START-UP CHECKING ON PCBA SUMMARY: Conveyor Width

Mounter 1
QR Code Etching 1 AND 2 Program Name
Program Number Table A Table B
PCB Lot No. Head nozzle Qty
PCB Line No. Assigned Feeder Qty
Metal Mask Alternative Feeder Qty
Nidec Drawing No. Conveyor Width

Sensor must be funtioning Mounter 2

Receiving Jig must set properly; not wiggled Program Name

QR Code must be readable by QR scanner

Loader Head nozzle Qty

Pitch 1 Assigned Feeder Qty

PCB Guide must be fitted to PCB Alternative Feeder Qty

Conveyor Width
Pusher must be center of PCB
Visual Inspection after Mounting
Mode Auto
Magnifier Good lighting
Cleaner
Reflow
Vacuum Cleaner must be funtioning (sound)
Program Name
ESD Brush must have contact with PCB
Conveyor Width
Ionizer must be ON (green LED)
Support Width
PCB support must be activated
Conveyor Speed
Conveyor Speed 70 cm/min
Temp. Settings Top Bottom
Mode Auto
Z1 160 °C 160 °C
Conveyor Width
Z2 175 °C 175 °C
Printer
Z3 175 °C 175 °C
Program Name
Z4 175 °C 175 °C
Metal Mask Z5 195 °C 195 °C
must be in proper loading position Z6 215 °C 215 °C
no solder adhesion or foreign material/
Z7 250 °C 250 °C
no dent/ not damaged
Z8 258 °C 258 °C
Support Block O2 Concentration 500~1500 ppm
no foreign material/ no movement/
Blower Fan Freq. 20 Hz
no dent/ not damaged or worn out
Cooling Fan Freq. 30 Hz
Squeegee Chiller Water Level must be within normal range
must be clean; not contaminated Ionizer must be functioning (paper check)
with remained solder KIC Profile Name
Check squeegee conditions Profile Result PWI Must be 0% - 100%
(not wear,no scratches, no damage, AOI
cleanliness, no dent) Program Name

Pressure 60 N Master Board Good sample

Angle 55 deg NG sample

Speed 70 mm/sec Conveyor Width

Cleaning Method WET NG Stacker

Pitch 1
Conveyor Width
Mode Auto
Check Items Requirements
Pusher must be center of PCB
Rolling solder paste Must be proportional supplied on metal mask
Ionizer must be functioning (paper check)
Test Print Result is Good to SPI

SPI

Program Name

Inspection mode Auto

QR Code Scanner must be functioning

CKD real data must be collected

 for ASIDE only

Check Items Requirements

PCB Guide must be fitted to PCB

Conveyor Width

Unloader

Pitch 1

Mode Auto

Pusher must be center of PCB

Fan must be functioning (paper check)

Conveyor Width Auto

ICT

Program Name N/A

MPX Cables Must be inserted properly

Upper and Lower Fixture Must be properly aligned the accordingly

Self Check Measurement board value must be passed

Master Board Good sample

NG sample

Singulation

Program Number N/A

Dust collector vacuum Must be working/functional

Carrier Jig and Cover

No scratches,deformation and pin bending

Cutting Board Must no excess cut, over cut & burr cut

and damage of circuit pattern

`
 Check the pressure measurement at
QR LASER Pressure the main air pressure gauge of the
Machine if within specification.
Check the communication cable if
Cable properly inserted to PC (must not
loose,no open wire ).
Check the Jig condition,screw must
Jig
be tight fixed ( not rattle & moving).
Must be working/functional properly (
Satefy sensor
not broken &damage ).
Must be working/functional properly (
Detection sensor
not broken & damaged ).
Must be working/functional properly (
Switch bottons
not broken & damaged ).
Must see clearly ( not blurred screen
Monitor
& wiggled display )
Must be working/functional properly (
Buzzer
not broken & damaged ).
LOADER
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification.
Air Pressure
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the limit sensor condition,
there must be contact in magazine
rack and sensor roller must not
broken & damage.
Check the PCB pusher belt
Load/Unload
condition; not wear and tear/damage
Conveyor
Load/Unload surface must be free
from foreign material and dust.
Check if Transmission chains are
good functions;( not broken
&damage ).
Check if there is no abnormalities
when operation;( no unusual noise).
Check platforms condition,no
obstacle and free from substrate
waste.
Check if magazine rack is properly
Elevator units
locked when operation.
Check up/down platform if there is no
abnormalities when operation; ( no
unusual noise ).
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must be working/functional properly (
Buzzer
not broken & damaged ).
Must working properly; ( not broken
Emergency Stop
& damage )

PCB CLEANER
Air Pressure Check the pressure measurement of
the main air pressure supply of the
 Machine if within specification.
Check the pressure measurement of
the vacuum air pressure supply if
within specification.
Check the conveyor speed if within
the stardard speed specification.
Check the conveyor belt condition;
Conveyor not wear and tear/damage
Check the conveyor roller/s condition
when operation; must not
wiggled,rattle & no unusual noise.
Make sure ESD brush are enabled in
operational display; ( not in by pass
mode )
Check if the ESD brush if functional
and touches PCB board when
Vacuum Units
normal operation.
Vacuum must be working/functional
when operation (via sound)
Ionizer must be "ON" when operation
(Green LED is ON)
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must be working/functional properly (
Buzzer
not broken & damaged ).
Must working properly; ( not broken
Emergency stop
& damage )
PRINTER
Check the loaded program name in
the machine( use start-up
Program
checksheet for model program name
checking reference )
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification when
Air Pressure operation.
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the Attack angle (deg)
settings if in standart setting.
Check the squeegee speed ( Back
and Front ) settings if in startard
Parameters
setting.
Check the squeegee force ( Back
and Front ) settings if in standard
setting.
Check the conveyor belt condition;
not wear and tear/damage
Conveyor unit Check the conveyor roller/s condition
when operation; must not
wiggled,rattle & no unusual noise.
Check that the mount knobs of the
Squeegee squeegee head are tightened &
completely inserted.
Cleaning Unit Check that the cleaner gauze roll is
roll correctly.
Check that cleaner gauze is filled
with cleaning alcohol.
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must see clearly ( not blurred screen
Monitor & wiggled display )
Check touch screen function
Must be working/functional properly (
Keyboard/Mouse
not broken & damaged ).
Must be working/functional properly (
Buzzer
not broken & damaged ).
Emergency Must working properly; ( not broken
Stop/Switch buttons & damage )
SOLDER PRINTER INSPECTION
Check the loaded program name in
the machine( use start-up
Program
checksheet for model program name
checking reference )
Check the free storage of realdata in
Storage
the Drive D. (20GB)
There must no
Conveyors abnormalities/abnormal noise when
operations
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Emergency Must working properly; ( not broken
Stop/Push buttons & damage )
Must see clearly ( not blurred screen
& wiggled display )
Monitor
Check touch screen function
Must be working properly & function
Buzzer
when operation: ( not damage )
LINKING CONVEYOR 1 AND 2
Check the conveyor roller/s condition
when operation; must not
Conveyor unit wiggled,rattle & no unusual noise.
Check the conveyor belt condition;
not wear and tear/damage
Check the buttons condition; ( not
broken/damage & not busted lights )
Check the conveying belt speed
control if sets in stardard speed
specification.
Check the switching mode control if
sets in stardard mode specification.
Check if Auto-vision is working
properly; ( judgement must be
aligned to actual board inspection ).
SURFACE MOUNTER 1 AND 2
 Check the loaded program name in
the machine( use start-up
Program
checksheet for model program name
checking reference )
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification when
Air Pressure operation.
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the conveyor roller/s condition
Conveyor when operation; must not
wiggled,rattle & no unusual noise.
Check the nozzle tip condition
Nozzle Tip through Dirt tip check & measuring
vacuum level.
Make sure there is no foreign
materials , feeder plate is free from
dust when operation.
Feeder plate
Make sure accumulated carrier tapes
in empty tape box are disposed
regularly.
Check that abnormal sound such a
metal sound is not heared
Check that the sound of tape cutter
Tape cutter
moving is not loader than usual.
Check carrier tapes in the empty
tape box are cut appropriately.
Make sure surfaces are free from
Tape set station
drop parts and carrier tapes
Check the all QR code scanner
condition; must be working properfly
and functional, ( not broken &
damage ).
Check all Monitors if working
properfly & functional; touch screen
response, no wiggled displayed &
damage screen.
Check all machine emergency/push
Auxiliary
buttons condition must be working
properly and functional; ( no broken
and busted lights )
Make sure all safety interlock
swithces are working & functional
properly
Check all patlite conditions must be
working properly & function; ( no
broken & busted lights )
REFLOW
Check the profile result;Good PWI
Profile
(100% below)
Check if the lubricant on the chain is
wetting,if not apply lubricant
automatically for .5 minutes.
Conveyor system Check the chain tensility
Check the entrance and exit sensor if
functional
Check the water level in the water
cooling machine if within the range.
Cooling System Check the pressure suction
( standing) if within the required
specification
check the discharge pressure
(standing) if within required
specification.
Check the Refrigerant level (running
pressure) suction if within the
required specification
Check the volume of lubricant in the
Lubricant System
oil cup,not less than 5mm
Check if the N2 concentration is in
normal condition.
N2 System
Check the N2 pressure if within the
required specification.
Make sure the exhaust reflow
Exhaust exhaust fan is working
properly/operational.
LINKING CONVEYOR 3
Check the conveyor roller/s condition
when operation; must not
Conveyor Unit wiggled,rattle & no unusual noise.
Check the conveyor belt condition;
not damaged/worn-out.
Must be functional/working properly;
"Green light is ON"
Cooling fan
Check the cooling fan air filter if
clean , not wear and damage
Check the ionizer must be function
Ionizer fan
(via paper check )
Check and verify speed control knob
Motor 1 settings if within the required
standard specification
Check and verify speed control knob
settings if within the required
standard specification
Motor 2

Check the loaded program name in

the machine( use start-up
Program
checksheet for model program name
checking reference )
Check if the PV and SV temperature
are closely match
Parameter Settings
Check the conveyor speed if in
required standard specification.
Air Pressure
AOI
Check the loaded program name in
the machine( use start-up
Program
checksheet for model program name
checking reference )
Check the pressure measurement of
 the main air pressure supply of the
Machine if within specification when
operation.
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must be working properly & function
Keyboards/Mouse when operation: ( not broken &
damage )
Emergency Must working properly; ( not broken
Stop/Push buttons & damage )
Must see clearly ( not blurred screen
& wiggled display )
Monitor
Check touch screen function
Must be working properly & function
Buzzer
when operation: ( not damage )
NG STACKER
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification.
Air Pressure
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the limit sensor condition,
there must be contact in magazine
rack and sensor roller must not
Conveyor
broken & damage.
Load/Unload surface must be free
from foreign material and dust.
Check if Transmission chains are
good functions;( not broken
&damage ).
Check if there is no abnormalities
when operation;( no unusual noise).
Check the conveyor belt condition;
not wear and tear/damage
Check the PCB push sensor
condition, including
functionality and sensor wire.
Check platforms condition,no
obstacle and free from substrate
waste.
Check if magazine rack is properly
Elevator units
locked when operation.
Check up/down platform if there is no
abnormalities when operation; ( no
unusual noise ).
Check the ionizer must be function
Ionizer
(via paper check )
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must be working properly & function
Buzzer
when operation: ( not damage )
UNLOADER
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification.
Air Pressure
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the limit sensor condition,
there must be contact in magazine
rack and sensor roller must not
broken & damage.
Conveyor Load/Unload surface must be free
from foreign material and dust.
Check if Transmission chains are
good functions;( not broken
&damage ).
Check if there is no abnormalities
when operation;( no unusual noise).
Check the conveyor belt condition;
not wear and tear/damage
Check the PCB push sensor
condition, including
functionality and sensor wire.
Check platforms condition,no
obstacle and free from substrate
waste.
Check if magazine rack is properly
Elevator units
locked when operation.
Check up/down platform if there is no
abnormalities when operation; ( no
unusual noise ).
Check the fan must be functional (via
Cooling fan
paper check ).
Must be working properly &
Patlite functional when operation; ( not
busted lights )
Must be working properly & function
Buzzer
when operation: ( not damage )
IN – CIRCUIT TESTER
Check the pressure measurement of
the main air pressure supply of the
Pressure Machine if within specification.
Check if there is no machine air leak
pressure; "no audible air leak noise"
Check the machine groundings
connection if connected to earth
groundings.
Machine Check all NPX cable should be no
looseness of connection
Check if there is no abnormalities
when operation;( no unusual noise).
Check alignment of top ICT jig to
Jig bottom ICT jig. Guide rod must be
fit/center to the guide hole.
Check the cycle life of the test prove
Test probe
on the operation counter
Safety light curtain must be working/functional properly Check if the cleaning solvent is
supplied to the whole area of metal
Reset switch must be working/functional properly Cleaning portion stencil during operations
Check if cleaning nozzle is not
Door switch must be working/functional properly clogged
must be working/functional properly Check if any error is indicated on the
Press switch screen
Must see clearly ( not blurred screen Operation panel Check if the settings value of
Monitor operation time based on program
& wiggled display )
matrix.
SINGULATION Must be working properly &
Patlite functional when operation; ( not
busted lights )
Check the loaded program number in Must be working properly & function
the machine( use matrix for model Buzzer
Program when operation: ( not damage )
program number checking
reference )
Check the water level, to determine
Manometer
dust filter condition if clogged.
Check the pressure measurement of
the main air pressure supply of the
Machine if within specification when
Filter regulator operation.
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check the router bit condition; not
broken/damage, clean & free from
Spindle motor any foreign material.
Check if there is no abnormalities
when operation; ( no unusual noise).
must be functional/working properly
Safety sensor
when running
Check the jig condition if inserted
Machine Jig properly & must clean & free from
any foreign material
Dust collector Must be operational & working
vaccuum properly when router is running

METAL MASK STENCIL CLEANER

Check the pressure measurement of

the main air pressure supply of the
Machine if within specification.
Filter regulator
Check the filter regulator, remove the
moisture accumulated inside by
discharging.
Check if there is any clogging in the
pump filter.
Check the running count of the pump
filter
Recycle tank check the running count of the
recycle fiter
Check the amount level of cleaning
solvent height is within the min and
max limit.
Check the amount of liquid in the
Gas neutralizer gas neutralizer If the height is within
the min and max limit.