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Universe Brochure
09
JOINT SCREW
08 RETAINING PLATE
07
ALIGNING RING
06
05
A GENERAL
04
GUIDE TO THE PRINCIPLES,
03
OPERATION AND TROUBLESHOOTING OF
02
HYDRODYNAMIC
Sin 0 PLATE
RETAINING
01
00
P2
JOINT DOWEL
0-deg. 10 20 30 40 50 60 70 80
BEARINGS 0 0-1 0-2 0-3 0-4 0-5 0-6 0-7 0-8 0-9 1
RETAINING PLATE SCREW
P1 O
Cos 0
H RETAINING PLATE
F
P2
Oil A J B level
Journal Bearing
I ANTI-ROTATION PIN
ALIGNING RING
JOURNAL SHOE
LEVELING PLATE
SET SCREW
COLLAR
BASE RING
Thrust Bearing
Preface
Table Of Contents
Introduction 3
History 4
Typical Applications 6
Section I
Hydrodynamic Bearings 7
Hydrodynamic Principle 7
Basic Pivoted Shoe Thrust (& Journal) Parts 9
Related Parameters 10
Operation And Monitoring 13
Section II
Introduction 15
Discussion 15
Base Ring 15
Leveling Plates 15
Shoe Support 15
Shoe Body 16
Shoe Surface 16
Collar/Runner/Journal Surface 24
Oil 24
Operational Data 25
Recommended Reading and References 26
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During every second of every day, machines all over the world are working to provide the products we demand.
Preface
These machines rely on the successful support of bearings. If a machine goes off line, extreme pressure is placed
on those involved to correct the problem(s). It is the intention of this presentation to assist the reader in problem
solving by providing background information on hydro-dynamic bearings and distress modes.
INTRODUCTION
Bearings which support rotating shafts can be classified into four basic categories:
Rolling contact – load supported by balls or rollers.
Hydrostatic – load supported by high pressure fluid.
Hydrodynamic – load supported by a lubricant film.
Magnetic – load supported by magnetic fields.
This guide contains information on hydrodynamic, pivoted shoe bearings using oil as a lubricant.
However, much of the information can be applied to hydrodynamic bearings in general.
Section I describes the principles, parts, related parameters and operation of the bearing in order
to provide a base for a better understanding of Section II.
Section II provides an overview of a structured troubleshooting approach, with information on
distress modes and recommended repair.
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Preface
Figure 2 Hydrodynamic Pivoted Shoe
Journal Bearing
finishes required for the hydrodynamic bear- as the design speeds of machines increased, it
ings to operate. After properly finishing the was found this bearing had limitations due to oil
runner and fitting the bearing, the unit ran whirl. Oil whirl is very undesirable because of
with continued good operation. This bearing, high vibration amplitudes, forces, and cyclic
owing to its merit of running 75 years with stresses that are imposed on the shaft, bearings
negligible wear under a load of 220 tons, was and machine.
designated by ASME as the 23rd International
Historic Mechanical Engineering Landmark Efforts to suppress and eliminate oil whirl have
on June 27, 1987. resulted in a variety of fixed geometry bearings
which are modifications to the profile of the
JOURNAL BEARINGS bearing bore. Variations are the lemon bore,
The cylindrical hydrodynamic journal bearing is pressure dam, lobed, and other fixed profile
the most basic hydrodynamic bearing. It has a bearings. The pivoted shoe concept (Fig. 2) was
cylindrical bore, typically with two axial grooves first applied to journal bearings approximately
for lubrication. This bearing has a high load seventy-five years ago. Extensive tests and appli-
capacity, and the simple design is compact, bi- cations have proved the pivoted shoe journal bear-
rotational, and easy to manufacture. However, ing to be most effective in eliminating oil whirl.
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This section describes the principles, parts, related parameters
Section I
09
and operation of the hydrodynamic pivoted shoe bearing. 08
. 07
HYDRODYNAMIC 06
BEARINGS 05
04
Bearings transmit the rotating shaft’s loads to the
03
foundation or machine support. Hydrodynamic
02
bearings transmit (float) the load on a self- 01
renewing film of lubricant. Thrust bearings sup- 00
port the axial loads. Radial loads are supported Sin 0 P2 0-deg. 10 20 30 40 50 60 70 80
Cos 0
H
F
may be solid for assembly over the end of the P2
shaft, or split for assembly around the shaft. Oil A J B level
. I
HYDRODYNAMIC
PRINCIPLE
JOURNAL BEARINGS Figure 5 A figure from Reynold’s Paper “On
Based on his theoretical investigation of cylin- the Theory of Lubrication” showing
drical journal bearings, Professor Osborne oil film pressure distribution.
Reynolds showed that oil, because of its adhe-
sion to the journal and its resistance to flow (vis- “if an extensive flat surface is rubbed over a
cosity), is dragged by the rotation of the journal slightly inclined surface, oil being present, there
so as to form a wedge-shaped film between the would be a pressure distribution with a maxi-
journal and journal bearing (Fig. 4). This action mum somewhere beyond the center in the direc-
sets up the pressure in the oil film which there- tion of motion.”
by supports the load (Fig. 5).
PIVOTED SHOE
This wedge-shaped film was shown by Reynolds Applied to hydrodynamic pivoted shoe thrust
to be the absolutely essential feature of effective bearings (Fig. 6) Albert Kingsbury stated: “If a
journal lubrication. Reynolds also showed that block were supported from below on a pivot, at
PIVOT
BEARING BLOCK
OR "SHOE"
RESULTANT
ROTATION (STATIONARY)
CENTER
JOURNAL
OIL
PMAX.
ADHESION
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about the theoretical center of pressure, the oil THRUST SHOE (JOURNAL SHOE) ASSEMBLY
Section I
pressures would automatically take the theoreti- The shoe (also called a pad, segment, or block)
cal form, with a resulting small bearing friction is loosely constrained so it is free to pivot. The
and absence of wear of the metal parts. In this shoe has three basic features - the babbitt, body,
way a thrust bearing could be made with several and pivot, and so is usually referred to as an
such blocks set around in a circle and with prop- assembly.
er arrangements for lubrication.” The same con-
cept applies to the pivoted shoe journal bearing. BABBITT - The babbitt is a high-tin material,
metallurgically bonded to the body. As with
As with the plain cylindrical bearing, the pivot- the collar, the babbitt surface must be smooth
ed shoe thrust and journal bearings rely on and flat in comparison to the film thickness.
adhesion of the lubricant to provide the film
with a self-renewing supply of oil. The babbitt is a soft material (compared to the
shaft) which serves two functions: It traps and
imbeds contaminants so that these particles do
BASIC PIVOTED SHOE THRUST not heavily score or damage the shaft. It also
(& JOURNAL) PARTS (See Fig. 7) protects the shaft from extensive damage should
external conditions result in interruption of the
This section discusses the associated thrust film and the parts come in contact.
bearing parts, with corresponding journal bear-
ing information in parenthesis. BODY - The shoe body is the supporting struc-
ture which holds the babbitt and allows free-
ROTATING COLLAR (JOURNAL)
dom to pivot. The material is typically steel.
The collar transmits the thrust load from the Bronze is sometimes used (with or without bab-
rotating shaft to the thrust shoes through the bitt) depending on the application. Chrome
lubricant film. It can be a separate part and copper is used to reduce babbitt temperature.
attached to the shaft by a key and nut or shrink
fit, or it may be an integral part of the shaft. PIVOT - The pivot allows the shoe to rotate and
The collar is called a runner in vertical form a wedge. It may be integral with the shoe
machines. (In the radial direction, the shaft body, or be a separate insert. The pivot surface is
journal transmits the radial loads to the journal spherical to allow 360˚ rolling freedom.
shoes through the lubricant film.) In hydrody- BASE RING (ALIGNING RING)
namic bearings, the fluid film is on the order of The base ring loosely holds and constrains the
.025 mm (.001”) thick. With this and the shoes against rotating so as to allow freedom to
information from HYDRODYNAMIC PRIN- pivot. It may have passages for the supply of lubri-
CIPLE, two points can be realized: cant, and contain features to adapt for misalign-
ment and tolerance in the parts. The base ring
1. The stack-up of tolerances and misalignment (aligning ring) is keyed or doweled to the housing
in hydrodynamic bearings has to be conserva- to prevent rotation of the bearing assembly.
tively less than .025 mm (.001”), or some
means of adjustment has to be incorporated. LEVELING PLATES
The leveling plates (not applicable to journal
2. The collar surfaces must be flat and smooth bearings) are a series of levers designed to com-
(and journal surface cylindrical and smooth) in pensate for manufacturing tolerances by distrib-
comparison to the film thickness, but not so uting the load more evenly between thrust
smooth as to inhibit the adhesion of the lubri- shoes. The leveling plates also compensate for
cant to the surface. minor housing deflections or misalignment
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Section I
JOINT SCREW
RETAINING PLATE
ALIGNING RING
Journal Bearing
JOINT DOWEL
RETAINING PLATE
RETAINING PLATE
ANTI-ROTATION PIN
ALIGNING RING
JOURNAL SHOE
LEVELING PLATE
SET SCREW
COLLAR
BASE RING
Thrust Bearing
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between the collar and the housing’s supporting alignment are due to operating or changing condi-
Section I
wall. A description is given later under the sec- tions such as: thermal housing distortion, shaft
tion on misalignment. deflection from imposed loads, movement caused
by thermal expansion, movement caused by set-
LUBRICANT tling of foundations, pipe strain, etc.
The lubricant is another important “element”
of the bearing (See Fig 8-1). The loads are trans- In pivoted shoe thrust bearings, static misalign-
mitted from the shaft to the bearing through ment and manufacturing tolerances in the shoe
the lubricant which separates the parts and pre- height are accommodated by the leveling plates.
vents metal to metal contact. The lubricant
also serves to carry heat caused by friction out Referring to Figure 8-2, the load transmitted by
of the bearing. the rotating collar to any thrust shoe forces the
shoe against the upper leveling plate behind it.
If one shoe were slightly thicker than the others,
RELATED PARAMETERS the resulting higher film force bears the shoe
TOLERANCE, ALIGNMENT AND down against the upper leveling plate. Each
EQUALIZATION upper leveling plate is supported on one radial
In a machine, alignment and load distribution edge of each of two adjacent lower leveling
are not perfect because of manufacturing toler- plates. The lower leveling plates rock very
ances in the housing, shaft and bearing ele- slightly and raise the shoes on either side and so
ments. There are three areas of concern: on around the ring. This feature also compen-
sates for minor housing deflections or misalign-
1. The squareness of the collar (and parallelism ment between the housing’s supporting wall and
of the journal) to the axis of the shaft which is the collar face.
assembled to, or machined on the shaft.
END PLAY AND RADIAL CLEARANCE
2. The alignment of shaft with the bearing and
housing, which is a manufacturing tolerance End play is the axial thrust bearing clearance
stack-up of the bearing parts and the housing which is the distance the shaft can move
bores and faces. between opposing thrust bearings. For journal
bearings, the radial clearance is half the differ-
3. The alignment of shafts between machines ence of the journal bearing bore and journal
which are aligned and coupled together on site. diameter. End play and radial clearance are
required to allow for misalignment, shoe move-
Misalignment of the shaft to the bearing and ment, and thermal expansion of the parts. If set
housing, and between machines is considered sta- too tight, power is wasted. If too loose, the
tic misalignment and can be adjusted at assembly unloaded side shoes are too far from the shaft to
if proper design features are incorporated. Other develop a film pressure and can flutter causing
sources of misalignment termed dynamic mis- damage to the unloaded shoes. Filler plates and
Load Load
Collar Shoe
Rotation
Figure 8-1 Pivoting Shoe Hydrodynamic Figure 8-2 Thrust Bearing Load Equalization
Film Formation. and Alignment Features.
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shim packs provide a means for setting end play flow freely, and filtered so that the average parti-
Section I
and axial positioning of the rotating elements. cle size is less than the minimum film thickness.
Adjusting screws are also used to accomplish
this function. Various methods are applied to provide lubri-
cant to the bearing surfaces. The bearing cavi-
PRELOAD ties can be flooded with oil such as vertical bear-
Preload pertains mostly to journal bearings and ings which sit in an oil bath. The bearings can
is a measure of the curvature of the shoe to the also be provided with pressurized oil from an
clearance in the bearing. The shoe curvature is external lubricating system. The flow path of a
another parameter which effects the hydrody- horizontal, flooded pivoted shoe thrust bearing
namic film, allowing design variations in bear- is shown in Figure 10.
ing stiffness and damping to control the
dynamics of the machine. The geometry and For high speed bearings, the frictional losses
definition are given in Figure 9. from oil shear and other parasitic losses begin to
LUBRICATION increase exponentially as the surface speed
For hydrodynamic bearings to operate safely enters a turbulent regime. The amount of
and efficiently, a suitable lubricant must always lubricant required increases proportionately.
be present at the collar and journal surfaces. Industry trends for faster, larger machines
The lubricant needs to be cooled to remove the necessitated the design of lower loss bearings.
heat generated from oil shear, before re-entering This has been incorporated by the introduction
the bearing. It must also be warm enough to of other methods of lubrication.
Shaft Shaft
Rp
Rs
Rs
Rp Rb
Aligning Ring
Shoe
Shoe
Rs = SHAFT RADIUS
= Rb – Rs
= R – R
b s
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Section I
Oil enters sump and is pumped
through a filter and cooler.
7
1 – Oil enters annulus in base ring.
1 2 – Oil passes through radial slots
in back face of base ring.
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Section I
Figure 12 Leading Edge Groove
Lubricant Flow Path.
COOLING SYSTEM
A cooling system is required to remove the heat
generated by friction in the oil. The housing may
simply be air cooled if heat is low. Vertical bearings
typically sit in an oil bath with cooling coils (Fig.
14), but the oil can also be cooled by an external
cooling system as typical in horizontal applications.
The heat is removed by a suitable heat exchanger.
OPERATION AND
MONITORING
Under operation, the capacity of hydrodynamic
bearings is restricted by minimum oil film thickness
and babbitt temperature. The critical limit for low-
speed operation is minimum oil film thickness. In
high-speed operation, babbitt temperature is usual-
ly the limiting criteria.
Temperature, load, axial position, and vibration
monitoring equipment are used to evaluate the oper-
Figure 13 Leading Edge Groove ation of the machine so that problems may be iden-
(LEG) Journal Bearing tified and corrected before catastrophic failure.
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INTRODUCTION BASE RING
Section II
This section presents an overview of a structured Examine the base ring. During routine operation,
bearing troubleshooting approach. The the lower leveling plates may form indentations in
approach is developed based on an understand- the base ring, on either side of the dowels that
ing of bearing operation and the potential effects locate them. The indentations should be identical
of related parameters. Of particular interest are and barely noticeable. Deep, wide indentations are
the rotating journal, collar, or runner, the bab- an indication of a high load. The rocking strip on
bitted shoe surface, all contact points within the the bottom of the lower leveling plates contacts the
bearing assembly, and the lubricating oil. base ring, and its condition presents another indi-
Machine specific operational and performance cation of bearing load.
data must also be considered.
The cleanliness of the bearing and oil can also be
The following approach can be used with all types determined, since deposits are often trapped in
of fluid-film bearings, but the discussion is cen- the base ring. Evidence of water contamination,
tered on equalizing thrust bearings. These bearings particularly in vertical machines, may go unno-
contain the most moving parts and are widely ticed unless the base ring is examined.
used. The remarks made herein are readily adapt-
able to other fluid-film bearing types (i.e., non- LEVELING PLATES
equalizing thrust bearings, pivoted shoe journal The spherical pivot in the rear of each thrust shoe
bearings, journal shells). rests in the center of a flat area on the hardened
upper leveling plate. This flattened area is sus-
When evaluating bearing distress, the babbitted ceptible to indentation due to the point contact
shoe surface is commonly the only area that is of the pivot. The indentation is easily identified
examined. Although a great deal of information by a bright contact area. This area indicates
can be extracted from the babbitt appearance, where the shoe operates on the upper leveling
additional information exists elsewhere. These plate, and its depth gives an indication of load.
“secondary sources” of diagnostic information Close examination of the upper leveling plate
often prove to be very valuable, since the babbit- near the contact area may also produce evidence
ted surfaces are usually destroyed in a cata- of electrical pitting.
strophic bearing failure. Even a bearing wipe,
which is the most common appearance of dis- As noted previously in SECTION I, the upper
tress, may hide valuable information. leveling plates interact with the lower leveling
plates on radiused “wings.” The upper leveling
The “textbook” cases of distress modes are espe- plates are typically hardened; the lowers are not.
cially useful in diagnosing problems prior to the When new, the leveling plates have line contact.
damage that occurs when a bearing can no longer There is little friction between the wings, and
support an oil film. Through the prudent use of the bearing can react quickly to load changes.
temperature and vibration monitoring equipment, Depending on the nature and magnitude of the
routine oil analyses, lubrication system evaluations thrust load, the wing contact areas will increase
and machine operational performance reviews, in time. The contact region of the wings, again
bearing distress may be identified and evaluated noted by bright areas, will normally appear larg-
before catastrophic failure occurs. er on the lower leveling plates. If the rotating
collar is not perpendicular to the shaft axis, the
Bearing health is commonly monitored through leveling plates will continuously equalize, caus-
the use of temperature measurements. Be aware ing rapid wear.
that temperature sensors may be mounted in a
wide variety of locations, with a corresponding SHOE SUPPORT
variation in temperature. The specific location The shoe support is the hardened spherical plug
and type of sensor must be known in order for the in the rear face of each thrust shoe. Based on the
measured temperature data to have any real value. magnitude and nature of the thrust loads, the
spherical surface will flatten where it contacts
DISCUSSION (Refer to Fig 7) the upper leveling plate. The contact area will
To begin an evaluation, the bearing assembly appear as a bright spot on the plug. If evidence
should be completely disassembled. In this man- of hard contact exists (a large contact spot), rest
ner all of the bearing components may be evaluat- the shoes (pivot down) on a flat surface. If the
ed. Do not clean the bearing, since valuable infor- shoes do not rock freely in all directions they
mation may be lost. should be replaced.
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Section II
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Section II
Figure 16 Tin Oxide Damage
Another source of abrasion damage is a rough Although the babbitted surface is usually dam-
journal, collar or runner surface. Roughness aged more severely, the rotating collar or jour-
may be due to previous abrasion damage. It may nal surface must also be evaluated. Debris par-
also be from rust formed after extended periods tially lodged in the babbitt may score the steel
of down time. New bearings should not be surfaces. These surfaces must be restored by lap-
installed when the rotor is visibly damaged. ping or hand stoning.
Random scratches, which may run a staggered DISCOLORATION
path both circumferentially and radially, are Tin Oxide Damage
more likely to appear in the unloaded bearing This is one of several electrochemical reactions
or unloaded portion of the bearing. In a thrust which eliminate the “embedability” properties
bearing, it may indicate excessive end play (axial of a fluid-film bearing. Tin oxide damage is
clearance). Random scratches may also indicate recognizable by the hard, dark brown or black
careless handling at installation or disassembly. film that forms on the babbitt (Fig. 16).
In order to eliminate abrasion damage, the Tin oxide forms in the presence of tin-based
lubricating oil must be filtered. If the oil can-
babbitt, oil and salt water, beginning in areas of
not be filtered or has degraded, it should be
replaced. It is important to evaluate the filter- high temperature and pressure. Once it has
ing system, since the problem may be an incor- formed, it cannot be dissolved, and its hardness
rectly sized filter. The filter should only pass will prevent foreign particles from embedding
debris smaller in size than the predicted bearing in the babbitt lining.
minimum film thickness.
This damage may be stopped by eliminating
In addition to filtering/replacing the oil, the some or all of the contributing elements. The
entire bearing assembly, oil reservoir and piping lubricating oil must be replaced. A reduction in
should be flushed and cleaned. The original oil temperature may also discourage the forma-
bearing finish should also be restored. Journal tion of tin oxide.
shoes typically must be replaced, but if the cor-
rection leaves the bearing within design toler- In addition to replacing the oil, the entire bear-
ance, the bearing may be reused. ing assembly, oil reservoir and piping should be
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Section II
flushed and cleaned with mineral spirits. The possible causes are:
bearing shoes should be replaced. The condi- • Improper lubricant selection
tion of the rotating journal, collar or runner sur- • Inadequate lubricant supply
faces must also be evaluated. They must be • Interrupted fluid film
restored to original condition, either by lapping, • Boundary lubrication
hand stoning or replacement.
The following conditions may also cause
Overheating overheating:
Overheating damage may represent itself in • Improper bearing selection
many ways, such as babbitt discoloration, crack- • HP lift system failure
ing, wiping or deformation. Repeated cycles of • Poor collar, runner or journal
heating may produce thermal ratcheting, a type surface finish
of surface deformation that occurs in anisotropic • Insufficient bearing clearance
materials (Fig. 17). These materials possess dif- • Excessive load
ferent thermal expansion coefficients in each • Overspeed
crystal axis. • Harsh operating environment
Oil additive packages may “plate out” at rela- Verify that the quantity and quality of oil flowing
tively high bearing temperatures. The plating to the bearing is sufficient. These values should
typically begins in the area of highest tempera- be available from the bearing manufacturer.
ture, the 75-75 location (Fig. 18).
If thermal ratcheting has occurred, examine the
Overheating may be caused by numerous shoes for the existence and depth of cracks.
sources, many of which concern the quantity Remove the cracks and restore the original shoe
and quality of the lubricant supply. Among the surface. If this cannot be done, replace the
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Section II
Figure 18 Overheating, Oil Additives Plated Out
VOIDS
Electrical Pitting
Electrical pitting appears as rounded pits in the
bearing lining. The pits may appear frosted (Fig
19), or they may be blackened due to oil
deposits. It is not unusual for them to be very
small and difficult to observe with the unaided
eye. A clearly defined boundary exists between
the pitted and unpitted regions, with the pitting
usually occurring where the oil film is thinnest.
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Section II
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Section II
Figure 24 Thrust Shoe Cavitation Towards Outside Diameter
The lubricating oil must be filtered or replaced. direction of rotation. Damage is more likely to
In addition to filtering/replacing the oil, the occur in stationary members.
entire bearing assembly, oil reservoir and piping
should be flushed and cleaned. As a rule of thumb, if the babbitt has been
affected, the cause was cavitation damage, not
Depending on the extent of damage, voids in erosion. Since erosion is caused by sudden
the babbitt can be puddle-repaired. The origi- obstructions in oil flow, it is more likely to
nal bearing finish must be restored. Journal occur in other areas, since the babbitt is under
shoes may also be puddle-repaired and refin- high pressure. Once damaged, however, bab-
ished. If this cannot be done, the shoes must be bitt erosion may occur.
replaced.
Corrective action is similar to that employed in
Although the babbitted surface is usually dam- eliminating cavitation damage, with the
aged more severely, the rotating collar, runner emphasis on streamlining oil flow through the
or journal surface must also be evaluated. This bearing.
surface must also be restored to original condi-
tion, either by lapping or hand stoning. Corrosion
Corrosion damage is characterized by the wide-
Erosion spread removal of the bearing lining by chemi-
Erosion damage may appear as localized babbitt cal attack. This attack produces a latticework
voids with smooth edges, particularly in the appearance. The damage may be uniform with
23
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