1. For TIG welding, which of the following gases are used?

-Hydrogen and carbon dioxide

*Argon and helium
-Argon and Neon
-Hydrogen and oxygen

2. The pre-heating of parts to be welded and slow cooling of the welded structure
will lead to reduction in?
*residual stresses and incomplete penetration
-cracking and incomplete fusion
-cracking and residual stress
-cracking and underfill

3. Which one of the following is a solid state joining process?

-Gas-Tungsten arc welding
-Resistance spot welding
*Friction welding
-Submerged arc welding

4. Arc stability is better with ?

*AC welding
-DC welding
-Both (a) and (b)
-None of these

5. In which type of welding, molten metal is poured for joining the metals?
-Arc welding
*Thermit welding
-MIG
-TIG

6. The gases used in tungsten inert gas welding are?

*argon and helium
-neon and helium
-neon and argon
-ozone and neon

7. Amount of current required in electric resistance welding is regulated by

changing the?
-Input supply
*Primary turns of the trasnformers
-Seondary turns of the transformers
-All of these

8. The material used for coating the electrode?

-Protective layer
-Blinder
-De � oxidiser
*Flux

9. The electric resistance welding operates with?

-Low current and high voltage
*High current and low voltage
-Low current and Low voltage
-High current and High voltage

10. Fluxes are used in welding in order to protect the molten metal and the
surfaces to be joined from?
*oxidation
-carburizing
-unequal temperature distribution
-distortion and warping

11. Two stainless steel foils of 0.1 mm thickness are to be joined. Which of the
following processes would be best suited?
-Gas welding
*TIG welding
-MIG welding
-Plasma arc welding

12. In oxy-acetylene welding?

-Pressure is applied
*Filler metal is applied
-Both Pressure and filler metal arc applied
-Neither pressure, nor filler metal is applied

13. What should be the size of weld in case of buss welded joint?
-Twice the throat of weld
-Half of the throat
*Equal to the throat of weld
-None of these.

14. Welding process in which two pieces to be joined are overlapped and placed
between two electrodes in known as ?
-percussion welding
*spot welding
-seam welding
-projection welding.

15. The abbriviation ERW in ERW pipes stands for ?

*electrically resistance welded
-elastic reinforced with wire
-extra reinforcement welded
-electrically reinforced and welded

16. T � joint weld is used?

*where longitudinal shear is present
-where sever loading is encountered and the upper surface of both piece must be the
same plane
-to joint two pieces of metal in the same manner as rivet joint metals
-to join two pieces perpendicularly

17. Half corner weld is used?

-where longitudinal shear is present
-where sever loading is encountered
-to join two pieces of metal in the same manner as rivet joint metals
*none of these

18. The range of optimum pressure applied in electric resistance welding is given
by?
-0 � 5 MPa
*5 � 10 MPa
-10 � 25 MPa
-25 � 50 MPa
19. Electronic components are often joined by?
*soldering
-brazing
-welding
-adhesive

20. The method of joining two similar or dissimilar metals using a special
fussible alloy is?
-Soldering
*brazing
-Arc welding
-All of these

21. In electric resistance welding, two copper electrodes used to cooled by ?

-air
-water
*both (a) and (b)
-None of these

22. An example of fusion welding is ?

-Thermit welding
-Arc welding
-Forge welding
*Gas welding

23. Welding process in which flux is used in form of gannual is ?

-D.C. Arc welding
-Spot welding
-Thermit welding
*Submerged Arc welding

24. In arc welding face shield used to protect eyes from ?

-Spatters
-Spark
*Infra-red and ultraviolet rays
-None of these

25. Gases used in tungsten gas welding are?

- Carbon dioxide and H2
- CO2 and oxygen
* Argon and helium
-Acetylene and nitrogen

26. Open circuit voltage for Arc welding is of the order of?
- 20 � 40 V
- 10 � 20 V
- 40 � 50 V
*40 � 95 V

27. Welding of steel structure on site work of a building easily made by ?

- Spot welding
- Butt welding
* Arc welding
- Any of the above

28. Tig welding is preffered in following metal welding?

- Silver
* Aluminium
- Mild steel
- All of these

29. In arc welding temperature generated is of the following order?

- 1000�C
- 1800�C
* 3500�C
- More than 4000�C

30. Temperature of oxy-hydrogen flame as compared to oxyacetylene flame is ?

- less
* more
- same
- depends on oxygen percentage

31. Oxidising flame is obtained by supplying ?

- more oxygen and less volume of acetylene.
- both oxygen and acetylene kept in same volume.
*acetylene volume kept more than oxygen volume
- None of these

32. Oxidising flame as compared to neutral flame has inner core

- shorter in size
- less luminous
- more luminous
* both -and -

33. Maximum flame temperature occurs

-at inner core of flame
- at outer core of flame
-at tip of flame
*next to the inner core

34. Maximum used flame in gas welding method is ?

- oxidising
* neutral
- carburising
- None of these

35. Strongest brazing joint is ?

* Lap joint
- Butt welding
- Scraf welding
- None of these

36. Melting point of the filler metal in brazing should be above ?

- 400�C
* 420�C
-600�C
- 800�C

37. Seam welding is continuous?

*spot welding process
- type of projection welding
-multi-spot welding
- None of these

38. Welding process preferred for cutting and welding for nonferrous metal is ?
- MIG welding
- TIG welding
* Inert gas welding
- None of these

39. The welding process in which electrode do not consumed is ?

- MIG welding
*TIG welding
- Argon welding
- None of these

40. The welding process in which electrode get consumed is ?

*MIG welding
-TIG welding
-Spot welding
-None of these

41. Grey cast iron is usually welded by ?

-resistance welding
* gas welding
-spot welding
-arc welding

42. In arc welding using direct current amount of useful arc heat at the anode and
cathode respectively are ?
* two third of one third
-One third and two third
-equal
-none of these

43. Multipoint welding process is ?

-seam welding
-spot welding
* projection welding
-percussion welding

44. Amount of current required in electrical resistance welding regulated by

changing the
-polarity
-input supply
* by altering no. of turns of primary winding
-by changing no. of turns of secondary winding

45. Welding of chromium molybdenum steels cannot use ?

-Oxygen acetylene welding
-Thermit welding
-Soldering
*Electric arc welding

46. Spot-welding, projection welding and seam welding are classification of ?

- Thermit welding
* Resistance welding
- Arc welding
-Spot welding

47. An arc is produced between a bare metal electrode and work in ?

- D.C. welding
* Submerged arc welding
- Spot welding
- None of these
 48. In arc welding, two low welding speed results in ?
- Excessive pilling up of weld metal
- Electrode waistage
- Over hauling without penetration edge
* All of these

49. Fillers material is essentially used in?

-Spot welding
* Gas welding
- Seam welding
- Projection welding

50. Rate of welding steel by carburising flame as compared to neutral flame is ?

- less
- same
* more
- all of the above

51. Carburising flame is used to weld?

- Brass and bronze
- Steel, and copper
* Hard surfacing materials such as satellite
- Any of above

52. Filler material is used in ?

* Spot welding
- Butt welding
- Seam welding
- None of these

53. Cleaning of metal in electrical resistance welding is ?

-important
-not important
-have no effect
* none of these

54. An example of fusion welding is?

-Spot welding
* Gas welding
-Projection welding
-All of these

55. Welding process using a pool of molten metal is?

-TIG welding
-MIG welding
* Submerged arc welding
-None of these

56. In spot welding the electrode tip diameter �d� should be equal to ?
-Less than t
* t
-1.5 t
-t

57. In arc welding current used is?

-A.C. current at low frequency
-A.C. current at high frequency
-D.C. current
* All of these
58. An arc is produced between a bare metal electrode and the work in welding
process known as? -Gas welding
* Submerged arc welding
-D.C. welding
-None of these

59. Seam welding used for metal sheets having thickness in the range?
-below 3 mm
-3 � 5 mm
-3 � 6 mm
* 0.025 � 3 mm

60. In Arc welding, range of temperature generated at arc is?

-1000�C � 2000�C
-2000�C � 4000�C
* 4000�C � 6000�C
-None of these

61. Projection welding is a ?

-type of arc welding
* type of continuous spot welding
-type of gas welding
-none of these

62. In resistance welding voltage used for heating is ?

-below 10 V
* 10 V
-higher than 10 V
-None of these

63. In arc welding, penetration is minimum for

-DCSP
* DCRP
-A.C.
-None of these

64. In electrical resistance welding, pressure applied varies in the range

-50 � 100 kg F/cm2
-100 � 150 kg F/cm2
-150 � 200 kg F/cm2
* 250 � 550 kg F/cm2

65. Which of the following current is preferred for welding of non-ferrous metal
by arc welding?
* D.C.
-A.C. at high frequency
-A.C. at low frequency
-None of these

66. Main criterion for electrode diameter selection is ?

* Thickness of work piece
-Type of work piece metal
-Welding pressure applied
-Welding process applied

67. In projection welding diameter of the projection as compared to thickness of

the sheet is approximately?
* same
-half
-double
-1.5 times

68. Number of zones of heat generation in spot welding are ?

-1
-2
-3
* None of these

69. In spot welding tip of electrode made up of ?

-Sintered metal
-Carbide
* Copper
-Brass

70. Material used for coating the electrode is called ?

-binder
-oxidiser
* flux
-slag

71. In arc welding, arc is created between work piece and electrodes due to ?
-type of current
* electrons jumping from electrode to workpiece
-high resistivity due to presence of air
-none of these

72. During Arc welding with increase of thickness of material to be welded,

welding current have to?
-decrease
* increase
-remain constant
-none of these

73. In resistance welding pressure released ?

* after welds gets cool
-when work gets heated
-just after the weld completed
-none of these

74. Welding process used for joining round bars is ?

-Thermit welding
-Projection welding
-Seam welding
* Butt welding

75. Welding in which the metals to be joined are heated to a molten state are
allowed to solidify in presence of a filler materials is called?
-Spot welding
* Fusion welding
-D.C. welding
-None of these

76. In a welding process, flux is used to ?

-Permit perfect cohesion of metal
-remove oxides of metal formed at high temperature
* both a and b
-none of these

77. In electrical resistance welding ?

-Voltage kept high and current also high
*Voltage kept high and current kept low
-Voltage kept low and current kept high
-None of these

78. In forehand gas welding operation, the angle between the rod and work piece is
kept around ?
-15�
-10 � 20�
*30�
-45�

79. Material best weldable with itself is

-copper
-aluminium
*mild steel
-all of these

80. Arc length in electric Arc welding is the distance between tip of the
electrode and ?
-work piece
-bottom of crates
* centre of crates
-none of these

81. Oxygen to acetylene ratio in case of neutral flame is ?

* 0: 1
-1: 2
-0.8: 2
-2: 1

82. In MIG welding helium or argon is used in order to ?

-act as flux
*act as shielding medium
-providing cooling effect
-all of these

83. Oxygen to acetylene ratio in carburising flame is ?

-0.5: 1
* 0.9: 1
-1: 1
-1: 2