WO 2626 - PO 4504180804 - General Inspection - PGC

Project Completion Databook
General Inspection
PGC
WO №: 2626 • PO №: 4504180804 • Date: 21-Feb-2023

Approver Name & Qualification Approver Signature†
Edgar Santos de Souza
SNT-TC-1A / CFT 05568356700
†Digitally Signed
Av. José Silva de Azevedo Neto, 200 – Bl 3 – Térreo – Barra da Tijuca, Rio de Janeiro - RJ, Brazil – RJ, 22775-056 Tel: +55 21 3437-4645
Av. Prefeito Aristeu Fereira da Silva, 2829, Vale Encantado, Macaé – RJ, Brazil – 27930-070 Tel: +55 21 3437-4645
Calle 55 sin numero, Colonia San Carlos, Ciudad del Carmen, Campeche, México – 24116 Tel: +52 (938) 286 5291
Rua Abranches Ferrão, 23, 3º Andar, Escritório 3G, Laranjeiras, São Domingos de Benfica, Lisboa, Portugal – 1600-995 Tel: +354 9650-26467
21625 Rhodes Rd, Spring, TX 77388, United States
www.qualitechirm.com
RP-QT-135 Rev. 4 Quality for Safety

SECTION 01 — EXECUTIVE SUMMARY REPORT
SECTION 02 — TOP DRIVE REPROVED REPORTS
SECTION 03 — DRILLING TOOLS REPROVED REPORTS
SECTION 04 — COMPANY CERTIFICATES
RP-QT-135 Rev. 4 Quality for Safety

Executive Summary Report
Client: Equinor
Installation: PGC
Purchase Order: 4504180804
Project: General Inspection
Qualitech WO: 2626
Technicians Onboard: Renan Santos, Tito Fabrin
Project Duration: 29-Jan-2023 to 16-Mar-2023
Project
Qualitech was contracted by Equinor to carry out an General NDT inspections onboard of the
Peregrino Charlie to ensure that all equipment inspected is free from any defect before any further
use / test in service in compliance with the all international and nacional standards and acceptance
criterias specified in the inspection reports of each equipment.
Project Development
During the period onboard, the equipment’s below were inspected in according with the relevant
standards specified in the inspection reports of each equipment that the items are fit and safe for
use.
Summary of Defective Items
All defective items have been clearly reported in the individual report of each equipment report of this
Project Completion Databook.
Additional Work Scope
No additional workscope was requested during the time onboard.
Outstanding Work Scope
All the work scope scheduled has been completed.
Qualitech would like to take this opportunity to thank Equinor and the crew of PGC for their co-
operation and assistance during this project.
RP-QT-127 Rev. 3 Quality for Safety Page 1
Executive Summary Report
Signed on behalf of Qualitech†
Renan Santos
SNT-TC-1A / CFT 2009560418
Date: 21-Feb-2023
†Digitally Signed
Signed on behalf of Equinor
Date:

TOP DRIVE REPROVED REPORTS
Quality for Safety

Magnetic Particle Inspection Report

Identification
Client Equinor Installation PGC Report Number MP-2626-379-4
Client Work Order N/A Qualitech WO WO-2626 SFI Code Top Drive
Inspection Procedure PI-QT-031 Standard API RP 8B Cat IV Purchase Order N/A
Magnetization
Technique Yoke pull 10lbs Equipment Type Electromagnetic Yoke Serial Number QT24967
Current Flow Alternating Voltage 220 V Magnetization Longitudinal
Pole Spacing 4" - 6" White Light Intensity 1200 lux UV Light Intensity N/A
Flux Indicator Burmah Strip Demagnetization Required No
Consumable
Method Wet Colour Visible FL/Sample AT Visible: 1.2ml - 2.4ml / 100ml Black Light SN N/A
Particle Type 7C BLACK Manufacturer Magnaflux Batch Number 2101009718
Contrast Type WCP-2 Manufacturer Magnaflux Batch Number 2101009620
Antifoaming Type WA-4 Manufacturer Magnaflux Batch Number 2101009595
Equipment
Equipment Description Top Drive System Knuckles Serial Number 7873-1 GOT 120052-1
Size N/A Quantity 2 Temperature 29 °c
Acceptance Criteria EN-1369 Acceptance Level N/A Manufacturer Cameron
Material Carbon Steel Surface Condition Clean Number of Repairs N/A
Welding Process Used N/A Post Weld Heat Treatment No Reference Drawing N/A
Pictures
100% MPI in accessible areas. Areas found circular discontinuities
Identification
Area with many discontinuities all dimensioned. Indications with varied but dimensioned areas.
Indications with varied but dimensioned areas Indications with varied but dimensioned areas
Identification
Indications with varied but dimensioned areas Indications with varied but dimensioned areas
Indications with varied but dimensioned areas Indications with varied but dimensioned areas.
Identification
Indications with varied but dimensioned areas. Indications with varied but dimensioned areas.
Identification
Identification
Identification
Comments
Area Inspected: As per client request a visual and magnetic particle inspection was carried out on 100% of the accessible critical and stress areas of the
Top Drive System Knuckles. Equipment has several circular discontinuities throughout its structure, many areas appear as if it were a weld joint that has
been repaired.
Result: Defects were found at the time of inspection.
Conclusion: Refer to manufacturer guidelines for further advice.
Recommendations: Remove from service.
Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Name & Qualification Name & Qualification
Renan Soares dos santos 09-Feb-2023 Luiz Felipe Leitão Jorge
SNT-TC-1A Quality Assurance
†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description Top Drive System Knuckles Serial Number 7873-2 GOT 120052-2
Pictures
100% MPI. Discontinuity identification area
Identification
Area presents dimensioned circular discontinuities. Area presents dimensioned circular discontinuities.
Identification
Identification
Identification
100% MPI. Discontinuity identification area
Identification
Identification
Identification
Area presents dimensioned circular discontinuities.
Comments
Top Drive System Knuckles. Equipment has several circular discontinuities throughout its structure, many areas appear as if it were a weld joint that has
been repaired.

†Digitally Signed

Ultrasonic Inspection Report

Identification
Client Equinor Installation PGC Report Number UL-2626-400-3
Inspection Procedure PI-QT-034 Standard API RP 8B Purchase Order N/A
Test Equipment
Test Equipment Manufacturer Mitech Model MFD 350B Model MFD 350B Serial Number 3D42101A
Configuration
Transducer Calibration Record
Type Manufacturer Model Serial Number Dimensions Real Angle Freq. Ref. Block Ref.level “b” Increase Var.Gain
Straight Beam ENDVALE MDC 10 051920 10 mm 0 degrees 10 khz V1 And V2 55 db 6 db 61 db
Angle ENDVALE MZA 45-4 3D65311 8 mm 45.2 degrees 4 khz V1 And V2 44 db 6 db 50 db
Angle ENDVALE MZA60-4 28051911 8 mm 61.5 degrees 4 khz V1 And V2 55.5 db 6 db 61.5 db
Angle ENDVALE MZA70-4 28051939 8 mm 70.5 degrees 4 khz V1 And V2 53 db 6 db 59 db
Equipment
Equipment Description Top Drive System Shoulder Serial Number N/A
Acceptance Criteria API RP 4F Acceptance Level N/A Manufacturer N/A
Material Carbon Steel Surface Condition Clean Number of Repairs 0
Pictures
Local inspection Local inspection
Comments
Area Inspected: As per client request a visual and ultrasonic inspection was carried out on 100% of the accessible critical and stress areas of the Top
Drive System Shoulder. Ultrasound was requested for dimensioning the crack where it was already disapproved by the magnetic particle test. We were
trying to remove the crack with grinding where it remained, other particle tests were carried out remaining with the same result. Finally, we closed the
tests because the procedures used for the Ultrasound inspection were no longer in agreement because could be masking the test and could generate
false indications. (Swept surface was no longer up to standards.).
Identification
Inspection Procedure PI-QT-034 Standard API RP 8B Purchase Order N/A

Marcelo Broseghini 05-Feb-2023 Luiz Felipe Leitão Jorge
SNQC 15247 US-N2-S2.1 Quality Assurance
†Digitally Signed


Identification
Inspection Procedure PI-QT-031 Standard EN-3069 Purchase Order N/A
Magnetization
Technique Yoke pull 10lbs Equipment Type Electromagnetic Yoke Serial Number QT-24967
Flux Indicator Berthold Demagnetization Required No
Consumable
Method Wet Fluorescent FL/Sample AT UV: 0.1ml - 0.4ml / 100ml Black Light SN QT-28355
Particle Type 14A Manufacturer Magnaflux Batch Number 2101009718
Equipment
Equipment Description Top Drive System (Solid Body Elevator)-NEW Serial Number 4487 STG2012-103
Acceptance Criteria ASME B 31.1 Acceptance Level N/A Manufacturer Cameron
Material Carbon Steel Surface Condition Brushed Number of Repairs N/A
Pictures
100% of the critical area requested by the client Cracks were found on this area
Identification
Longitudinal cracks were found on this area with 90mm of lenght Longitudinal cracks were found on this area with 30mm of lenght
Circular cracks were found 90mm x 30mm The red circled indicated where the area with the crack concentration
Identification
Its appear that the equipment was repaired in many placed,. The circle These circles indicated that was filled by weldment
cracks can indicated the places that was filled by weldment.
The circles indicated that were filled by weldment 24mm and 26mm of Tongitudinal crack with 45mm of length
length
Identification
The circles indicated that were the cracks were found More circle crack with 37mm x 18mm of length
The circles indicated were the cracks were found Cracks found 37mm and 20mm of lenght
Identification
Circle cracks found 31mm x 30mm of length
Comments
Top Drive System (Solid Body Elevator)-NEW. Several longitudinal and circular discontinuities were found, and the circular ones appear as if there had
already been a repair in place in the past, where the circular indications represent the failure of fusion with the base material during the repair.

Renan Soares dos santos 09-Feb-2023 Gabriel Reis
SNT-TC-1A Project Coordinator | Quality
Control
†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description knuckles Link Serial Number 7873-1
Pictures
100% MPI. 100% MPI.
Identification
Crack Crack
Crack Crack
Identification
Crack Crack
Crack Crack
Identification
Crack Crack
Crack Crack
Identification
Crack
Comments
knuckles Link. Equipment has several cracks in the body, circular and longitudinal cracks, as if there was filling in the area.

†Digitally Signed


Identification
Inspection Procedure PI-QT-034 Standard API RP 8B Cat III Purchase Order N/A
Test Equipment
Test Equipment Manufacturer Mitech Model MFD 350B Model SIUI SMARTOR Serial Number M06320220066R
Configuration
Transducer Calibration Record
Type Manufacturer Model Serial Number Dimensions Real Angle Freq. Ref. Block Ref.level “b” Increase Var.Gain
Straight Beam SIUI RP4-10L 82100175R 10 mm 0 degrees 10 khz V1 And V2 55 db 6 db 45 db
Angle SIUI AFN4-89 02124018R 8 mm 45.2 degrees 4 khz V1 And V2 44 db 6 db 48 db
Angle SIUI AFN4-89-60L 02216713R 8 mm 61.5 degrees 4 khz V1 And V2 55.5 db 6 db 54 db
Angle SIUI AFN4-89-70L 02202539R 8 mm 70.5 degrees 4 khz V1 And V2 53 db 6 db 59 db
Equipment
Equipment Description Top Drive System (Solid Body Elevator)-NEW Serial Number 4487 STG 2012-103
Acceptance Criteria ASME Sec V Acceptance Level N/A Manufacturer Cameron
Material Carbon Steel Surface Condition Brushed Number of Repairs 0
Pictures
Area inspected by ultrassonic report. Additional inspection carried after The irregular surface indicated that the equipment was grinded on the past.
many craks found during the MPI inspection Ths type of surface dont allow the use of the UT probe in an correct way to
check the cracks depth
Identification
Inspection Procedure PI-QT-034 Standard API RP 8B Cat III Purchase Order N/A
Is was found a crack with 10,1mm of depth Is was found a crack with 13,86mm of depth
Comments
Area Inspected: As per client request a visual and ultrasonic inspection was carried out on 100% of the accessible critical and stress areas of the Top
Drive System (Solid Body Elevator)-NEW. Crack depths from 10.1 to 13.86 mm were found, and the area of inspection does not have a flat surface for a
accurate test,due to the surface roughing found after cleaning, making it impossible to have a test accuracy due to the difficult to probe coupling on the
surface.

Renan Soares dos santos 09-Feb-2023 Gabriel Reis
SNT-TC-1A Project Coordinator | Quality
Control
†Digitally Signed


Identification
Magnetization
Technique Yoke pull 10lbs Equipment Type Electromagnetic Yoke Serial Number QT-24967
Pole Spacing 4" - 6" White Light Intensity 10 lux UV Light Intensity 1400 µw / cm²
Flux Indicator Berthold Demagnetization Required No
Consumable
Method Wet Fluorescent FL/Sample AT UV: 0.1ml - 0.4ml / 100ml Black Light SN QT-28355
Particle Type 14A Manufacturer Magnaflux Batch Number 2101009718
Equipment
Equipment Description Top Drive System (Solid Body Elevator) Serial Number N\A
Acceptance Criteria ASME B 31.1 Acceptance Level N/A Manufacturer Cameron
Pictures
Crack found. Crack found after dy grinder.
Identification
Crack found after dy grinder. Crack found after dy grinder.
Crack found Cracks founds
Comments
Top Drive System (Solid Body Elevator). After the crack was found on the TDS, the inspection results were passed to the customer. The SLB base
requested that a roughing process be performed to find the crack depth by tracing it with the aid of MPI and UT. During the process, the unconformities
were visibly increasing in size on magnetic particle inspection (see photo). During the second-to-last cleaning, the crack decreased significantly, but on
the last inspection, it increased again significantly. Due to this fact it was decided together with the aboard SLB team to stop the grinding process until a
technical opinion from the owner and manufacturer of the equipment was obtained.
Identification

Tito Fabrin 04-Feb-2023 Thiago Vasconcelos
SNT-TC-1A Quality Assurance / Quality
Control
†Digitally Signed

Visual Survey Inspection Report

Identification
Client Equinor Installation PGC Report Number VS-2626-110-1
Equipment
Equipment Description Top Drive Sistem
Serial Number N/A
Details N/A
Corrective Action N/A
Pictures
TDS shoulder dimension TDS shoulder dimension.
Crack 1: 5,5mm width x 50mm height Crack 1: Zoomed out
Identification
Comments
Area Inspected: As per client request a visual survey inspection was carried out on 100% of the accessible critical and stress areas of the Top Drive
Sistem. As requested by the customer, the Qualitech team inspected the Top Drive Sistem. During the inspection a crack was found.( 5,5mm width x
50mm height ).

Tito Fabrin 31-Jan-2023 Thiago Vasconcelos
Control
†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description Solid Body Elevator Serial Number N/A
Pictures
MPI MPI
Identification
Crack Crack
Crack Crack
Identification
Crack
Comments
Solid Body Elevator. Equipment has several cracks in the body, circular and longitudinal cracks, as if there was filling in the area.

†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description Top Drive System Knuckles Serial Number N/A
Acceptance Criteria API RB 4F Acceptance Level N/A Manufacturer Cameron
Pictures
Part contrasted. Crack found. (Nonlinear Crack Grouping)
Identification
Crack found. Crack found.
Crack found.
Comments
Top Drive System Knuckles.
Identification

Tito Fabrin 31-Jan-2023 Luiz Felipe Leitão Jorge
†Digitally Signed

DRILLING TOOLS REPROVED REPORTS
Quality for Safety


Identification
Client Work Order N/A Qualitech WO WO-2626 SFI Code DHT
Magnetization
Consumable
Equipment
Equipment Description Bushing Serial Number 90648
Acceptance Criteria EN-1369 Acceptance Level N/A Manufacturer N/A
Pictures
Before inspection Before inspection
Identification
After inspection Crack found
Crack found Grouping crack
Identification
Grouping crack After inspection
Crack found Grouping crack
Identification
Crack measurement After inspection
Grouping crack Grouping crack
Identification
Measurement Measurement
After inspection After inspection
Comments
Bushing . Cracks in body and support handles.
Identification

Luis Silva 04-Feb-2023 Luiz Felipe Leitão Jorge
†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description Master bushing Serial Number 122181
Acceptance Criteria EN-1369 Acceptance Level N/A Manufacturer DNV
Pictures
Cleaning part. Cleaning part.
Identification
Cleaning part. Part contrasted.
Part contrasted. Part contrasted.
Identification
Crack found.( 44,97mm) Cracks found.(43,48mm)
Crack found.(7,49mm) Crack concentration found.(18,87mm)
Identification
Linear and aligned indications( 47,78mm) Crack
Comments
Master bushing.

Tito Fabrin 12-Feb-2023 Luiz Felipe Leitão Jorge
†Digitally Signed


Identification
Magnetization
Consumable
Equipment
Equipment Description Insert Bowl Serial Number 2011410 7K0083
Size 9.5/8'' x 10.3/4'' Quantity 1 Temperature 29 °c
Acceptance Criteria EN-1369 Acceptance Level N/A Manufacturer N/A
Pictures
Insert Bowl Insert Bowl
Identification
100% MPI. 100% MPI.
Areas with discontinuities. Areas with discontinuities present.
Identification
Areas with discontinuities present. Areas with discontinuities present.
Identification
Areas with discontinuities present.
Comments
Insert Bowl . Equipment has several discontinuities.
Identification

†Digitally Signed


Identification
Client Work Order N/A Qualitech WO WO-2626 SFI Code BHA
Inspection Procedure PI-QT-016 Standard DS-1 Purchase Order N/A
Equipment
Equipment Description IBOP
Serial Number 40493-B
Details N/A
Corrective Action Pin 7 5/8"REG damaged, workshop repair.
Pictures
Panoramic photo Pin 7 5/8"REG damaged
Pin 7 5/8"REG damaged
Identification
Client Work Order N/A Qualitech WO WO-2626 SFI Code BHA
Inspection Procedure PI-QT-016 Standard DS-1 Purchase Order N/A
Comments
Area Inspected: As per client request a visual survey inspection was carried out on 100% of the accessible critical and stress areas of the IBOP.
Mechanical damaged thread e seal.
Recommendations: See corrective action above.

Luis Silva 31-Jan-2023 Thiago Vasconcelos
Control
†Digitally Signed

Company Certificates
Quality for Safety Page 1

WO 2626 - PO 4504180804 - General Inspection - PGC

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Project Completion Databook

WO №: 2626 • PO №: 4504180804 • Date: 21-Feb-2023

SECTION 01 — EXECUTIVE SUMMARY REPORT

SECTION 02 — TOP DRIVE REPROVED REPORTS

SECTION 03 — DRILLING TOOLS REPROVED REPORTS

SECTION 04 — COMPANY CERTIFICATES

Executive Summary Report

Summary of Defective Items

Additional Work Scope

No additional workscope was requested during the time onboard.

Outstanding Work Scope

All the work scope scheduled has been completed.

Signed on behalf of Qualitech†

Signed on behalf of Equinor

TOP DRIVE REPROVED REPORTS

Magnetic Particle Inspection Report

100% MPI in accessible areas. Areas found circular discontinuities

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Magnetic Particle Inspection Report

100% MPI. Discontinuity identification area

100% MPI. Discontinuity identification area

Area presents dimensioned circular discontinuities.

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Ultrasonic Inspection Report

Local inspection Local inspection

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Magnetic Particle Inspection Report

Circle cracks found 31mm x 30mm of length

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Magnetic Particle Inspection Report

100% MPI. 100% MPI.

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Ultrasonic Inspection Report

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Magnetic Particle Inspection Report

Crack found. Crack found after dy grinder.

Crack found after dy grinder. Crack found after dy grinder.

Crack found Cracks founds

Result: Defects were found at the time of inspection.

Conclusion: Refer to manufacturer guidelines for further advice.

Recommendations: Remove from service.

Inspector Inspector Signature† Inspection Date Approver Approver Signature†

Visual Survey Inspection Report

TDS shoulder dimension TDS shoulder dimension.

Crack 1: 5,5mm width x 50mm height Crack 1: Zoomed out