Analysis of Non-Axenic Biomasses For Self-Healing Concrete

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MATEC Web of Conferences 378, 02007 (2023)

https://doi.org/10.1051/matecconf/202337802007
SMARTINCS’23

Analysis of non-axenic biomasses for self-healing concrete


Mustafa Mert Tezer1,2,3, Nele De Belie1*, Nico Boon2, and Willy Verstraete3
1Magnel-Vandepitte Laboratory, Department of Structural Engineering and Building Materials, Ghent University, Tech Lane Ghent
Science Park, Campus A, Technologiepark Zwijnaarde 60, B-9052 Ghent, Belgium.
2Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, B-9000 Ghent, Belgium.
3AVECOM nv, Industrieweg 122P, 9032 Wondelgem, Belgium.

Abstract. As an alternative to the usage of axenic bacteria to achieve microbially induced calcium
carbonate precipitation (MICP), this study evaluates the usage of two non-axenic biomasses as self-healing
agents. A fungi-based consortium (Yeast) and heterotrophic nitrifiers (HTN) were harvested from the
incubation of agricultural side streams. The characteristics of the two biomasses were identified through
flow cytometry, total suspended solids and volatile suspended solids tests. The incorporation of the
biomasses into concrete was evaluated in terms of compressive strength, flow and healing ability. Self-
healing ability was analyzed through microscope imaging on prismatic (60x60x220 mm) samples. Cracks
were induced with a three-point bending test where the widths were controlled with an LVDT sensor. A
curing period of 56 days was applied to the samples and visual inspection was conducted at the start and end
of the healing period with an optical microscope. Results compare and discuss the differing effects of active
and autoclaved biomasses on the concrete properties and crack closure.

1 Introduction related to the production of the axenic healing agents


deflect the potential interest of the market.
Concrete structures suffer from the formation of Silva et al. investigated the total costs related to the
microcracks which disrupts the robustness of the matrix. production of both axenic and non-axenic bio-agents
These cracks are difficult to detect and conventional where the manufacturing of axenic agents was 8 times
repair methods are often ineffective. Self-healing more expensive compared to the latter[6]. One of the
concrete has been studied as a potential solution to this main factors contributing to the cost is the sporulation
problem. This method eliminates the need for detection and encapsulation processes to increase bacterial
and manual repair of the crack due to the autonomous viability inside the cementitious matrix. As a low-cost
healing ability induced through an additive. competitor, usage of self-protected cultures was
One of the efficient ways to obtain this healing is attempted. In a study where the healing agent was a
the addition of microorganisms. Microbially induced denitrifying non-axenic culture, the average production
calcium carbonate precipitation (MICP) became a cost was noted as 136 €/m3 of concrete whereas the
popular method due to its bio-based properties as well durability increase was significant[7]. Additionally, the
as effective crack-sealing ability[1]. The crack sealing is need for sterility for axenic culture growth contributes
obtained through the agglomeration of the bio-minerals. greatly to the production cost [8].
The bio-mineral precipitation through MICP could be
achieved either directly, where the metabolic activity of It is clear that the bridge between academia and the
a microorganism induces the mineralization, or market can be reinforced by exploring low-cost
indirectly, where the extracellular polymeric substances alternatives for bacterial self-healing. This can be
(EPS) that are excreted by the bacteria interreact with realized by the usage of industrial side streams as the
the available calcium ions[2]. Ureolysis and initiator for non-axenic cultures and the supply of a
denitrification are two main direct pathways to minimal feed medium. In this study, as a part of an
achieving MICP. ongoing development phase, the usage of two non-
Even though MICP is a widely studied topic, the axenic biomasses in concrete was investigated. A fungi-
application of this method remains limited. In literature, based consortium (Yeast) and heterotrophic nitrifiers
a variety of axenic bacteria such as Sporosarcina (HTN) were incorporated into the concrete matrix
pasteurii [3], Bacillus megaterium[4] and Bacillus without additional protection and tested for their effects
sphaericus[5] were evaluated in terms of their on the fresh and hardened properties of the matrix.
compatibility with concrete for self-healing. The axenic Additionally, healing efficiency is evaluated through
bacteria are preferred since it is easier to control their microscopic inspection of crack sealing and reduction in
metabolic activity, hence, the MICP. However, the costs water absorption capacity.

*Corresponding author: nele.debelie@ugent.be

© The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons Attribution
License 4.0 (http://creativecommons.org/licenses/by/4.0/).
MATEC Web of Conferences 378, 02007 (2023) https://doi.org/10.1051/matecconf/202337802007
SMARTINCS’23

2 Materials and methods 2.3 Self-healing evaluation

The tests in this study were performed in triplicates to After 56 days of curing time, specimens were cracked
minimize error. Statistical calculations were done using with a three-point bending test. A linear variable
SPSS. differential transformer (LVDT) sensor was used during
the test to control the crack width. By referring to the
previous attempts to achieve a 300 µm crack width, 450
2.1 Biomass production and characterization µm was selected as the initial width where the removal
The production of the non-axenic biomasses was of load causes the crack to shrink due to elastic regain.
conducted at Avecom NV, Belgium. The microbial The microscopic inspection was done the following day
sources were retrieved from agricultural side streams to allow cracks to settle. Three zones were selected
due to their rich bacterial diversity. Obtained liquors alongside the crack and 10 measurements were taken per
were added into aerated reactors with 10 L volume. For zone. In total, 30 readings were used per sample to
an initial growth period of 5 days, the media were left calculate the average crack width. The same procedure
undisturbed. Following, a harvest-feed cycle was was applied once more after the healing period was
applied as 3 L per 24 hours until the desired volume of completed.
biomass was harvested. For both Yeast and HTN,
Table 1. Concrete mix design (kg/m3)
sodium acetate was used as the carbon source. When the
harvest was completed, 500 mL of both liquors were
Components Quantity
kept in cold storage as starters for the next batches.
Subsequently, 100 mL per biomass was centrifuged and CEM I 52.5 368
placed in an oven at 110℃ for 24 hours to conduct total
suspended solids (TSS) test. Afterwards, the remaining Sand 0-4 mm 725
mass was incinerated at 600℃ for 2 hours to determine
the volatile suspended solids (VSS) content. Gravel 2-8 mm 1119
Limestone filler 58
Following the tests on concrete, a flow cytometry
test was conducted on both fresh HTN and Yeast liquors Water 166
as well as samples collected from biomass-incorporated
concrete. As control specimens, phosphate-buffered Superplasticizer 2.00
saline (PBS) and samples collected from regular Yeast/HTN 0.45/0.14
concrete were used. To extract the cells from the
concrete matrix, small cut prisms were placed in falcon
tubes filled with PBS. The tubes were then placed in an Through the analysis of the initial (CW0) and final
ultrasonic bath for 12 minutes using 252 kJ of energy. A (CW1) crack width measurements, healing efficiency
settling period of 10 minutes was allowed before (HE) was calculated as follows:
collecting aliquots of the supernatant. As the last step
before staining, samples were diluted 10 times with PBS 𝐻𝐻𝐻𝐻 = (
𝐶𝐶𝐶𝐶0 −𝐶𝐶𝐶𝐶1
) × 100% (1)
to reduce noise. SybrGreen I stain was used to detect the 𝐶𝐶𝐶𝐶0

viable bacteria through cytometry. Intact cells were


determined through gate P1. Results were then A capillary water absorption test was applied before
calculated for the cells per mL as well as cells per gram immersing the specimens in the water for 2 months as
of concrete. the healing period. The test was conducted with respect
to RILEM TC 116-PCD[10]. An epoxy coating was
applied to the prisms where the opening around the
2.2 Mix design and specimen preparation crack zone was 14 mm wide. Next, specimens were put
in an oven at 40℃ until the mass change was stabilized.
Table 1 summarizes the mix design which was used for
Following a day of acclimatization, beams were placed
this study. The composition was calculated regarding
on spacers at the water level 3 mm above the lower
the XS3 exposure class[9] and the w/c ratio was adjusted
surface. Periodic weight measurements were taken for
to 0.45. The dimensions for the prisms were 60x60x220
up to 24 hours and the sorptivity index (SI) was
mm³. To supply samples with flexural resistance, two
calculated as the difference between the initial mass
reinforcement bars (Ø = 3mm) were placed 15 mm
(M0) and the current mass (M1) divided by the square
above the bottom of the moulds.
root of time(√t):
Fresh properties of concrete, being air content, flow and
slump, were determined during casting. The (𝑀𝑀1 −𝑀𝑀0 )
compressive strength of the concrete was determined by 𝑆𝑆𝑆𝑆 = (2)
√𝑡𝑡
cubic samples (150x150x150 mm³) at 7 and 28 days.
The cast prisms were demoulded after 24 hours and For self-healing to occur, prisms were submerged at
placed in the curing room until the crack creation. ambient temperature. At the end of the healing period,
both optical inspection and capillary absorption
evaluations were repeated as described above.

2
MATEC Web of Conferences 378, 02007 (2023) https://doi.org/10.1051/matecconf/202337802007
SMARTINCS’23

3 Results and discussions 3.2 Fresh and hardened properties

Evaluations were done during casting for the slump,


3.1 Biomass characteristics and viability flow and air content of the mixtures and the results are
summarized in Figure 1. In terms of slump, there was a
Following the production of the biomasses, they were 10% increase for HTN compared to control and an 11%
tested in terms of their total (TSS) and volatile (VSS) decrease for Yeast. It should be noted that, during the
suspended solids contents. Respectively for Yeast and casting, only half of the initially planned
HTN their TSS was 2.7 g/L and 0.84 g/L. For VSS, it superplasticizer was used for HTN. The reason was to
was 2.26 g/L for Yeast and 0.71 g/L for HTN. The solid keep the batches in the same flow and slump class, F4
content for both biomasses was in a fine powder state. and S3 respectively.
The initial pH was arranged as 5 and 7 for Yeast and
HTN whereas their final pH during harvest was 7 and 9
respectively. The pH change can be associated with the
excreted metabolites by the microorganisms as well as
the consumption of nutrients which affects the pH
through growth.
To evaluate the intact cell numbers in biomass-
incorporated concrete as well as in pure HTN and Yeast,
a flow cytometry analysis was conducted. To understand
the effects of being exposed to the cementitious matrix
for 6 months, cells/mL of fresh biomasses and ones that
were extracted from concrete were compared. As
controls, PBS solution and samples extracted from
control prisms were used. The intact cell number for Fig. 1. Slump and flow values for the mixtures
Control and PBS was 1.1×106 cells/mL and 7.6×104
cells/mL. For the pure biomasses Yeast (Y0) and HTN The air content of Yeast and HTN were 2.7% and 2.4%
(H0), the count was 1.4×109 cells/mL and 4.2×107 respectively whereas, for the reference, it was 2.8%. It
cells/mL. When the microorganisms were immersed in is known that the addition of bacteria could increase the
the harsh environment of concrete, a decrease in the air voids through bubbling during casting[13]. However,
intact cell number was expected, especially since the for this study, this was not the case and no significant
biomasses were added with no additional protection. change was observed.
Roughly 10 times reduction was present for the Yeast The compressive strength of the batches was
and HTN incorporated 6-month-old prisms. For Yeast, determined on the 7th and 28th days and the results are
the cell count was 8.9×107 cells/g. However, since the presented in Figure 2. During the early strength gain,
consortium Yeast does include types of fungi, the test HTN showed a decrease of about 9% when compared to
should be repeated with specified channels and gates to the other two mixes. On day 28, there were no
better analyse the cells of Yeast. For HTN, 5.4×106 significant differences between the batches.
cells/g was calculated as the present cells. In previous
studies, cell concentration to achieve MICP was
determined as 107 cells/cm3 for Sporosarcina pasteurii
[11] and 2.2×106 cells/mL for Bacillus megaterium [12].
It should be noted that these cell concentrations were
analysed for the ureolytic bacteria specifically, thus, the
concentrations that were detected for Yeast and HTN
cannot be interpreted accordingly. Furthermore,
relatively cost-effective tests such as plating to count
CFU per gram of concrete should be integrated to
increase the sample size hence the accuracy.
Additionally, the noise that is picked up by the
equipment should be minimised through further dilution
to increase precision.
All in all, these results show a significant difference Fig. 2. Compressive strength test results for 7 and 28 days
in terms of cell count between the control and biomass-
added samples proving that the incorporation was
successful.

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MATEC Web of Conferences 378, 02007 (2023) https://doi.org/10.1051/matecconf/202337802007
SMARTINCS’23

3.3 Self-healing evaluation

The self-healing evaluation was done based on two


parameters, visual crack sealing and capillary water
absorption reduction. The microscopic images were
analysed and the average crack widths were determined
before and after the healing period. Figure 3 presents the
initial crack width versus the healing efficiency. HTN
had an initial crack width of 294 µm where after two
months it reduced to 20 µm with a 93% of HE. For
Yeast, the average width was measured as 276 µm and
the cracks were completely sealed. As a surprising
outcome, Control specimens showed 62% of healing.
This width reduction can be attributed to the further
cement hydration at the early age even though the crack
creation date was selected as the 56th day.

Fig. 4. Images from visual inspections. a, b and c represent


Control, Yeast and HTN samples on day 0 (left) and day 56
(right).

The SI reduction of HTN and Yeast were 58% and 52%


respectively whereas for Control the decrease was 50%.
This result shows that the autogenous healing effect
cannot be distinguished from the MICP supplied
Fig. 3. Healing efficiency of the samples plotted versus initial
through Yeast and HTN. As one of the potential factors,
crack widths the calcification of the concrete is attributed to the
water's hardness. The excess mineral presence in the
To visualize the effects of HTN and Yeast addition, healing water could also invoke precipitation which can
Figure 4 presents the initial (Day 0) and final (Day 56) nullify the effects of biomass addition. It should also be
images of the samples. The agglomerated material in the noted that previously it was shown that nitrifiers can
cracks is being analysed and will be reported in future increase the calcification on the concrete surface in the
studies. However, the precipitated product is predicted presence of hard water[14]. To better underline the
to be various polymorphs of calcium carbonate effects of MICP, increased crack widths should be
(CaCO3). introduced in future studies.
For Yeast and HTN the level of HE can be attributed to
the MICP. However, the underlying mechanisms still
need to be elucidated to reveal the role of both direct and
indirect MICP achieved through biomass addition.
Heterotrophic nitrifiers can convert ammonium (NH4+)
into nitrate (NO2-) and nitrate (NO3-) which can both
directly and indirectly contribute to MICP. For Yeast,
the pathway is still being investigated although traces of
ureolytic bacteria were previously detected.
To further analyse the healing performance of the
samples, water absorption tests were applied. Figures 5
and 6 show the initial and final absorbed water plotted
as a function of the square root of time. It should be
noted that the used capillary water absorption test has
been originally designed for uncracked samples. Fig. 5. Absorbed water mass before healing plotted as a
However, a modified version of this test has been used function of time where the slope represent SI
for self-healing concrete studies.
The MICP product, CaCO3, occurs in different
polymorphs. Calcite, vaterite, aragonite and amorphous
calcium carbonate (ACC) can be listed as the main
variants. Some of the factors affecting this variety in
MICP can be listed as the bacterial strain, mineral source
and temperature[15], [16]. Durability and the robustness

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MATEC Web of Conferences 378, 02007 (2023) https://doi.org/10.1051/matecconf/202337802007
SMARTINCS’23

of the precipitated product also change with the differing mechanism for both biomasses, being either direct
polymorphs. Previously calcite has been shown to be the or indirect MICP, should be further assessed.
most stable polymorph when compared to others[17]. In 5. The biomass-incorporated specimens showed
the context of this study, further assessment is needed to similar performance to control samples in terms of
evaluate the effects of morphology on absorption permeability reduction.
reduction. Scanning electron microscopy (SEM) and X-
ray crystallography (XRD) assessments should be
conducted for further exploration. This project has received funding
from the European Union’s
Horizon 2020 research and
innovation programme under the
Marie Skłodowska-Curie grant agreement No 860006.

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2. The addition of Yeast and HTN did not show any
adverse effects on the 28th-day strength.
3. The addition of HTN required the adjustment of the
initial mix design to keep the same flow and slump
class. Further investigation on the effects of HTN
on the flow should be conducted.
4. The addition of Yeast and HTN showed a visually
robust crystal formation and a significant decrease
in crack widths after healing. The underlying

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