FSSC 22000 V5.

1 Session
23.09.2022 Tutor: Haitham Fathy
Topics of this Session :

1. The difference between ISO 22000, FSSC

2. Highlights on FSSC 22000 Structure,
3. Scope of FSSC 22000,
4. Overview on ISO 22000,
5. Overview on ISO 22002,
6. Overview on the additional requirements of FSSC 22000.

FSSC 22000 Version 5 Awareness Course

1. THE DIFFERENCE BETWEEN ISO 22000, FSSC 22000

ISO 22000:2005 - FSMS “Once certified, accepted everywhere”

ISO 22002-1:2009 PRPs X X

Foundation FSSC
(Food Safety System Certification)
FSSC 22000

FSSC 22000 Version 5 Awareness Course

2. HIGHLIGHTS ON FSSC 22000 STRUCTURE

1- ISO 22000 requirements

But since ISO 22000 does not cover the detailed description of PRPs so a technical
specification (ISO /TS 22002 Series) have been established to describe PRPs specific to
each sector

2- Relevant prerequisite programs (PRPs)

Based on technical specifications for the sector (e.g. ISO/TS 22002-x; PAS xyz);
• ISO 22002-1 for manufacturing
• ISO 22002-2 for Catering
• ISO 22002-3 for Farming
• ISO 22002-4 for Packaging
• ISO 22002-5 for Transport & Storage
• ISO 22002-6 for Animal feed
• BS/ PAS 221 for Retail & Wholesale

3- FSSC 22000 Additional Requirements

Covers Management of services, Product labelling , Food defense ,Threat assessment,
food fraud and vulnerability assessment ,…..etc
Plus
ISO 9001 requirements (if FSSC 22000-Quality certificate is required);

FSSC 22000 Version 5 Awareness Course

Food Chain

FSSC 22000 Version 5 Awareness Course

3. SCOPE OF FSSC 22000
Covers 8 categories of food chain:-

1- Farming of animals (CATEGORY A)

2- Food manufacturing (CATEGORY C)
3- Animal feed production (CATEGORY D)
4- Catering (CATEGORY E)
5- Retail and Wholesale (CATEGORY F)
6- Transport and Storage (CATEGORY G)
7 Production of food packaging and packaging material (CATEGORY I)
8- Production of Biochemical (CATEGORY K)

Also please note that for each category there is a specific prerequisite programs (PRPs) for
the categories for the sector
• ISO 22002-1 for manufacturing
• ISO 22002-2 for Catering
• ISO 22002-3 for Farming
• ISO 22002-4 for Packaging
• ISO 22002-5 for Transport & Storage
• ISO 22002-6 for Animal feed
• BS/ PAS 221 for Retail & Wholesale

FSSC 22000 Version 5 Awareness Course

4. Overview on ISO 22000 Requirements:

1- ISO 22000 food safety management system

requirements.

FSSC 22000 Version 5 Awareness Course

4. Overview on ISO 22000 Requirements:
4 Context of
9 Performance
the 5 Leadership 6 Planning 7 Support 8 Operation 10 Improvement
evaluation
organization

Understanding Leadership Operational Non

Actions to Monitoring
the and Resources planning conformity
address risk measurement
organization commitment and control and
and and analysis
and its context opportunities corrective
PRPS and evaluation
action
Understanding Policy Competence
Objectives of Traceability
the needs Internal
the FSMS System Continual
expectation of audit
interested and planning Improvement
parties Organizatio to achieve Emergency
Awareness preparedness
nal roles, them
responsibilit and response
Management
Determining ies and review Update of the
the scope of Hazard
authorities Planning of control food safety
the FSMS Communication management
changes
Updating the information system
Food safety
Specifying PRPS and
management
the hazard control plan
system Documented
information
Control of monitoring
Plan => 4,5,6,7 and measuring

DO => 8 Verification related to PRPs ,

and the hazard control plan
Check => 9
Act => 10 Control of product and process
nonconformities
4. Overview on ISO 22000 Requirements:
(Critical Requirements)

7.4.3 Internal communication

To maintain the effectiveness of the FSMS, the organization

shall ensure that the food safety team is informed in a
timely manner of changes in the following:

a) products or new products;

b) raw materials, ingredients and services;
c) production systems and equipment;
d) production premises, location of equipment and surrounding environment;
e) cleaning and sanitation programmes;
f) packaging, storage and distribution systems;
g) competencies and/or allocation of responsibilities and authorizations
h)…..

FSSC 22000 Version 5 Awareness Course

4. Overview on ISO 22000 Requirements:
(Critical Requirements)

8.3 Traceability system

The traceability system shall be able to uniquely identify

incoming material from the suppliers and the first stage of
the distribution route of the end product.

Documented information as evidence of the traceability system shall be

retained for a defined period to include, as a minimum, the shelf life of
the product. The organization shall verify and test the effectiveness of the
traceability system.

FSSC 22000 Version 5 Awareness Course

4. Overview on ISO 22000 Requirements:
(Critical Requirements)

8.9.4 Handling of potentially unsafe products

8.9.4.2 Evaluation for release

8.9.4.3 Disposition of nonconforming products (The product Still in Your
location)

8.9.5 Withdrawal/recall (The Product is Outside Your Location)

FSSC 22000 Version 5 Awareness Course

5. Overview on ISO 22002 Requirements:

8.2 Prerequisite Programs

ISO 22000 requires in clause 8.2 that organizations shall select and implement specific
PRPs for basic hygiene conditions.
Organizations establishing, implementing and maintaining these PRPs shall consider
other appropriate information and utilize it accordingly. Such information shall include:
a) regulatory requirements;

b) recognized sector or product group codes of practices and guidelines;

c) customer requirements.

FSSC 22000 Version 5 Awareness Course

 5. Overview on ISO 22002 Requirements:
8.2 Prerequisite Programs
The organization shall consider the following when establishing PRP’s:

a. Construction & lay-out of building; also utilities

b. Lay-out of premises
c. Supplies of air, water, energy
d. Supporting services including waste & sewage disposal
e. Suitability of equipment [cleaning, maintenance & preventative maintenance ]
f. Management of purchase materials, supplies, disposals & handling of products
g. Prevention of cross contamination
h. Cleaning & sanitizing
i. Pest control
j. Personnel hygiene
k. Other aspects as appropriate
- Records of Verification and modification

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000

ISO 22000 FSSC 22000

Procedures, Rules Accreditation Body + Additional Req.

ISO 22003 +Additional Req.

Certification Body

ISO 22000 + Organization Needs to be Certified +Additional Req.

ISO 22002

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000

Certification Body - CB

2.2.1 Communication

The certification body shall communicate the following to the

foundation FSSC the following
- Any public recall of a certified organization resulting in death and /or
hospitalization or generating significant media coverage ,within 3 days of
the recall being notified to the Certification body

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000

Certification Body - CB

5.4 Unannounced audit

- Each certified organization shall face at least one surveillance audit is

undertaken unannounced with each 3 years period after the initial
certification audit

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000

Certification Body - CB

6.2 Nonconformities

Minor Major Critical

(28 days) (28 days) (14 days)
Onsite audit follow & Certificate
up suspension

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000
Organization Needs to be Certified

• Management of services and purchased materials

• Product labelling
• Product Development
• Food defense (Category C,D,E,F,I &K)
• Food Fraud Mitigation
• FSSC 22000 Logo Use • Requirements for
organization with multisite
• Management of allergens (Category C,E,FI,G,I&K)
certification (Category
• Environmental Monitoring (Category C,I &K) A,E,FI,G)
• Formulation of Products (Category D)
• Transport and Delivery (Category FI)
• Storage and Warehousing (All Categories)
• Hazard Control (Category C& I)
• PRP Verification (Category C,D,G,I & K)
• Product Development (Category C,D,E,F,I &K)
FSSC 22000 Version 5 Awareness Course
6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000
Organization Needs to be Certified

• Management of services and purchased materials

- The organization shall ensure the laboratory analysis services shall be conducted
by a competent laboratory (ISO17025 or Proficiency test)
- Procurement During Emergency Situations

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000
Organization Needs to be Certified

• Food Defense

- Threat Assessment
- Mitigation Measures

FSSC 22000 Version 5 Awareness Course

6. Overview on OVERVIEW ON THE ADDITIONAL
REQUIREMENTS OF FSSC 22000
Organization Needs to be Certified

• Food Fraud

- Vulnerability Assessment
- Mitigation Measures

FSSC 22000 Version 5 Awareness Course

Q&A

1. What is the maximum no. of days to close the Critical Nonconformities after the
last day of the audit as per FSSC 22000 Requirements?

a. 30 days
b. 45 days
c. 14 days
d. 60 days

FSSC 22000 Version 5 Awareness Course

Q&A

2. What is the technical Specification standard for Catering PRPs?

a. ISO 22002-1
b. ISO 22002-2
c. ISO 22002-3
d. ISO 22002-4

FSSC 22000 Version 5 Awareness Course

Q&A

3. How may auditable clauses of ISO 22000:2018 ?

a. 10
b. 7
c. 6
d. 8

FSSC 22000 Version 5 Awareness Course

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