Professional Documents
Culture Documents
Oil and Gas (EN)
Oil and Gas (EN)
NETZSCH Group
NETZSCH Holding
2
From Canada to Russia, from Latin America to Indonesia
Where there is heavy oil, there is a hot spot for NETZSCH pumps
NETZSCH do Brasil
5 NETZSCH factories Indústria e Comércio Ltda.
on 4 continents
Pomerode
More than 30 NETZSCH sales companies
More than 200 NETZSCH distributors
and agents
3
NETZSCH Lanzhou
Pumps Co. Ltd. Cooperation partner
mbH Heishin Ltd.
Kobe
Japan
NETZSCH
Technologies India Pvt. Ltd.
Goa
Table of Contens
Upstream Solutions 6
Technical Features 14
5
Optimum UPSTREAM Solutions for Oil Water and Gas Production
Pump Equipment
PC Pump
Insertable Pump
Torque Anchor
Gas Separator
Accessories
Drive Head
Three Phase Motor
Control Panel
Accessories
Sucker Rod
Pony Rod and Polished Rod
Non Rotating Centralizer
Accessories
Further information
Product Catalogue
Brochure NOP · Product Catalogue
6
Application Range
Conventional
oil production
DEWATERING OF
GAS WELLS coAl bed methane/
COAL SEAM GAS
7
NETZSCH Drive Heads
General features
NETZSCH Drive Heads – model ATEX – Drive Head Accessories Benefits and special features
are approved in compliance with
directive 94/9/EC for use in zone 1 Use in explosives atmospheres
(compared to name plate zone II 2G Very often small accessories can be (CE II 2G EEX c, k IIB T3)
EEx c,k II T3 classification and the decisive for the safety of the service Integrated overload protection
conformity declaration) people and for the lifetime of the
equipment. Therefore NETZSCH Integrated hydraulic brake
The drive head is designed for Pumpen & Systeme GmbH offers Integrated safety clamp
commercial plant and in corformity to several special tools based on the
the following regulations and norms: service experience for more than Exchangeable sealing box
Conform to the Machinery Directive 20 years PCP downhole pump Exchangeable flange
2006/42/EC installations and start ups. connections
Conform to the pertinent provisions
of ATEX Directive 94/9/EC
Conform to the pertinent provisions
of the following other directives
DIN EN 13463-1
DIN EN 13463-5
DIN EN 13463-8
Spare partsets
DIN EN ISO 12100
DIN EN 1127-1 on special request
ISO 15136-2
8
Vertical Drive Head GH
Integrated Gear Box GH – Hollow Shaft
Features Specifications
Features Specifications
Features Specifications
9
PCP Pump Types – Make the right choice for the right application
Stator (without
elastomer)
Various types
max.
nominal nominal
differential minimum minimum
Stop Pin Pump Type production production
pressure tubing size casing size
Assembly rate [m³/d] rate [bpd]
[bar]
10
NTU Progressing Cavity Pumps NTM Progressing Cavity Pumps
Rotor
Rotor
Stator
Stator without
elastomer
11
Special Pumps and Special Pump Systems
Not Anchored
Bottom
Anchoring Packing
System
on special request
12
NSPCP® –
NETZSCH Submersible Progessing Cavity Pump
tubing Advantages
rotor/stator
hydroprotector
submersible motor
Detailed Information
on special request
13
Technical Features
60
60 350
350 rpm
rpm (max.
(max. recommended)
recommended)
Elastomer Overview
300
300 rpm
rpm
Temperature [°C] CO Content [%] Water Cut [%] 20,0
20,0
elastomer-no. 50
50 ²
451/
NEMOLAST® S91
320/
NEMOLAST® S61T
286/ 40
40
NEMOLAST® S61M 15,0
15,0
237/ 200
200 rpm
rpm
NEMOLAST® S45
10,0
10,0
elastomer-no.
Gas Content [%] Oil Density [°API] H² S Content [%]
451/
NEMOLAST® S91 20
20 100
100 rpm
rpm
320/
NEMOLAST® S61T
286/
NEMOLAST® S61M 5,0
5,0
237/ 10
10
NEMOLAST® S45
0 20 40 60 80 100 0 10 20 30 40 0 2 4 6 8 10
% °API %
00 recommended range caution range 0,0
0,0
Please take into consideration that the given material
00
limits are50a guideline. 100 not recommended
150 200
50 100 150 200
The final selection has to be based on a detailed analysis (e.g. swelling test). Pressure
Pressure [bar]
[bar]
0-10
0-10 10-20
10-20 20-30
20-30 30-40
30-40
40-50
40-50 50-60
50-60 60-70
60-70 70-80
70-80
80-90
80-90 90-100
90-100
14
Application Process Flow Chart in Oil Field
oil storage
station
refinery
tank truck
injecting pump
lubricant
oil
extrac- lubricant
tion long distance transfer
injecting polymer into well
15
NETZSCH Products for the Midstream and Downstream
Applications have proved their reliabilty over decades
NEMO® progressing cavity pumps are We manufacture according to inter- The shaft seals are available
normally used for fluids having the national standards and are certified according to API 682 with installation
following properties: according to DIN EN 9001: 2000. We space API 610. Stuffing-box packing,
weld in accordance with ASME IX lip seals, single-acting mechanical
Shear-sensitive and use materials such as Chromium- seals with and without quenching,
Of low up to high viscosity Nickel steels, Duplex and Super Duplex dual-acting mechanical seals (back-
With or without solids steels, Hastelloy, Titanium, as well as to-back or tandem) as well as shaft-
Dilatant or thixotropic synthetic and ceramic materials. NBR, seal-free designs with magnetic
Abrasive HNBR and Viton are employed as coupling. Thermosyphon systems
Adhesive elastomers. Materials are coated with according to API designs.
corresponding material products.
16
Design of NETZSCH Progressing Cavity Pump
5
4 5
3 1
5
4 5
3 1
Rotor
1 3 Drive Train 4 Shaft Seal
Wear and corrosion resistant design in Drive shaft and connecting shaft with Standard design with single acting,
all usual materials, as well as Duplex, coupling rod and two universal joints wear resistant mechanical seal inde-
Super Duplex, 254 SMO, Monel etc. for power transmission from the drive pendent of the direction of rotation;
(materials acc. to NACE possible). The to the rotor in all usual materials, as on request different types of single/
hardened rotor is ease to transfer well as Duplex, Super Duplex, 254 double acting mechanical seals by
medium with sand. SMO, Monel etc. (materials according various manufacturers, cartridge and
to NACE possible). For high volume special seals with circulation systems.
and high pressure application double
2 Stator seal pivot joint available. Its feature
is high intensity, long-life and steady 5 Suction and Pressure Housing
Vulcanised into a tube, with integrated transmission.
seals on both ends in a variety of elas- Flanges acc. to DIN, ANSI, JIS etc. or
tomers, plastics or metals. Stators with threads. Materials in Cast Iron, Cast
equal wall thickness for high tempera- Iron internal rubber-lined, Halar®
ture variations. We also supply special coated, AISI 316 L or Ti, Duplex, Super
materials HSB, HNBR for products Duplex, 254 SMO, Monel etc. (mate-
including H2S and high temperature. rials according to NACE possible).
17
NETZSCH Multiphase Pumps Substitute the expensive
on-site Separation
NM105SY NM090SY
Capacity: 44-94 m3/h Capacity: 11,5-50-55 m3/h
Pressure: 18 bar Pressure: 23-30-35 bar
Medium: multiphase water, gas, crude oil, H2S Medium: oil, water, gas
Gas rate: 85% Gas rate: 35%
Further information
18
Advantages
19
NETZSCH Transfer Pump for low Pressure Applications
20
NETZSCH Transfer TORNADO® Rotary Lobe Pumps
Further information
TORNADO® T.Proc®
Brochure NPS · 088
21
NETZSCH Injection Pumps, NETZSCH Sump and Caisson Pumps
for High Pressure Applications and High Viscous Products
Applications Advantages
22
NETZSCH Sump and Caisson Pump
23
NETZSCH Gas Compressor
Goals Consequences
Advantages
24
Accessories and Service for Upstream applications
Pump Accessories
Rod Accessories
Pup oint
Couplings Polished Rod Couplings
Couplings / Cross Couplings
Safety Valves and Bypass System Diaphragm Pressure Gauge and Heating Jacket Pump House and Dry
Over Pressure Protection Running Protection
Safety valves and bypass system Gauge is isolated from the media When the temperature of the medium
equipped between the inlet and by a generously dimensioned in the pump exceeds the set value
outlet can protect the system. diaphragm or no medium passes through, the
When pressure exceeds the rated Stainless steel diaphragm NEMO® pumps equipped with STP-2A
pressure, safety valve is opening Display of operation pressure dry running protective system will stop
up and the mediums of outlet flew For highly clogging fluids operation automatically. For special
into pump house through bypass Shutdown at the adjusted pump’s applications, such as the pumps are
system. maximum discharge pressure installed in cold region, we provide
Pressure range of 0 ~10 / 0 ~16 / 0 the pumps with a heat preservation
~25 / 0 ~ 40 bar jacket. When the hot water introduced
into the jacket, the whole pump will
Control Panel After Sales be heated, hence the original temper-
ature, viscosity, and fluidness of the
Frequency inverter Commissioning on request medium will be ensured.
Complete instrumentation Start-up on request
Flowmeter Maintenance at site
Training at site and inhouse
25
Questionnaire for Oil & Gas Upstream
Contact
company address
name phone
telefax e-mail
Well Completion Data
well no. field name
Business Field Oil & Gas Upstream Geretsrieder Str. 1 84478 Waldkraiburg Germany
Tel: +49 8638 63-2800 Fax.: +49 8638 63-92800 joerg.eitler@netzsch.com
26
Questionnaire for Oil & Gas Downstream
Contact
company country
department phone
name of the oilfield fax
name e-mail
System Data
production rate [m³/d][m³/h] [bpd] discharge pressure [bar][psi]
suction pressure [bar][psi] ambient temperature [°C][°F]
Business Field Oil & Gas Downstream Geretsrieder Str. 1 84478 Waldkraiburg Germany
Tel: +49 8638 63-2277 Fax.: +49 8638 63-92277 thomas.boehme@netzsch.com
The NETZSCH Group is a mid-sized, family-owned German company engaging in
the manufacture of machinery and instrumentation with worldwide production,
sales, and service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and
Pumps & Systems – provide tailored solutions for highest-level needs. Over
3,000 employees at 163 sales and production centers in 28 countries across
the globe guarantee that expert service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing
cavity pumps, TORNADO® rotary lobe pumps, screw pumps, macerators/grinders,
dosing systems and equipment custom built and challenging solutions for
different applications on a global basis.
NETZSCH Pumpen & Systeme GmbH NETZSCH Pumpen & Systeme GmbH
Oil & Gas Upstream Oil & Gas Mid- and Downstream
Geretsrieder Str. 1 Geretsrieder Str. 1
84478 Waldkraiburg 84478 Waldkraiburg
Germany Germany
Tel.: +49 8638 63-2800 Tel.: +49 8638 63-2277
Fax: +49 8638 63-92800 Fax: +49 8638 63-92277
info.nps@netzsch.com info.nps@netzsch.com www.netzsch.com
www.netzsch.com