Professional Documents
Culture Documents
63 GB50150-2006 Han Over of Electrical Equipment
63 GB50150-2006 Han Over of Electrical Equipment
63 GB50150-2006 Han Over of Electrical Equipment
2006 Beijing
NOTICE
This code is written in Chinese and English. The Cl~inesetext shall be taken as the ruling one
in the event of any inconsistency between the Chinese text and the English text.
Bulletin of Ministry of Construction of
No. 438
Notice on Prolnulgation of the national standard "Standard for
June 20,2006
Preface
1 General ....................................................................................................................................... 1
2 Terms ..........................................................................................................................................4
3 Synchronous Generator and Phase Modifier ...................... . ....................................................6
4 DC Machine ............................................................................................................................. 1 1
5 Intermediate-Frequency Generator ...........................................................................................13
6 AC Motor ................................................................................................................................. 14
7 Power Transfor~ner...................................................................................................................16
8 Reactor and Arc-Suppression Coil ..................... . . . .............................................................23
9 Instrument Transformer ........................................................................................................ 25
10 Oil Circuit Breaker .............................................................................................................. 30
11 Air and Magnetic Blow-out Circuit Breaker .................... . . . .........................................35
12 Vacuum Circuit Breaker ....................................................................................................... 37
13 Sulfur Hexafluoride Circuit Breaker ......................................................................................38
14 S~llfurHexafluoride Enclosed Switchgear ........................................................................... 40
15 Disconnecting and Load Switches and High-Voltage Fuse ................................................. 41
16 Bushing ................................................................................................................................. 42
17 Suspension and Post Insulators ................. .
.. ...................................................................44
18 Power Cable Lines ...................... ....... ...............................................................................45
19 Capacitor .................... .........................................................................................................48
20 Insulation Oil and SF6 Gas .................... . .................................................................... 49
21 Lightning Arrester ...................................................................................................................
52
22 Electrical Precipitator ........................................................................................................ 54
.
23 Secondary Circuit ........................... . .................................................................................. 56
24 Distribution Equipment and Feeder Circuits with Voltage not above I kV ................. ....... 57
25 Overhead Power Lines above I kV ......................................................................................... 58
26 Grounding Connection ....................................................................................................... 59
27 Low-Voltage Apparatus ....................................................................................................... 61
Appendix A Power-Frequency Voltage-Withstanding Test Voltage Standard on High-Voltage
Electric Equipment Insulation .................................................................................................. 62
Appendix B Conversion Coefficients of Insulation Resistance Converted into the Ones at
Operating Temperature about Stator's Winding of Generator ........................................................ 63
Appendix C Partial Discharge Test Methods of Transformer ...................................................... 64
AppendixD DC Leakage Current Reference Value of Oil-Immersed Power Transformer Winding
........................................................................................................................................................
66
AppendixE Measuring Metliods for Protection-Level Excitation Curve about Current
.
Transformer ............................................................................................................................. 67
Appendix F Test Methods and Requirements on Cross-interconnecting Systems of Power Cable
Lines ............................... .
..........................................................................................................72
Appendix 6 Table of Special Test Items ........................... ................................................... 74
Word Diction of the Standard ...................................................................................................... 76
1 General
1.0.1 This Standard has been worked out for tlie purpose of meeting demands of hand-over test
of electric equipment-electric equipment installation engineering and promoting tlie extension and
application on new technologies of Iiand-over test of electric equipment.
1.0.2 The standard applies to hand-over tests of electric equipment newly installed as 500 1<V
voltage grade and the below and qualified through tests according to national relevant standards of
routine test. The standard does not apply to electric equipment installed under coal mine or in
other places with explosive hazards.
1.0.3 Hand-over tests about the devices of relay protection, automation, telemechanics,
communication, measurement, and rectification and the mechanical part of electric equipment,
shall be carried out respectively according relevant standards or criteria.
1.0.4 AC voltage withstanding tests shall be done for electric equipment according to the
standard, but as to electric equipment with 110 kV voltage level and the above, tlie AC voltage
withstanding test rnay not be e~nployedin case of no provisions in clauses of the standard.
Upon AC voltage withstanding test, the duration after the increase of the voltage of test
standard shall be 1 min in case of no special instruction.
Voltage value of withstanding test is calculated according the multiples of rated voltage, the
one for generator and electric motor according to rated voltage of nameplate. The one for cable
lnay be calculated by methods stipulated in Chapter 18 of the standard.
The voltage value of AC withstanding test of electric equipment with non-standard voltage
level can be calculated by interpolation method according to proportions based on adjacent
voltage levels stipulated in the standard, if with no stipulations.
Upon insulation test, except the whole sets of equipment assembled by manufacturers. all
equipment connected may be separated for single test. Equipment with the same test standard can
be connected to be tested. For the convenience to the in-situ test, electric equipment at the same
voltage level with different test standards and routine test records can also be connected for tests,
if single test u4ll have difficulty. The test standard shall be the lowest standard among all
connected equipment.
Insulating tests of Oil-immersed transformer and reactor can be started after they are filled
with qualified oil and allowed to stand for a certain period of time to eliminate bubbles. The
standing time shall be implemented according to requirements of manufacturer. In case of no
regulations by manufacturer, the time must be over 72 h if the voltage level is 500 kV, over 4811 if
the voltage level is 220-330 kV and over 2411 if the voltage level is 1 1 0 kV and the below.
1.0.5 Upon the measurelnent and test about electric insulation, if only a few items cannot
satisfy provisions of the standard, comprehensive judgment shall be made based on the all-round
test records. Those which are judged that they can be operated can be put into operation.
1.0.6 If the rated voltage of electric equipment is different from the rated working voltage in
actual uses, the standards of test voltage shall be determined according to following provisions:
I Li'l~enthe insulation is enhanced on electric equipment writ11 higher rated voltage, it shall
be done according to test standards of rated voltage;
2 When electric equipment with higher voltage level meets the generality of products and
requirements on mechanical strength, it can be done according to test standards of rated working
voltage in actual uses of equipment;
3 When electric equipment with higher voltage level meets the requirements of areas at
high altitudes above sea levels
1.0.7 Under all test related to temperature and humidity, the temperature and humidity around
tested substances shall be measured at the same time. Insulating test shall be carried out in good
weather and under the conditions that the temperature around tested substances and instrument
may not be lower than 5" and the air relative humidity may not be higher than 80%. Test data
measured under the conditions of temperature and humidity mentioned above shall be analyzed
comprehensively to judge whether electric equipment can be put into operation or not.
Under test, attentions shall be attached to the influence by environmental temperature. As to
oil-immersed transformer, reactor and arc-suppression coil, the oil temperature at upper level of
tested substances shall be considered as testing temperature.
The range of normal temperature stipulated in the standard is 10-40 T.
1.0.8 Measurement on insulation resistance listed in the standard, the value of insulation
resistance of 60s shall be used; the ratio between values of 60s and 15s insulation resistances shall
be applied for the measurement on absorptance; polarization indexes shall be the ratio between
values of insulation resistances of 10 min and 1 min.
1.0.9 When insulating test is done for multiple-winding equipment, short-circuit grounding
shall be given to non-tested winding.
1.0.10 Under the measurement about insulation resistance, voltage levels in megohmmeter
shall be applied. In case of no special provisions in the standard, following provisions shall be
implemented:
1 For electric equipment or circuit below IOOV, megohmmeter of 250V 50MR and the
above;
2 For electric equipment or circuit from 100V to 500V, megohmmeter of 500V 100MR and
the above;
3 For electric equipment or circuit from 500V to 3000V, megohmmeter of 1000V 2000MR
and the above;
4 For electric equipment or circuit from 3000V to 10000V, megohmmeter of 2500V
10000MR and the above;
5 For electric equipment or circuit with 10000V and the above, megohmmeter of 2500V or
5000V 10000MR and the above;
6 For measurement on polarization indexes, the short-circuit current of megohmmeter shall
not be lower than 2 mA.
1.0.11 High-voltage test methods in the standard shall be in compliance with national current
standards "The First Part Measuring System-High-Voltage Test Technology" GBIT 16927.1,
"The Second Part Measuring System-High-Voltage Test Technology" GBIT 16927.2, and
"Guideline for Implementation of In-Situ Insulating Test" DLIT 474.1-5 and provisions of
relevant equipment standards.
1.0.12 Hand-over test on imported equipment shall be executed based on standards stipulated
in contract. However, under the signing of contract of imported equipment, attention shall be
attached to that the test standards of the same test items shall not be lower than the provisions of
the standard.
1.0.13 For test eq~~iprnent with niucli technical difficulty and special demands, test items.
whicl shall be done by units with corresponding qualifications and test capabilities, are listed as
special test items. Special test items are seen in appendix G.
2 Terms
3.0.1 Test items of synchronous generator and phase modifier with the capacity as 6000 kW
and the above shall include following contents:
1 Measurement on insulation resistance and the absorptance or polarization index of
stator's winding;
2 Measurement on direct-current (DC) resistance of stator's winding;
3 DC voltage-withstanding test and leakage-current measurement on stator's winding;
4 AC voltage-withstanding tests on stator are winding;
5 Measurement on insulation resistance of rotator's winding;
6 Measurement on DC resistance on rotator's winding;
7 AC voltage-withstanding test on rotator's winding;
8 Measurement on excitation circuit of generator or exciter together with the insulation
resistance of the connected equipment, not including the rotators of generator and the armature of
exciter;
9 AC voltage-withstanding test on excitation circuit of generator or exciter together with
the connected equipment;
10 Measurement on insulation bearing of generator and exciter and the insulation resistance
of feed-water seat of rotator;
11 Inspection on embedded thermometer;
12 Measurement on DC resistance of excitation cut-off and auto-synchronization resistors
13 Measurement on AC impedance and power losses of rotator's winding (brushless exciter
units may not be measured with no measuring conditions);
14 Measurement and record on characteristic curve of three-phase short circuit;
15 Measurement and record on unloaded characteristic curve;
16 Measurement on time constant of excitation and the times of rotor over-voltage upon the
open circuit of generator's stator;
17 Measurement on residual voltage of stator after the breaking brake of automatic
excitation cut-off device;
18 Measurement on phase sequence;
19 Measurement on shaft voltage;
20 Natural frequency test on stator's winding end and its modal analysis;
21 Measurement about DC voltage applied wire-covering insulation of stator's winding end.
Note: 1 As to all synchronous generators with 1kV voltage and the below level, whatever the capacity is,
test shall be launched according to Terms 1, 2, 4, 5, 6: 7, 8, 9, 11, 12, 13, 18, and 19 of the Clause;
2 If only the short-time operation is allowed for synchronous phase modifier of non-start motor the
start motor of synchronous phase modifier, tests in Terms 14 and 15 may not be carried out.
3.0.2 Measurement on insulation resistance and absorptance or polarization index of stator's
winding shall co~nplywith following provisions:
1 Unbalance coefficient of insulation resistance of each phase shall not be larger than 2;
2 Absorptance shall not be lower than 1.3 for insulation of asphalt immersed gum and
drying mica, no less than 1.6 for insulation of epoxy mica. For machine units with the capacity as
200 M W and the above, the polarization shall be measured and no less than 2.0.
Note: 1 Before the AC voltage-withstandi~~g
test. insulation of machine \\#inding shall satisfy requirements
of this Clause:
2 Measurement on i~lsulationresistance of internal-water-cooling generator shall be started under the
condition that the influence ol'the residual water is eliminated;
3 For electric machine where the dead grounding of catchments pipe is. the measurement shall be
done under circumstances o f no water; for electric machine where grounding of catchments pipe is not dead. the
insulation resistances of windilig and catchments pipe shall be measured respectivel),. Upon the former
measurement, the water influence shall be eliminated b) screen methods. The nieasuring results shall comply with
provisions o f man~~facturers.
4 For electric machine passing AC voltage-withstanding tests, when its insulation resistance after the
conversion into operating temperature (electric machine of epoxy mica insulation under the normal temperature) is
not lower than the ratecl voltage IMRIkV, it ma), not e operated through being dried. However, before the
operation, the end cover shall not be opened to start the internal working.
3.0.3 Measurement on DC resistance of stator's winding shall colnply with following
provisions:
1 DC resistance shall be measured under the cold state. Under the measurement, the
temperature difference between winding surface and the surrounding air shall lie within the range of i3"C ;
2 For D C resistance of each phase or each branch, after the deviation rising from
differences between lengths of lead wires is calibrated, the rnutual difference shall not b e lower
than 2% of its ~ninimi~rn value; Through colnparison between the value and the routine measured
one, which has been converted into the one at the same temperature, its relative changes shall not
be larger than 2%.
3.0.4 DC voltage-withstanding test and leakage current measurement about stator's winding
shall cornply with following provisions:
1 Test voltage is three times of the rated voltage of electric machine.
2 Test voltage is increased at stages according to half rated voltage at each level, staying for
1 min at each stage with leakage current recorded; under the stipulated test voltage, leakage
currents shall colnply with following provisions:
1) Differences between leakage currents of each phase shall not be larger than 100% of the
inaxilnuln value. If the leakage current is below 20pA, values of differences between each phase
may not be considered when the co~nprehensivejudgment is good based on the results of DC
voltage-withstanding test and leakage current measurement;
2) Leakage current shall not be increased with the time extension.
In case of no colnpliance with one of the provisions of 1) and 2), reasons shall be found out
for elimination.
3) If leakage current is remarkably increased not in proportion, tilnely analysisshall be given.
3 Hydrogen cooling generator must be tested before the filling or after the exhaustion of
hydrogen with hydrogen content below 3%. Test is forbidden during the hydrogen replacement.
4 Upon internal-cooling-water test, low-voltage screen methods inay be applied; for
electric machine where grounding of the catchments pipe is dead, test ofthis itern may not be done at site.
3.0.5 Voltage applied for AC voltage-withstanding test of stator's winding shall cornply with
Table 3.0.5. Insulation AC voltage-withstanding test during technical process of stator's winding
of in-situ assernbled hydrogenerator shall be worked out according to national current standard
"Specification Installation of Hydraulic Turbine Generator Units" GB/T 8564.
Internal-cooling-water generator is tested under the circumstance of water availability and the
water quality shall be qualified; hydrogen-cooling generator must be tested before the filling or
exhaustion of hydrogen with the hydrogen content below 3% and the test is forbidden during the
hydrogen replacement. AC voltage-withstanding test on generator of large capacity can be
replaced by the one of resonant voitage withstanding.
Table 3.0.5 Voltage about AC voltage-withstanding test of stator's winding
Capacity (kW) Rated voltage (V) Test voltage (V)
I Below 10000 1 Above 36 1 (l000+2L',,)x0.8 1
10000 and the above Below 24000 (1000+21i,,)xO.8
10000 and the above 24000 and the above Negotiation with manufacturer
Note: b',, is the rated voitage of generator.
3.0.6 Measurement on insulation resistance of rotator's winding shall comply with following
provisions:
1 Value of insulation resistance of rotator's winding may not be lower than 0.5MR;
2 For internal-cooling-water rotator's winding, megohmmeter of 500V and the below is
applied or other instruments are used for measurement. The value of insulation resistance shall not
be lower than 5000R;
3 When insulation resistance of stator's winding of generator has met the requirements on
start up and the value of insulation resistance of rotator's winding is not lower than 2000R,
operation can be allowed;
4 Insulation resistance of rotator's winding is measured before and after the overspeed test
upon the rated speed of generator;
5 Under measurement on insulation resistance, the voltage level in applied megohmmeter:
when rated voltage of rotator's winding is more than 200V, the megohmmeter of 2500V is used; if
the rated voltage is 200V and the below, the one of 1000V is used.
3.0.7 Measurement on DC resistance of rotator's winding shall comply with following
provisions:
1 It shall be done under cold state. Under measurement, the temperature difference between
winding surface and the surrounding air shall lie within the range of 13". When the measured
value is compared with the routine one, which has been converted into the one at the same
temperature, its difference shall not exceed 2%;
2 For salient-pole rotator's winding, all magnetic-pole windings shall be measured; if the
deviation exceeds the stipulations, connecting points between each magnetic-pole winding shall be
measured.
3.0.8 AC voltage-withstanding test of rotator's winding shall comply with following
provisions:
1 For salient-pole rotator's winding with the arrival of the whole, test voltage shall be 7.5
times of rated voltage and n o less than 1200V.
2 For salient-pole rotator assembled at work site, the single magnetic-pole
voltage-withstanding test shall be done according to provisions of manufacturer. AC
voltage-withstanding test after assembling shall comply with following provisions:
1) If rated excitation voltage is 500V and the below, it shall be 10 times of rated excitation
voltage and shall not be lower than 1500V;
2 ) If rated excitation voltage is 5OOV and the below, it shall be 2 times of rated excitation
voltage plus 4000V.
3 AC voltage-withstanding test may not be done for non-salient-polar rotator's winding. It
can be replaced by measurement of 2500V megohinmeter on insulation resistance.
3.0.9 Value of insulation resistance about measurement on excitation circuits of generator and
exciter and the connected equipment shall not be lower than 0.5M.Q. In case of electronic parts
and components in the c i r c ~ ~ iupon
t , test plug-in parts shall be pulled out or its two ends are in
short circuit.
Note: The measurement on insulation resistallces of generator's rotator. antl exciter's armature are is not
illcluded.
3.0.10 For AC voltage-withstanding test on excitation circuits of generator and exciter together
with the connected equipment, the test voltage shall be lOOOV or it is replaced by the
measurement of 2500 V megohmmeter on insulation resistance. Test voltage about static silicon
controlled excitation of hydrogenerator shall be in accordance with Term 2 of Clause 3.0.8 in the
standard; In case of electronic parts and components in circuits, upon test plug-in parts shall be
pulled out or its two ends are in short circuit.
Note: AC voltage-withstanding test on generator's rotator and exciter's armature are is not included.
3.0.11 Measurement on insulation bearing of generator and exciter and insulation resistance of
feed-water seat of rotator shall comply with following provisions:
1 After the oil pipe is installed, 1000 V megohmmeter is applied for the measurement and
the value insulation resistance shall not be lower than 0.5 MQ.
2 For hydrogen-cooling generator, insulation resistances of both internal and external oil
deflectors shall be measured. The value shall satisfy the provisions of manufacturer.
3.0.12 Inspection on embedded thermodetector shall meet following provisions:
1 Megohlnlneter of 250V is applied to measure whether the insulation resistance of
embedded thermodetector is sound or not;
2 Indicated value of thermodetector, which shall be checked, shall be of no abnormality.
3.0.13 Measurement on DC resistance of excitation cut-off and auto-synchronous resistors shall
be compared with the value of nameplates. Its difference sl~allnot be over 10%.
3.0.14 Measurement on AC impedance and power losses shall comply with following
provisions:
1 Measurement shall be respectively made both inside and outside bores of stator under the
static states and before and after the overspeed test;
2 For salient-pole electric machine, ~neasurernent can be done on each magnetic-pole
winding outside the bore. Measured values shall be of no obvious differences under mutual
comparison;
3 Upon test, peak value of applied voltage shall not exceed the value of rated excitation
voltage.
Note: Brushless exciter unit ma); not be measured if there are no conditions of measurement.
3.0.15 Measurement on characteristic curve of three-phase short circuit shall be in colnpliance
wit11 following provisions:
1 Measured value, compared with the routine test value of products, sllall lie within the
range of measurement deviation.
2 For transformer unit of generator, if there is routine test report of manufacturer on
short-circuit characteristics of generator itself, short-circuit characteristics of transformer unit of
generator can only be entered. Its short-circuit points shall be set on the high-voltage side of
transformer.
3.0.16 Measurement on unloaded characteristic curve shall meet following provisions:
1 The measured value, which is compared with the routine test one, shall lie within the
range of measurement deviation;
2 The highest value of test voltage at rated speed shall be 120% of stator's rated voltage for
steam turbo-generator and phase modifier, 130% for hydrogenerator, but all shall not exceed the
rated excitation current.
3 In case of turn-to-turn insulation for generator, turn-to-turn voltage-withstanding test
shall be done and lasted for 51nin at 130% of stator's rated voltage (no greater than the highest
voltage of stator);
4 For transformer unit of generator, when there is routine test report of manufacturer on
unloaded characteristics and turn-to-turn voltage withstanding about generator itself, generator
may not be dismantled from machine units to make the unloaded characteristics, but only make
the unloaded characteristics of the whole unit of generator's transformer unit with the voltage
increased to 105% of rated voltage.
3.0.17 At the unloaded rated voltage about generator, time constants about excitation cut-off of
generator's stator on open circuit are logged. For transformer unit of generator, it can be done at
the same time together with unloaded transformer.
3.0.18 After breaking brake of automatic excitation cut-off device at the unloaded rated voltage
of generator, residual voltage of stators is measured.
3.0.19 Measurement on phase sequence of generator must be consistent with the phase
sequence of power grid.
3.0.20 Measurement on shaft voltage shall be in accordance with following provisions:
1 It is made respectively at the unloaded rated voltage and after addition of loads;
2 When oil film of bearing of steam turbo-generator is in short circuit, the voltage value
between bearing and engine stand shall be close to the one on two end axles of rotators;
3 Voltage of shaft stand shall be measured for hydrogenerator.
3.0.21 Natural frequency test on stator's winding end and its modal analysis shall meet
following provisions:
1 It is employed for steam turbo-generator with 200MW and the above;
2 Natural frequency and mode of vibration about stator's winding ends under cold state of
generator: it is unqualified in case of elliptic mode of vibration with the natural frequency ranging
from 94 to 1 15Hz;
3 When manufacturer has worked out the test with the routine test report, test may not be
launched.
3.0.22 Measurement on DC voltage applied for in-situ cover insulation at stator's winding ends
shall satisfy following provisions:
1 For those of which the lead wires at ends of generator are assembled at site, DC voltage
shall be applied for measurement after insulation wrapping materials are dried;
2 Applied DC voltage on stator's winding is the rated voltage U,, of generator;
3 The measured surface DC electric potential shall not be larger than the stipulated value of
manufacturer.
4 DC Machine
Reversible 1.5Uk+750
Irreversible 3.0uk+750
Note: U L is the voltage measured in case of open circuit of rotator's winding, when rotator is static and rated
voltage is applied on rotator's winding
6.0.7 AC voltage-withstanding test voltage about rotator's winding of synchronous motor is 7.5
times of rated excitation voltage and shall be no less than 1200V, but no higher than 75% of the
routine-test value.
6.0.8 For insulation resistances of variable, starting, and excitation-cut-off resistors measured
together with circuit, the value shall not be lower than 0.5 MQ.
6.0.9 For value of measured DC resistance of variable, starting, and excitation-cut-off resistors
compared with the routine-test value, the difference shall not be over 10%; during adjustment, the
contact shall be sound with no open circuit. Changes on resistance values shall be regular.
6.0.10 As to measurement on insulation resistance of motor's bearing, in case of connection of
oil-pipe circuit, lOOOV megohinmeter shall be applied for measurement after installation of oil
pipe. The value of insulation resistance shall not be lower than 0.5 MR.
6.0.11 Inspection is given on polarity of stator's winding and its connection shall be correct.
For those which are not lead from neutral point, polarity may not be inspected.
6.0.12 Operating time for inspection on unloaded running of motor is 2h with records on
unloaded currents of motor. When the connection between motor and its mechanical part is not
torn easily, it can be connected together for inspection and test about i~nloadedrunning.
7 Power Transformer
Note: 1 K i n the table is the absolute value ot'actually-observed teniperature nlinus 20°C.
2 The temperature measurement is based on oil temperature at upper level.
When the observed temperature difference about insulation resistances are not the values
listed in the table, its conversion coefficient A can be determined by linear interpolation and can
also be calculated according to the following formula:
Insulation resistance calibrated at 20'C .can be calculated according to the following formula:
When the actually-observed temperature is above 20°C :
R,, = R, / A (7.0.9-3)
3 If transformer is of the voltage not below 35 kV and capacity not below 4000kV.A,
absorptance shall be measured. Comparison between absorptance and routine test value shall be of
no remarkable differences, no less than 1.3 at normal temperature; If R60s is larger than 3000 M R ,
the absorptance may not be taken into account of examination.
4 If transformer is of the voltage not below 220 kV and capacity not below 120MV.A,
5000V megohmmeter may be applied to measure polarity index. Comparison between measured
value and routine-test one sl~allbe of no remarkable differences, no less than 1.3 at normal
temperature; If R60s is larger than 10000 MR, the polarity index may not be taken into account of
examination.
7.0.10 Measurement on loss tangent tan 6 of winding together with bushing shall meet
following provisions:
1 If transfor~neris of the voltage not below 35 kV and capacity not below 8000 kV.A, loss
tangent tan8 shall be measured;
2 The tan n' of measured winding shall not be larger than 130% of routine-test value;
3 If temperature under measurement is not consistent with the routine-test temperature, the
value can be converted into the one at the same temperature for comparison acco1dingtoTable7.0.10.
Table 7.0.10 Temperature conversion coefficient of loss tangent tan a(%)
Temperature I; 5 10 15 20 25 30 35 40 45 50
Conversion coefficient A 1.15 1.3 1.5 1.7 1.9 2.2 2.5 2.9 3.3 3.7
Note: I K in the table is the absolute value of actually-observed temperature minus 20°C.
2 The temperature measurement is based on oil temperature at upper level.
3 If larger temperature conversion is made and test results exceed stipulations of Term 2 in this Clause,
comprehensive analysis and judgment shall be prepared
When the temperature difference under measurement are not the values listed in the table, its
conversion coefficient A can be determined by linear interpolation and can also be calculated
according to the following formula:
Loss tangent calibrated at 20°C .can be calculated according to the following formula:
When the observed temperature is above 20°C :
7.0.11 Measurement on DC leakage current of winding together with bushing shall meet
following provisions:
1 If transformer is of the voltage not below 35 kV and capacity not below 8000kV.A, DC
leakage currents shall be measured;
2 The standard of test voltage shall comply with Table 7.0.1 1. When applied test voltage
lasts 1 min, leakage current is read at the end of high voltage. The value of leakage current may
not exceed stipulations in Appendix D of the standard.
Table 7.0.11 DC leakage test voltage standard of oil-immersed power transformer
I Rated voltage of winding (kV) I 6-10 20-3 5 63-330 500
DC test voltage (kV) 10 20 40 60
Note: I If the rated voltage o f winding is 13.8 kV and 15.75kV, it is based on 10 kV standard; if 18 kV, 20
kV standard.
2 Non-uniform insulated transformer shall still be based on standards ofvoltage level of winding to be tested.
7.0.12 Deformation test of transformer winding shall meet following provisions:
1 For transformer of voltage level not above 35 kV, short-circuit impedance of low voltage
may be applied;
2 For transformer of voltage level not below 66 kV, frequency-response method may be
applied to measure characteristic graph of winding.
7.0.13 AC voltage-withstanding test on winding together with bushing shall comply wit11
following provisions:
1 As to transformer with capacity below 8000kV.A and rated voltage of winding below 110
more than
kV, AC voltage-withstanding test shall be made for wire terminal test according to Table 7.0.13-1.
2 As to transformer with capacity not below 8000kV.A and rated voltage of winding not
belohi 110 kV, in case of test equipment, test voltage standard in Table 7.0.13-1 can be taken to
la~lnchAC voltage-withstanding test on wire terminals.
3 As transformer with rated voltage of winding not below 1 1 0 kV, AC voltage-withstanding
test shall be i~npleinentedon its neutral point. Standard of test withstand voltage is 80% of routine
test voltage value (seen in table 7.0.13-2)
Table 7.0.13-1 AC voltage-withstanding test standard of power transformerandrpactor@V)
AC \vithstand voltage
Highest voltage of
System nominal \;oltage Oil-immersed po~ver Dr!' power transformer
equipment
transformer ant1 reactor and reactor
<I 61.1 - 2.5
3 3.6 14 8.5
6 7.2 20 17
170
10 12 28 24
15 17.5 36 32
20 24 44 43
150
35 40.5 68 60
66 72.5 112 -
110 126 160 -
235
Note: 1 In the table mentioned above, test voltage of transformer is prepared based on routine-test voltage
multiplied by 0.8. which is stipulated in national current standard "Power Transformer Part 3: Insulation Level and
Insulation Test and External Insulation Air Gap" GB 1094.3.
2 Routine-test voltage of dry transformer is prepared based on routine-test voltage multiplied by 0.8,
which is stipulated in national current standard "Dry Power Transformer" GB 6450
Table 7.0.13-2 AC voltage-withstanding test voltage standard about neutral point of
power transformer with rated voltage not below 110 kV
System nominal Highest voltage Grounding means of neutral Routine AC Hand-over AC
voltage of equipment points withstand voltage \vithstand voltage
110 126 Not direct grounding 95 76
direct grounding 85 68
220 252
Not direct grou~lding 200 160
direct grounding 85 68
330 363
Not direct grounding 230 184
Direct grounding 85 68
I I
200 550 Grounding through small
140 112
impedance
4 Methods of external construction frequency voltage test can be applied for AC
voltage-withstanding test. Method of induced voltage test can also be used.
Wave form of test voltage shall be close to sine as possible. Test voltage is the peak value of
Voltage frequency of externally-applied AC voltage test shall be 45-65 Hz with the time
about withstand of full voltage as 60s.
Upon induced voltage test, in order to prevent the saturation of iron core and the overlarge
excitation current, the frequency of test voltage shall be appropriately larger than rated frequency.
Except additional provisions, when frequency of test voltage is equivalent to or smaller than twice
of rated frequency, test time under full voltage is 60s; if the frequency of test voltage is larger than
twice of rated frequency, test time under full voltage is:
Rated frequency
120 x (s), but no less than 15s
Testf requency
7.0.14 Long AC induced voltage test (ACLD) with partial discharge measurement about
winding together with bushing: for voltage level not below 220 kV, under new installation, in-situ
partial discharge test must be carried out. For transformer with voltage level as 110 kV, in case of
suspicion on insulation, partial discharge test shall be implemented.
Methods of both test and judgment about partial discharge are based on relevant provisions in
national current standard "Power Transformer Part 3: Insulation Level and Insulation Test and
External Insulation Air Gap" GB 1094.3 (please see appendix C).
7.0.15 Impact close-brake tests on transformer at rated voltage shall be implemented five times.
The interval of each time may be 5 min and there shall be no abnormal occurrences: impact on
closing brake may be done on the high-voltage side of transformer; under test about power system
with neutral points grounded, neutral points of transformer must be grounded; for transformer with
no breaker points of operation among transformer unit of generators, impact close-brake may not
be carried out. Dry transformers with no current differential protection may be impacted three
times.
7.0.16 Inspected are the phase positions of transformer, which must be consistent with the ones
of power grid.
7.0.17 Noise of transformers with voltage level as 500 kV shall be measured at the rated
voltage and frequency. Noise value shall not be larger than 80 dB (A). Its measuring methods and
requirements shall be based on national current standard "Determination of Sound Levels about
Transformer and Reactor" GBIT 7328.
8 Reactor and Arc-Suppression Coil
8.0.1 Test items of reactor and arc-suppression coil shall include followjng contents:
1 Measurement on DC resistance of winding togethel. witli bushing;
2 Measurement on insulation resistance, absorptance or polarity index about winding
together with bushing;
3 Measurement on loss tangent tan 6 of winding together with bushing;
4 Measurelnent on DC discharge current about winding together with bushing;
5 AC voltage-withstanding test on winding together with bushing;
6 Measurement on insulation resistances of all fastening parts and components insulated
from iron core;
7 Test on insulation oil;
8 Test on non-pure porcelain bushing;
9 Impact close-brake test at rated voltage;
10 Noise measurement;
11 Measurement on vibration of box shell;
12 Measurement on temperature of surface of box shell.
Note: I Test items of dry reactor can be in accordance with Terms 1. 2. 5. and 9 of this Clause:
2 Test items of arc-suppression coil can be in compliance with Terms 1, 2. 5, and 6 of this Clause; for
oil-immersed arc-suppression coil with voltage not below 35 kV, Terms 3. 4 , 7 and 8 of this Clause shall be added;
3 Test items o f oil-immersed reactor can be according to Terms 1, 2, 5, 6. 7, and 9 of this Clause: for
reactor with voltage not below 35 kV, Terms 3; 4; 8; 10, 11 and 12 shall be added.
8.0.2 Measurement on DC resistance of winding together with bushing shall satisfy following
provisions:
1 Measurement shall be made on all positions of each tap;
2 Change rules about actually-measured and routine values shall be consistent;
3 Mutual differences between DC resistances of three-phase reactor winding shall not be
larger than 2% of average among three phases;
4 For DC resistance of reactor and arc-suppression coil compared with routine value at the
same temperature, relative changes shall not be larger than2%.
8.0.3 Measurelnent on insulation resistance, absorptance or polarity index about winding
together with bushing shall colnply with Clause 7.0.9 of the standard.
8.0.4 Measurement on loss tangent tan 6 of winding together with bushing shall cornply with
Clause 7.0.10 of the standard.
8.0.5 Measurelnent on DC discharge current about winding together with bushing shall satisfy
Clause 7.0.11 of the standard.
8.0.6 AC voltage-~iitlistanding test of winding together witli bushing shall colnply with
following provisions:
1 AC voltage-withstanding test shall be launched on all arc-suppression coils, dry or
oil-immersed reactors with rated voltage below 110 kV. Test voltage shall comply with Table
7.0.13 in the standard;
2 Voltage standard of voltage-withstanding test for non-uniform insulation sliall be in
accordance with voltage levels at grounding end or the insulation of its end.
8.0.7 Measurement on insulation resistances of all fastening parts and components insulated
from iron core shall co~nplywith Clause 7.0.6 in the standard.
8.0.8 Test on insulation oil shall meet Clauses 20.0.1 and 20.0.2 in the standard.
8.0.9 Test on non-pure porcelain bushing shall satisfy stipulations in Chapter 16 of the
standard.
8.0.10 Under rated voltage, impact close-brake tests on shunt inductor of substions and lines
together with lines shall be made five times with interval of each time as 5 min. There shall be no
abnor~naloccurrences.
8.0.11 Measurement on noise shall colnply with Clause 7.0.17 in the standard.
8.0.12 For reactor with voltage level as 500 kV, the measured double peak values about
amplitude of vibration of box shell under rated running conditions shall not be larger than 100p1n.
8.0.13 For reactor with voltage level as 330-500 kV, temperature on the surface of shell box
shall be measured. Temperature rise shall not be larger than 65°C.
9 Instrument Transformer
iligli-voltage rnetliod can be applied for test ilnplernented within the range (0.5 - I)U,,,6 . The
change about tan 6 sllall not be larger than 0.2%, change about capacitance no larger than 0.5%;
2 Measuring voltage about tan 6 of end screen is 2 kV.
S o t ? : This clause mainly applies to oil-immersed transformer. not to structural transformers of SF6 gas and
epoxy resin insulation. It can be referred for dry transfor~nersof pouring silicon grease.
Table 9.0.3 Tan 6 limit value ('/u)
Oil-immersed current
1 2.5 1 0.8 1 0.6
Current transformer
1.2um/ J5 50 20
1.2U1,, 100 50
Voltage
Full-insulation structures
transformer
35 kV
1.2U1,,1 J5 50 20
Half-insulation structures
1. 2 q n/ 45 50 20
(direct grounding for one
end of primary winding 1.2Um/(if necessary) 100 50
9.0.5 AC voltage-withstanding test on instrument transformers shall meet following provisions:
1 It shall be in accordance with 80% of the routine-test voltage;
2 As to electromagnetic voltage transformer, if the magnetic density of iron core is higher,
induced voltage-withstanding test may be worked out according to following provisions:
1) Induced voltage-withstanding test voltage shall be 80% of the routine-test one.
2) Frequency of test power source and time of test voltage are iinplemented with reference
to Term 4 of Clause 7.0.13 in the standard.
3) Before and after induced voltage-withstanding test, unloaded current measurement at
primary rated voltage shall be done once respectively. Comparison between measured values shall
be of no remarkable differences;
4) For oil-immersed transformer with voltage not b e l o ~ 66
l kV, chromatograpliic analysis of
primary insulation oil shall be done once respectively before and after induced
voltage-withstanding test. Comparison between measured values shall be of no remarkable
differences;
5) On induced voltage-withstanding test, voltage value shall be measured at the
high-voltage end.
6) Under induced voltage-withstanding test about intermediate voltage transformer of
capacitor-type voltage transformer, differential-pressure capacitance shall be disassembled. If due
to reasons of product structures there are no conditions on site for disassembling, the induced
voltage-withstanding test may not be done.
3 ,4s to SF6 gas-insulation transformer with voltage level above 220 kV (particularly
instrument transformer with voltage level as 500 kV), the AC voltage-withstanding test may be
started after installation is completed;
4 Voltage standards of power-frequency voltage-withstanding tests between secondary
windings and of the secondary winding to shell shall be 2 kV;
5 Voltage standards of power-frequency voltage-withstanding tests on end screen of current
transformer with voltage level not below 110 kV and grounding terminal (N) of voltage
transformer to the ground shall be 3 kV.
9.0.6 For test on properties of insulation medium, in case of suspicion on insulation properties
of instrument transformers, the properties of insulation medium with satisfaction on following
provisions:
1 Properties of insulation oil shall meet requirements in Tables 20.0.1 and 20.0.2 of the
standard;
2 Properties of SF6 gas shall meet following requirements: Samples are drawn after SFGgas
has been filled for 2411. Water content in SFGgas shall not be larger than 250pLJL (volume fraction
at 20°C).
3 Chro~natograpl~ic analysis shall be given on gas dissolved in oil for oil-immersed
transformer with voltage level above 66 kV. Constituent content of gas dissolved in oil (pL/L)
may not be more than any one value of the following: Total hydrocarbon: 10, H2:50 and C2H2:0.
9.0.7 Measurement on DC resistance of winding shall comply with following provisions:
1 Voltage transforlners: Measured value of DC resistance of primary winding is compared
with the routine-test value converted into the one at the same temperature, and the difference may
not be larger than 10%. Measured value of DC resistance of secondary winding is compascd u it11
the routine-test value converted into the one at the same temperature, and the difference may not
be larger than 15%.
2 Current transformers: the difference between the average value and DC resistances of
primary and secondary windings of current transformers in the same type, specification and batch
number may not be larger than 10%. In case of suspicion, applied measuring currents shall be
increased and the measuring current (DC value) may not exceed 50% of rated current (root-mean
square value).
9.0.8 Inspection is given on connecting-wire groups and polarity of instrument transformers,
which must meet design requirements and shall be consistent with nameplates and signs.
9.0.9 Measurement on deviation of instrument transformers shall meet following provisions:
1 Deviation measurement must be carried out on instrument transformers (including
current, voltage, and combined transformers) used for gateway metering. The organs (laboratories)
for deviation testing must be legal metering verification institutions authorized by state;
2 Deviation measurement may be implemented on instrument transformers with
non-gateway metering and the voltage level not below 35 kV;
3 For instrurnellt transformers with non-gateway metering and the voltage level below 35
kV, inspection shall be made on changes of instrument transformers, which shall be consistent
with the value of nameplate of manufacturer. For multi-tap transformer, inspection can only be
given on transformation ratio of used taps;
4 Transformation-ratio inspections shall be given for windings used for non-metering;
9.0.10 If the relay protection sets requirements on excitation characteristics of current
transformer, the test about excitation characteristic curve shall be implemented. When the current
transformer is multi-tapping, the taps or the largest tap can be used for measurement. After
measurement, the verification is made on whether product requirements are satisfied or not, with
verifying methods seen in Appendix E.
9.0.11 Measurement on excitation curve of electromagnetic voltage transformer shall comply
with following requirements:
1 All meters applied for measurement on excitation curve are the ones of root-mean square
values. If there is larger deviation (>30%) between measuring result and the routine-test and
type-test reports, checked shall be whether the varieties of used meters are correct or not;
2 Under general circumstances, measuring points of excitation curve are 20%, 50%, 80%,
loo%, and 120%. For voltage transformers with neutral points directly grounded (grounded at N
end), the highest measuring point of voltage transformers with voltage level not above 35 kV is
190%; the one of voltage transformers with voltage level not below 66 kV is 150%;
3 For measuring point of rated voltage (loo%), excitation current may not be larger than
30% of measured values in its routine-test and type-test reports. Excitation current at this point for
voltage transformers in the same batch, type and specifications may not be of difference about
30%.
9.0.12 Testing on capacitor-type voltage transformer (CVT) shall satisfy following provisions:
1 Measuring results about capacitance and loss tangent tan 6 of capacitor-voltage divider:
when its changes exceed -5% or 10% in case of comparison between capacitance and routine
value, attentions shall be arisen and tan 6 shall not be larger than 0.5%; if condition permits, when
the measured single-section capacitor lies within the range from 10 kV to rated voltage, it will be
judged as unqualified if the variation about capacitance is larger t11ar-i 1%.
2 If CVT electromagnetic units cannot lead out intermediate voltage wire because of
structural reasons. deviation tests i n ~ ~ be
s t implemented. In case of suspicion about insulation of
capacitor-voltage divider, electromagnetic unit shall be opened to lead out intermediate voltage
wire for ineasiireinent on capacitance and loss tangent tan 6 at rated voltage.
3 CVT deviation test shall be done on bracket (pillar).
4 If structures of electromagnetic unit permit. inspections on electromagnetic unit include
measurement on excitation curve of intermediate transformer. measurement on inductive reactance
of compensating reactor, and property inspection on damper and ainplitude limiter. AC
voltage-withstanding test is referred to electromagnetic voltage transformer with applied voltage
implemented according to 80% of routine test.
9.0.13 Inspection on sealing properties shall coinply with following provisions:
1 The appearance of oil-immersed transformer shall be of no visible oil stains:
2 There shall be no leakage points for q~ialitativeleak detection on SF6 gas insulated
transformer. In case of suspicion, qualitative leak detection will be made. The a n n ~ ~ leak
a l rate
shall be stnaller than 1 %.
9.0.14 Measurement on insulation resistances of iron core clainping bolts shall co~nplywith
following provisions:
1 Under inspection on the body, measured shall be exposed iron-core clamping bolts or the
ones which can be contacted;
2 Megohmmeter of 2500V is applied with test time as 1 min. There shall be no flashover
and puncture;
3 If one end of core-punch bots is connected to iron core, connecting pieces shall be
disconnected under measurement. For those which cannot be disconnected, measurement may not
be prepared.
10 Oil Circuit Breaker
10.0.1 Test items of oil circuit breakers shall include following contents:
1 Measurement on insulation resistance;
2 Measurement on loss tangent tan 6 of bulk-oil circuit breaker with voltage as 35 kV;
3 Measurement on DC leakage current of oil-minimum circuit breaker;
4 AC voltage-withstanding test;
5 Measurement on resistance of galvanic circles at each phase;
6 Measurement on the time of closing and breaking brake about oil circuit breaker;
7 Measurement on the speed of closing and breaking brake about oil circuit breaker;
8 Measurement on the synchroneity of closing and breaking brake of main contacts about
oil circuit breaker;
9 Measurement on operating time and resistance value of close-brake resistance about oil
circuit breaker;
10 Measurement on insulation and DC resistances of both coils of the closing and breaking
brake and the close-brake contacter;
11 Test on operating mechanism of oil circuit breaker;
12 Test on average-voltage capacitor of oil circuit breaker;
13 Test on insulation test;
14 Inspection on pressure gage and pressure-actuated valves.
10.0.2 Measurement on value of insulation resistances shall meet following provisions:
1 Value of the entire insulation resistance shall be measured with reference to stipulations
of manufacturer.
2 Value of insulation resistance about insulated poles shall be no less than the one
stipulated in Table 10.0.2.
Table 10.0.2 Standard of insulation resistance of insulated pole
Rated voltage (kV) 3-5 20-35 63-220 330-500
Value of insulation resistance (MR) 1200 3000 6000 10000
10.0.3 The loss tangent tan 6 of bulk-oil circuit breaker with voltage as 35 kV shall be
measured according to following provisions:
1 Tan 6 measured at 20C, shall not be larger than the value of the tan 6 of corresponding
bushing in Table 16.0.3 of the standard plus 2, for DW 2 and DW8 oil circuit breaker; no greater
than the value of the one plus 3, for DWl oil circuit breaker;
2 Tan 6 of each bushing shall be measured at the close-brake state. If the measured value
exceeds the standard, the decomposition test shall be started after oil tank is unloaded, at the
moment, the measured tan 6 (%) of bushing shall be consistent with Table 16.0.3.
10.0.4 Test voltage of DC leakage current about the post porcelain through insulator of
oil-minimum circuit breaker above 35 kV together with insulated pole and each fracture of arcing
chamber shall be 40 kV, with value of leakage current read on high-voltage side for 1 min. The
measured leakage current shall not be higher than 10pA; for those not below 220 kV, the leakage
current may not be larger than 5pA.
10.0.5 AC voltage-withstanding test of oil circuit breaker shall be done respectively under
breaking and close-brake states. Test voltage shall be done according to Table 10.0.5.
Table 10.0.5 Standard of AC voltage-withstanding test on circuit breaker
The highest Peak value of power-frequency withstand voltage (kV) for 1 min
Rated voltage
work voltage Fracture of Separated
(kV) To the ground Time
(kv) circuit breaker fracture
3 3.6 25 25 25 27
6 7.2 32 32 32 36
10 12 42 42 42 49
35 40.5 95 95 95 118
66 72.5 I55 I55 155 197
200 200 200 223
110 126
230 230 230 265
360 3 60 360 4 15
220 252
395 395 395 460
460 460 520 520
330 363
5 10 510 580 5 80
630 630 790 790
500 550 680 680 790 790
740 740 790 790
Note: 1 Data in the table are introduced from "Common Specifications for HV Switchgear. Enquiries and
Orders" DLIT 593.
2 In case of no special stipulations for equipment. used is the test voltage at the highest level.
10.0.6 Measurement on resistances of galvanic circuits at each phase shall meet following
stipulations:
1 Measured by voltage drop method of DC no less than IOOA, resistance value shall meet
stipulations on technical conditions of products;
2 For circuit breaker where main and arc-suppression contacts are in parallel connection,
values of resistances about galvanic circuits of its main and arc-suppression contacts shall be
lneasured respectively.
10.0.7 Tilne about closing and breaking brake about circuit breaker sliall be measured at the
rated operating voltage and liydraulic pressure of products. The actually-measured value shall
satisfy tlie provisions on technical conditions of products.
10.0.8 Speeds of closing and breaking brake about circuit breaker shall coinply with following
provisions:
1 Measurement shall be done at the rated operating voltage and hydraulic pressure of
products. Tile actually-measured value shall satisfy tlie provisions on technical conditions of
products. In case of no requirements on products, measurement ]nay not be prepared;
2 As to circuit breaker with voltage not above 15 kV, except that speed measurement shall
be made on outgoing-line circuit breakers of generator, the ones connected to main bus bars of
generator, and outgoing-line ones of main transformers, measurement ]nay not be done for other
circuit breakers.
10.0.9 Measurement on synchroneity of closing and breaking brake about each fracture 01' tliree
phases or the same phase related to main contacts of circuit breaker shall satisfy stipulations on
technical conditions of products.
10.0.10 Measurement on operating time and resistance value about closing-brake resistance of
circuit breaker shall comply with provisions on technical conditions of products.
10.0.11 The measured values of insulation resistance about coils of closing and breaking brake
and the ones of closing-brake contacter related to circuit breaker shall not be lower than 10 MQ.
Comparison between DC resistance value and the routine-test one shall be of no remarkable
differences.
10.0.12 Test on operating mechanism of circuit breaker shall meet following provisions:
1 Closing-brake operation.
1) When operating voltage and l~ydraulicpressure lie within the range of Table 10.0.12-1,
operating mechanism shall be of reliable actions;
Table 10.0.12-1 Range of test voltage and hydraulic pressure about closing-brake
operation of operating mechanism of circuit breaker
Voltage
Hydraulic pressure
DC AC
The lowest and highest values according to
(85%-I 1 O%)U,, (85%-11 O%)U,
stipulations of products
Note: For electromagnetic mechanism, when peak value of current is smaller than 50 kA, DC operating
voltage range is (85%-110%) U,,, with Ullas rated voltage of power source.
2) Action requirements on closing coils of spring operating mechanism and closing-brake
contacter of electromagnetic operating mechanism shall co~nplywith provisions of the last item.
2 Tripping operation
1 ) As to tripping electromagnet of DC or AC, when pressure measured at its coil terminal is
larger than 65% of the rated value, brake shall be tripped reliably; when this voltage is smaller
than 30% of rated value, brake breaking shall not be done;
2) For those with decolnpression trip installed additionally, properties of its actions shall
comply with Table 10.0.12-2;
Table 10.0.12-2 Tripping test of decompression trip installed additionally
I I I
Note: *When voltage is decreased slowly to the stipulated ratio, iron core shall be released reliably.
3) For those with over-current release installed additionally, its rated current is stipulated to
be no less than 2.5 A. Level range and its accuracy about its release shall comply with Table
10.0.12-3.
Table 10.0.12-3 Tripping test on over-current release installed additionally
Closing
The minimum operating voltage in
product stipulations
The minimum operating voltage in
i 3 /
Breaking
uroduct stiuulations
I I I
11.0.1 Test items of air and magnetic blow-out circuit breaker shall include the following
contents:
1 Measurement on insulation resistance of insulated pole;
2 Measurement on resistance of galvanic circuit of each phase;
3 Measurement on DC leakage current at post porcelain tllroi~gllinsi~latorand each fracture
of arcing chatnber;
4 AC voltage-withstanding test;
5 Measurement on coordination time of closing and breaking about main and auxiliary
contacts of circuit breaker:
6 Measurement on breaking and closing time of circuit breaker;
7 Measurement on synchroneity of closing and breaking brake of main contacts of circuit
breaker;
8 Measurement on insulation and DC resistances of closing and breaking coils;
9 Test on operating ~nechanis~n of circuit breaker;
10 Measurement on value of shunt resistance of circuit breaker;
11 Test on capacitor of circuit breaker;
12 Inspection on pressure gage and pressure actuated valve,
Note: I Besides test of Terms 8 and 9 in this Clause, the follo\ving inspection and test shall be
implemented for automatic excitation cut-off switches of excitation circuit of generator: often opening and closing
the switching sequence of closing and opening of contacts: action coordination between main and arc-suppression
contacts; pieces of arc chute and value of its shunt resistance; excitation cut-off test at unloaded rated voltage of
synchronous generator:
2 Test on magnetic blow-out circuit breaker shall be in accordance with Terms 2, 4> 6; 8 and 9 in the
Clause.
11.0.2 Measurement on value of insulation resistance about insulated pole shall not be lower
than provisions in Table 10.0.2.
11.0.3 Measurement on resistance value of galvanic circuit at each phase and its test methods
shall meet technical conditions of products.
11.0.4 Test on DC leakage current of post porcelain through insulators and each fracture of
arcing chamber shall be in accordance with Clause 10.0.4 in the standard.
11.0.5 For air circuit breaker, AC voltage-withstanding test shall be made between fact~lresand
at the closing status; For magnetic blow-out circuit breaker, fracture AC voltage-withstanding test
shall be done at the status of breaking brake; test voltage shall meet provisions in Table 10.0.5.
11.0.6 Action process and coordination time of closing and breaking actions about main and
auxiliary contacts of circuit breaker shall meet technical conditions of products.
11.0.7 Measurement on closing and breaking time of circuit breaker shall be done at the rated
operating voltage and air pressure. The actually-measured value shall meet technical conditions of
products.
11.0.8 Measurement non synchroneity of closing and breaking about each fraclure at Ihrce or
the same phases related to main contact of circuit breaker shall meet tecl~nical conditions of
products.
11.0.9 The measured value of insulation resistance about closing and breaking coils shall not be
lower than 10 MSZ; Colnparison between DC resistance and routine-test value shall be of no
remarkable differences.
11.0.10 Test on operating mechanism of circuit breaker shall be in accordance wit11 Clause
10.0.12 in the standard.
Note: The one corresponding to "Hydraulic pressure" in Table 10.0.12-5 of the standard shall be "air
pressure".
11.0.11 For measurement on shunt resistance of circuit breaker, comparison between its value
and routine-test one shall be of no remarkable differences.
11.0.12 Test on capacitor of circuit breaker shall be in accordance with Chapter 19 of the
standard.
11.0.13 Action value of pressure actuated valve shall meet technical conditions of products.
Deviation and its variation about indicated value of pressure gage shall lie within the allowable
deviation at corresponding levels of products.
12 Vacuum Circuit Breaker
12.0.1 Test items of vacuum circuit breaker shall include following contents:
1 Measurement on insulation resistance;
2 Measurement on resistance of galvanic circuit of each phase;
3 AC voltage-withstanding test;
4 Measurement on closing and breaking time of main contact of circuit breaker,
synchroneity of closing and breaking, and spring time about contact under closing;
5 Measurement on insulation resistance and DC resistance about closing and breaking coils
and closing coils of contacter;
6 Test on operating mechanism of circuit breaker.
12.0.2 Measurement on value of insulation resistances shall meet following provisions:
1 Value of the entire insulation resistance shall be measured with reference to stipulations
of manufacturer;
2 Value of insulation resistance of insulated pole shall be not less than provisions in Table
10.0.2 at normal temperature.
12.0.3 Resistance of galvanic circuit at each phase may be measured by DC voltage-decrease
method of the current no less than 100A. Test results shall meet technical conditions of products.
12.0.4 AC voltage-withstanding test shall be implemented at statuses of closing and breaking
of circuit breaker, In case of closing status, test voltage shall satisfy provisions in Table 10.0.5. In
case of breaking status, test voltage between fractures of vacuum arcing chamber shall be based on
technical conditions of products, with no breakdown discharge.
12.0.5 Measurement on closing and breaking time of main contacts of circuit breaker,
synchroneity of closing and breaking, and the spring time after contacts are contacted during
closing, shall meet following provisions:
1 Spring time after contacts are contacted during closing shall not be larger than 2ms, for
circuit breaker with voltage below 40.5 kV; no larger than 31ns for the one with voltage not below
40.5 kV;
2 Measurement shall be given at the rated operating voltage and hydraulic pressure of
circuit breaker;
3 The actually-measured value shall meet tecl~nicalconditions of products.
12.0.6 The ~neasuredvalue of insulation resistance about closing and breaking coils and the
closing coils of contacter sl~allnot be lower than 10 MR; Comparison between DC resistance and
routine-test value shall be of no remarkable differences.
12.0.7 Test on operating mechanism of circuit breaker sl~allbe in accordance with Clause
10.0.12.
13 Sulfur Hexafluoride Circuit Breaker
13.0.1 Test items about sulfur hexafluoride (SF6) circuit breaker shall include following
contents:
1 Measurement on insulation resistance;
2 Measurement on resistance of galvanic circuit a t each phase;
3 AC voltage-withstanding test;
4 Test on equalizing capacitor of circuit breaker;
5 Measurement on closing and breaking time of circuit breaker;
6 Measurement on closing and breaking speed of circuit breaker;
7 Measurement on synchroneity and coordination time of closing and breaking of main and
auxiliary contacts of breaker;
8 Measurement on operating time and resistance value of closing-brake resistance of circuit
breaker;
9 Measurement on insulation and DC resistances of closing and breaking coils of circuit
breaker;
10 Test on operating mechanism of circuit breaker;
11 Test on bushing current transformer;
12 Measurement on water content of SF6 gas in circuit breaker;
13 Sealing test;
14 Inspection on relay of gas density, pressure gage and pressure actuated valve.
13.0.2 Measurement on insulation resistance of circuit breaker: the entire insulation resistance
shall be measured with reference to stipulations of manufacturer.
13.0.3 Resistance of galvanic circuit at each phase may be measured by DC voltage-decrease
method of current no smaller than 100A. Test results shall meet technical conditions of products.
13.0.4 AC voltage-withstanding test shall meet following provisions:
1 It shall be done when SF6 gas pressure is of the rated value. Test voltage shall be 80% of
routine-test value;
2 At voltage below 110 kV, voltage-withstanding tests about closing brake against ground
and between fractures shall be done;
3 For canister-type circuit breaker, carried out shall be voltage-withstanding tests about
closing brake against ground and between fractures;
4 For 500 kV fixed-spacing porcelain-post circuit breakers, only fracture
voltage-withstanding test is done.
13.0.5 Test on equalizing capacitor of circuit breaker shall meet stipulations of Chapter 19 in
the standard. Test on equalizing capacitor of canister-type circuit breaker can be in accordance
with stipulations of manufacturer.
13.0.6 Closing and breaking time of circuit breaker shall be measured at the rated operating
voltage, gas pressure or hydraulic pressure of circuit breaker. The actually-measured value shall
meet technical conditions of products.
13.0.7 Closing and breaking speed of circuit breaker shall be measured at the rated operating
voltage, gas pressure or hydraulic pressure of circuit breaker. The actually-measured value shall
meet technical conditions of products. For breakers with sa~nplingdevices of no installation
conditions at site, test of this item may not be carried out.
13.0.8 Measurelnent on synchroneity and coordination time of closing and breaking of each
fracture about three phases or the same phase related to main and auxiliary contacts of circuit
breaker shall meet technical conditions of products.
13.0.9 Measurement on operating time and resistance value of closing-brake resistance of
circuit breaker shall meet technical conditions of products.
13.0.10 The measured value of insulation resistance of closing and breaking coils of circuit
breaker shall not be lower than IOMR; Comparison between DC resistance and routine-test v a l ~ ~ e
shall be of no remarkable differences.
13.0.11 Test of operating mechanism of circuit breaker shall be based on Clai~se10.0.12 of the
standard.
13.0.12 Test on bushing current transformer shall be in accordance with relevant provisions of
Chapter 9 in the standard.
13.0.13 Measurement on water content (volume fraction at 20°C) in SF6 gas in circuit breaker
shall meet following provisions:
1 In gas chamber connected to arcing room, it shall be lower than 150 L~LIL;
2 In gas chamber not connected to arcing room, it shall be lower than 250 pLIL;
3 Measurement on water content in SF6 gas shall be started 48h after circuit breaker is
filled with gas.
13.0.14 Following methods can be applied for sealing tests:
1 When leak detector with sensitivity no less than 1 x 1 0-6 (volume ratio) is applied to detect
all sealing parts and taps of pipes of circuit breaker, the leak detector shall not be of any alarms;
2 If necessary, partial packing methods can be applied for gas-leakage measurement. With
the conversion of 24-hour air leakage, annual air leakage of each gas chamber shall not be greater
than 1%;
3 Measurement on leak value shall be started 24h after circuit breaker is filled with gas.
13.0.15 During the gas filling, inspection is give on action values of relay of gas density and
pressure actuated value, which shall meet technical conditions of products. Equipment transported
to the site independently shall be checked.
14 Sulfur Hexafluoride Enclosed Switchgear
14.0.1 Test items of sulfur hexafluoride enclosed switchgear shall include following contents:
1 Measurement on conductive resistance of main circuit;
2 AC voltage-withstanding test of main circuit;
3 Sealing property;
4 Measurement on water content in sulfur hexafluoride gas;
5 Test on all components in gas enclosed switchgear;
6 Operating test on enclosed switchgear;
7 Inspection on relay of gad density, pressure gage and pressure actuated valve.
14.0.2 Conductive resistance of main circuit may be measured by DC voltage-decrease method
of the current no less than 100A. Test results shall not exceed 1.2 times of stipulated value of
teclinical conditions of product.
14.0.3 Process and methods of AC voltage-withstanding test on main circuit shall be based on
technical conditions of products of products or be based on national current standard "Guide to
In-situ Voltage-Withstanding Test on Gas Insulated Metal-Enclosed Switchgear" DL/T 5 5 5 . Test
voltage is 80% of routine-test voltage.
14.0.4 Following methods can be applied for sealing tests:
1 When leak detector with sensitivity no less than 1 x (volume ratio) is applied to detect
all sealing parts and taps of pipes of circuit breaker, the leak detector shall not be of any alarms;
2 If necessary, partial packing methods can be applied for gas-leakage measurement. With
the conversion of 24-hour air leakage, annual air leakage of each gas chamber shall not be greater
than 1 O h ;
3 Measurement on leak value shall be started 24h after enclosed switchgear is filled with
gas.
14.0.5 Measurement on water content (volume fraction at 2 0 C ) in SF6 gas shall meet
following provisions:
1 In co~npartmentwith arc decomposition, it shall be lower than 150 yLIL;
2 In compartment with no arc decomposition, it shall be lower than 250 pLIL;
3 Measurement on water content in gas shall be started 48h after enclosed switchgear is
filled with gas.
14.0.6 Tests on all components in enclosed switchgear shall be in accordance with provisions
of corresponding chapters of the standard, but for equipment unable to be separated test may not
be implemented independently.
Note: "components" in the Clause refer to circuit breaker, disconnecting switch, load switch, grounding
switch, lightning arrester, instrument transformer, bushing and bus bars in enclosed switchgear.
14.0.7 Upon operating test about switchgear, actions of interlocking and locking devices shall
be accurate and reliable. Operating tests on electric-driven, gas-driven or hydraulic devices shall
be based on technical conditions of products.
14.0.8 During the gas filling, inspection is give on action values of relay of gas density and
pressure actuated value, which shall meet technical conditions of products. bquipment transported
to the site independently shall be checked.
15 Disconnecting and Load Switches and High-Voltage Fuse
15.0.1 Test items of disconnecting and load switches and high-voltage fuse shall include
following contents:
1 Measurement on insulation resistance;
2 Measurement on DC resistance of fuse wire of high-voltage current-limiting fuse tube;
3 Measurement on resistance of galvanic circuit of load switch;
4 A C voltage-withstanding test;
5 Inspection on the lowest tripping voltage of coils of operating mechanism;
6 Test on operating mechanism.
15.0.2 Insulation resistance of transmission bar of organic materials about disconnecting and
load switches shall not be lower than the one in Table 10.0.2 of the standard.
15.0.3 For measurement on DC resistance of fuse wire of high-voltage current-limiting fuse
tube, comparison between this resistance and the one of products in same type shall be of no
remarkable differences.
15.0.4 Resistance of conductive circuit of load switches lnay be measured by DC
voltage-decrease method with the current no less than 100 A. Test results shall not exceed
provisions in technical conditions of products.
15.0.5 AC voltage-withstanding test shall comply with following provisions: voltage-withstanding
test shall be made between phases and based on "phase against ground" principle, for load
switches with three phases in the same box body. All others are tested according to "phase against
ground" principle or shell. Test voltage shall meet provisions in Table 10.0.5. For load switches,
AC voltage-withstanding test shall also be done on each fracture according to provisions in
technical conditions of products.
15.0.6 Inspection is given on the lowest tripping voltage of coils of operating mechanism,
which shall satisfy stipulations of manufacturer.
15.0.7 Test on operating mechanism shall comply with following provisions:
1 For breaking and closing operations of power-drive operating mechanism, when its
voltage or gas pressure lies within the following range, reliable closing and breaking shall be
guaranteed on main or grounding switch blade of disconnecting switches.
1) Operating mechanism of motor: the voltage of terminal of motor's connecting wire lies
within the range of 80%-110% of rated voltage;
2) Operating mechanism of compressed air: air pressure lies within the range of
85%-110% of its rated air pressure;
3) Seconda~ycontrol coils and electromagnetic locking device: voltage of connecting-wire
terminals of its coils lie within the range of 80%-110% of rated voltage.
2 Mechanical or electric locking devices of disconnecting and load switches shall be
accurate and reliable.
Note. 1 Gas pressure range stipulated in Item 2 o f Term 1 in this Clause is the gas-pressure value of air
cyl~nder.of operating mechanism;
2 If these is power source with adjustable voltage, operating tests hlgher or lower tila11 i11c ldleii
Cast resin
@ I 2.0
Non-capacitor type Negotiated by parties of supply and
Compound insulation
demand
Negotiated by parties of supply and
Other bushings
demand
Note: 1 The listed voltage is system nominal voltage.
2 For old products o f capacitor-type gum-filling or gummed-paper bushing with voltage not below
20 KV, its tan S can be 2 or 2.5.
3 Medium-loss test about organic compound insulated bushing may be done in dry environment.
16.0.4 AC voltage-witl~standingtest shall comply with follo\ving provisions:
1 Test voltage shall co~nply~ 4 t Appendix
h A in the standard;
2 For the wall-through, circuit-breaker, and transformer bushings, and the bushing of
reactor and arc-suppression coil, AC voltage-withstanding test can be done on all together with
bus bar or equipment.
16.0.5 Test on insulation oil shall meet following provisions:
1 There shall be routine-test report for ins~~lationoil in bushing. Test may not be
implemented at site. But in case of one of the following circumstances, oil samples shall be drew
for tests of water, breakdown voltage, and chroinatograph:
I ) Loss tangent tan 6 of main insulated l n e d i i ~ ~ofn b ~ ~ s h i nisg over the value stipulated in
Table 16.0.3;
2) Sealing of bushing is damaged, with insulation resistance of small bushing about
pumping or measurement inconsistent with requirements;
3) Bushing needs to be refilled with oil because of leakage.
2 Test imple~nentedin case of complementation or changing about insulation oil of bushing
shall meet following provisions:
1) In case of oil replacement, test shall be based on Table 20.0.1 of the standard;
2) As to insulation oil of bushing with voltage as 500 kV, chromatographic analysis may be
carried out on gas dissolved in oil; co~nponentcontent (pL/L) of gas dissolved in oil may not
exceed any one value of the following: Total hydrocarbon: 10, H2: 150, and C2H:!: 0
3) In case of complementation about insulation oil. besides provisions mentioned above,
the test shall also comply with Clause 20.0.3 of the standard;
4) If bushing filled with cable oil needs the oil test, it can be in accordance with Clause
18.0.8 of the standard.
16.0.6 Gas test on SF6 bushing shall comply with Clauses 9.0.6 and 9.0.13 of the standard.
17 Suspension and Post Insulators
17.0.1 Test items of suspension and post insulators shall include following contents:
1 Measurement on insulation resistance;
2 AC voltage-withstanding test.
17.0.2 Value of insulation resistance shall comply with following provisions:
1 Insulation resistance of suspension insulators with voltage level not above 330 kV shall
not be lower than 300 M a : no lower than 500 Ma for suspension insulators with voltage level as
500kV;
2 Insulation resistance of post insulators with voltage level not above 35 kV shall not be
lower than 500 MR;
3 Megohmmeter of 2500V is applied to measure insulation resistance of insulators.
Samples can be obtained according to 10% of the amount of products in the same batch;
4 Test of this item is not implemented for stick insulators;
5 Insulation resistance of semi-conductor glaze insulators shall satisfy technical conditions
of products.
17.0.3 AC voltage-withstanding test shall comply with following provisions:
1 As to post insulators with voltage not above 35 kV, the test can be done after installation
of bus bar is completed. Test voltage shall comply with Appendix A in the standard;
2 Values of AC voltage-withstanding test about post insulators of 35 kV multicomponents
shall satisfy following provisions:
1) With two compreg components, 50kV for each component;
2) With three compreg components, 34kV for each component.
3 AC voltage-withstanding test voltages of suspension insulators are all 60kV.
18 Power Cable Lines
18.0.1 Test items of power cable lines shall include following contents:
1 Measurement on insulation resistance;
2 DC voltage-withstanding test and ~neasureinenton leakage current;
3 AC voltage-withstanding test;
4 Measure~nenton ratio between resistances of metallic screen level and conductor;
5 Inspection on phase positions of t w o ends of power cable lines;
6 Insulation-oil test on oil-filled cables;
7 Test on cross-interconnecting systems
Note: 1 Test items of rubber-and-plast~cinsulated power cables shall be based on Terms 1, 3. 4. 5 and 7 in
this Clause. If there are no conditions. for cables with raled vollage L',/L1 not abovc 18/30 1:V. DC
voltage-withstanding test and measurement on leakage current are allowed to replace AC voltage-~rithstanding
test:
2 Test items of paper-insulated cables shall be based on Terns 1. 2 and 5 in the Clause:
3 Test items o f self-contained oil-filled cables shall be based on Terms 1; 2. 5, 6 and 7 in the Clause.
18.0.2 Test on power cable lines shall satisfy following provisions:
1 If voltage-withstanding test or measurement on insulation resistance is made on main
insulation of cables, it shall be done at each phase. In case of test or measurelnent for one phase,
conductors, conductors of other two phases, metallic screen or inetal covering are grounded
together with the armour;
2 If one end of metallic screen or inetal covering is grounded and voltage-withstanding test
is launched on main insulation of single-core cable with another end where the overvoltage
protector of armor coat is installed, the overvoltage protector of armor coat must be in short circuit
so that metallic screen or metal covering of cable at this end is te~nporarilygrounded;
3 For cable lines with rated voltage as 0.611 kV, 2500V megoh~n~neter sl~allbe applied for
measurement on insulation resistance of conductor against ground to replace voltage-withstanding
test, with the test time as 1 min.
18.0.3 Measurelnent on insulation resistances concerning about each cable conductor against
ground or metallic screen level and between each conductor, sllall ineet following provisions:
1 N o obvious changes shall take place for measurement on insulation resistance, either
before or after voltage-withstanding test;
2 Insulation resistances of jacket and inner covering of rubber and plastic cable shall not be
lower than 0.5 MQikm;
3 As to rated voltage of megohmmeter for insulation measurement, following levels ]nay
be applied:
I ) 1000V megohmlneter for 0.611kV cable;
2 ) 2500V inegohmmeter for cable with voltage above 0.6llkV; 5000V ~negohmmeterfor
can also be used for cable with voltage not below 616kV;
3) 5OOV mepohm~neteris used for measurement on jacket and inner covering of rubber and
plastic cable.
18.0.4 DC voltage-withstanding test and measurement on leakage current sl~all satisfy
following provisions:
1 DC voltage-withstanding test voltage:
I ) The following formula can be applied for calculating DC voltage-withstanding test
voltage U , of paper-insulated cable:
Note: 1 U in tables listed above is the rated line voltage of cable; Uo is the rated voltage about cable
conductor against ground or to metallic screen levels.
2 Lightning-impulse voltage is according to national current standard "Insulation Coordination of
High-Voltage Transmission & Transformation Equipment" GB 3 1 1.1.
4) DC voltage-withstanding test on sheath insulation of AC single-core cable can be based
on Clause 18.0.9 in the standard.
2 Upon test, test ioltage can be raised at 4-6 stages n~ith1 min staging for each stage and
value of leakage current read. After test voltage is raised to the stipulated value, it keeps for 15
min, and in-between, leakage current at 1 min and 15 min are read. Under measurement, the
influence of stray current shall be eliminated.
3 Unbalance coefficients of three phases about leakage current of paper-insulated cable
(ratio between the maximu~nand minimum values) shall not be larger than 2; When leakage
current of cables with voltage level not below 611 0kV is smaller than 2 0 p A and the one of cables
with voltage level not above 6kV is smaller than 10pA, no stipulations are made on unbalance
coefficients. Value and unbalance coefficients of leakage currents can only be reference for
judgment on insulation status, not for the judging basis about whether it can be put into operation
or not. No stipulations are set on other leakage currents of cables.
4 If leakage currents of cables are of one of the following circumstances, cable ins~llation
may be of defects, so the defected part shall be found out with treatment:
1 ) Leakage current is not stable;
2) Leakage current is increased sharply with the rise of test voltage;
3) Rise about leakage current occurs with the extension of test time.
18.0.5 AC voltage-withstanding test shall comply with following provisions:
1 The 20-300Hz AC voltage-withstanding test is applied for rubber and plastic cables with
priority. The 20-300Hz AC voltage-withstanding test voltage and time are seen in Table 18.0.5.
Table 18.0.5 The 20-300Hz AC voltage-withstanding test voltage and time of rubber
and plastic cable
Rated voltage CrolV(kV) Test voltage T ~ m e(min)
Not above 18/30 2.5 C', (or 2 Uo) 5 (or 60)
2 1/35-6411 10 2 uo 60
1271220 l.7Uo (or 1.4Uo) 60
1901330 1.7Uo(or 1.3U0) 60
2901500 1.7Uo(or 1.1 Uo) 60
2 If there are no test conditions mentioned above or special provisions, the 24h applied
voltage about normal system "phase against ground" can be used to replace AC withstand voltage.
18.0.6 Measurement is given on ratio between resistances of metallic screen level and
conductor. Also DC resistances of metallic screen level and conductor are measured at the same
temperature.
18.0.7 Inspection is given on phases at two ends of cable lines, which shall be consistent and in
conformation to phases of power grid.
18.0.8 Insulation-oil test of oil-filled cables shall colnply with Table 18.0.8.
Table 18.0.8 Test items and requirements on insulated oil in oil-filled cable and its
accessories and pressure tank
Item Requ~renlents Test methods
In cable and its For 6411 10-190/330 kV, no less than 50kV Based on Measuring Methods
Breakdown
accessories FOI 2901500 kV, no less tl~an60kV of Insulatiol~Oil Breakdown
voltage
In pressure tank No less than 50 kV Voltage GBIT 507
L
Factors of 111cable and its For 6411 10-1271220 kV, no larger than 0.005
Based on Preventive Test Code
medium accessories For 1901330-2901500 kV, no larger than 0.003
. .
for. Electric Power Eouipment
1
,-
loss In pressure tank No larger than 0.003
18.0.9 Test, lnetllods and requiremenh about ~loss-inlcrconnccting system are seen in
Appendix F.
19 Capacitor
10s; after the voltage reduced to the measuring voltage u & is kept for 1 rnin, partial
discharges are measured and the charge may not be larger than 10pC.
19.0.5 AC voltage-withstanding test on shun capacitor shall comply with following provisions:
1 AC voltage-withstanding test voltage about "electrode to shell" of shunt capacitor shall
comply with Table 19.0.5;
2 When the routine-test value is not consistent with Table 19.0.5, hand-over test voltage
shall be in accordance with 75% of routine-test voltage.
Table 19.0.5 Voltage standard of AC voltage-withstanding test on shunt capacitor
Rated voltage (kV) I < l I I / 3 1 6 1 1 0 1 1 5 / 2 0 1 3 5 1
Routine-test voltage (kV) 3 6 18/25 23130 30142 40155 50165 80195
Hand-over test voltage 2.25 4.5 18.76 22.5 31.5 41.25 48.75 71.25
Note: Data under the inclined line are dry withstand voltages of external insulation.
19.0.6 At the rated voltage of power grid, impact closing tests on power capacitor unit shall be
implemented three times and fuse shall not be fused; the ratio shall not exceed 1.08 between the
maximum and minimum values of capacitors at each phase in capacitor unit.
20 Insulation Oil and SF6 Gas
20.0.1 Test iteins and standards about insulation oil shall colnply with Table 20.0.1
Table 20.0.1 Test items and standards about insulation oil
ho. Items Standards Instructions
Transparent); no impurities or
1 External form Appearance visualization
suspended substances
At 90°C, 10.5 for before poured into Test is based on "Measurement of Relative
Factor of
electric equipment Permittivity, Dielectric Dissipation Factor at
7 medium loss tan
-10.7 for after poured into electric Power Frequency and Volume Resistivity of
cr (%) Insulating Liquids" GBIT 5654
equipment
Table 20.0.1 (continued)
1 NO. 1 ltems 1 Standards 1 Instructions 1
1 Test is based on "insulating
Oils--Determination of the Breakdown Voltage"
GBIT 507 or requirements in "Power System Oil
Test Methods-Insulating Oils--Determination of
the Dielectric Strength" DLIT 429.9;
2 Oil sample shall be obtained from equipment
500 kV: 3 6 0 kV
to be tested;
330 kV: 3 5 0 kV
3 The indicator is measured value of plate
60-220 kV: 3 4 0 k V
electrodes. Tests on other electrodes can be
Voltage not above 35kV: 3 3 5 k V
based on qual lit)^ Criteria of Transformer Oils in
1 Service" GBIT 7595 and "Insulating I
Oils-Determination of the Breakdown Voltage"
GBIT 507;
4 New oil poured into equipment shall not be
/ lower than the one in the standard 1
Test is based on "Measurement of Relative
Volume resistivity
1 Permittivity, Dielectric Dissipation Factor at 1
Power Frequency and Volume Resistivity of
(90°C)
Insulating Liquids" GBIT 5654 or
(Q.m)
"Determination on Volume Resistivity of
Insulating Oil" DLIT 421
20.0.2 New-oil acceptance and classification about insulation oil test of oil-filled electric
equipment shall comply with Table 20.0.2.
Table 20.0.2 Classification about Insulation Oil of Electric Equipment
I
/ rest type Applicable range
1 Insulation oil in electric equipment with voltage above 6 kV or insulation oil before or after
I 12
newly poured into equipment mentioned above:
I In case of one of the following circumstances, test on breakdown voltage may not be done:
/
1 Breakdown / ( I ) For instrument transformer with voltage below 35hV. test on its main insulatioli has
( voltage I been qualified: I
I For oil circuit breaker rvith voltage below. I-ikV. breakdown voltage o f n e w l j poured I
) (2)
21.0.1 Test items of lightning arrester of metallic oxides shall include following contents:
1 Measurement on insulation resistance of metallic oxides and base seat;
2 Measurement on reference voltage for power frequency and persistent current about
arrester of metallic oxides;
3 Measurement on leakage current at DC reference voltage and 0.75 times of DC reference
voltage about arrester of metallic oxides;
4 Inspection on action circumstances of discharge counter and monitoring about indication
of ammeter;
5 Power discharge voltage test.
Note: 1 Test items of lightning arrester of metallic oxides with gaps shall include Terms 1. 2. 3 and 4 in this
Clause, among which one tern1 can be selected from Terms 2 and 3;
2 Test items of metal-oxide surge arrester without gaps shall include Terms 1 and 5.
21.0.2 Measurement on insulation resistance of arrester of metallic oxides shall meet following
provisions:
1 Voltage above 35kV: with 5000V megohmmeter, insulation resistance is no less than
2500 MR;
2 Voltage not above 35kV: with 2500V megohmmeter, insulation resistance is no less than
1000 M R ;
3 Low Voltage below 1kV: with 5000V megohmmeter, insulation resistance is no less than
2MR.
Insulation resistance of base is no lower than 5 MR.
21.0.3 Measurement on power-frequency reference voltage and persistent current of arrester of
metallic oxides shall meet following requirements:
1 For power-frequency reference voltage of arrester of metallic oxides corresponding to
power-frequency reference current, test values on the whole piece or at sections, shall meet
national current standard "AC Metal Oxide Arrester without Gaps" GB 11032 or provisions of
technical conditions of products;
2 For measurement on persistent current at persistently operating voltage about metal oxide
arrester, its resistance current or total current value shall meet technical conditions of products.
Note: Persistently operating value of metal oxide arrester is referred in national current standard "AC Metal
Oxide Arrester without Gaps" GB 11032
21.0.4 Measurement on Leakage current under DC reference voltage and 0.75 times of DC
reference voltage related to metal oxide arrester shall meet following provisions:
1 For DC reference voltage of arrester of metallic oxides corresponding to DC reference
current, test values on the whole piece or at sections, shall be no lower than the ones in national
current standard "AC Metal Oxide Arrester without Gaps" GB 11032 and in accordance with
provisions of technical conditions of products. If the actually-measured value is compared with
stipulated value o f manufacturer, the change shall not be larger than k 5%;
2 Leakage current at 0.75 times of DC reference voltage shall not be larger than 50pA, or
satisfy technical conditions of products;
3 Upon test, if ripple coefficient in the rectifier circuit is larger than 1.5%. filter capacitor
shall be installed in addition, which can be of 0.01-0.lpF Test voltage shall be measured at the
high-voltage side.
21.0.5 Inspection is made on action of discharge counter which shall be reliable and the
monitoring on indication of ammeter by arrester shall be sound.
21.0.6 Power-frequency discharge voltage test shall meet following provisions:
1 Power-frequency discharge voltage shall meet technical conditions of products;
2 Upon power-frequency discharge test, power source shall be cut off rapidly after
discharge. The cut-off time shall be no larger than 0.5s. Overflow-protection action current is
controlled within 0.2-0.7A.
22 Electrical Precipitator
above 1kV
25.0.1 Test items of overhead power lines above 1kV shall include following contents:
1 Measurement on insulation resistance of insulators and lines;
2 Measurement on power-frequency parameters of lines above 35kV;
3 Inspection on phase position;
4 Impact closing test;
5 Measurement on grounding resistance of pole and tower.
25.0.2 Measurement on insulation resistance of insulators and lines shall meet following
provisions:
1 Test 011 insulation resistance of insulators shall be in accordance with provisions in
Chapter 17 in the standard;
2 Value of insulation resistance is measured and recorded.
25.0.3 Measurement on power-frequency parameters of lines above 35kV can be based on
requirements of professional such as relay protection and overvoltage.
25.0.4 Inspection is made on phase positions at both sides of each phase, which shall be
consistent.
25.0.5 Impact closing test on unloaded lines at rated voltage shall be launched three times. N o
damage shall occur about insulation of lines during the brake closing.
25.0.6 Measurement on grounding resistance of pole and tower shall meet provisions of design.
26 Grounding Connection
26.0.1 Test items of grounding connection about electric equipment and lightning-proof
facilities shall involve following contents:
1 Test o n electric integrality of grounding grid;
2 Grounding impedance.
26.0.2 Measurement is made on circumstances of electric conduction between grounding lines
of all adjacent equipment connected to the same grounding grid, with the indication of DC
resistance value. The value of DC resistance shall not be larger than 0.2Q.
26.0.3 Value of grounding impedance shall meet design requirements. In case of no stipulations
about design, it shall colnply with requirements in Table 26.0.3. Test methods are referred in
national current standard "Guide for Parameter Test on Power Frequency Property o r Grounding
Connection" DL475. Under test, eliminated must be influence of overhead lines and cables
connected t o grounding grid.
Table 26.0.3 Stipulated value of grounding impedance
i
11 111dependenf lightnine md
Grounding impedance may not be larger than IOR
Tiole: When cu~ineclcdLO g~oundiliggrid, i! ma) 1101 '3: m c n s ~ ~ ~ indcpaide~itl!.
.cd
Table 26.0.3 (continued)
Grounding grid type Requirements
Independent storage tank of fuel and Grounding impedance may not be larger than 30R (Open-air storage tank with
explosive gas and its pipe no independent protection of lightning rod may not be more than 10R)
Voltage Current
transformer
Pure-porcelain
and
Solid organic
insulation,
I
transformer Solid organic
voltageoperatin pure-porcelain oil-immersed Pure porcelain
insulation
i II
(kV) voltage oil-filled capacitor, dry,
insulation and SF6 types
I -
Leaving-
factory
! Hand 1
Leaving-
factory
/ Hand Leaving-
factory
Hand
Leaving-
factory
Hand
Leaving-
factory
Hand
Leaving
factory
-Ian(
over over over over
(routine) (routine) (routine) (routine) (routine) (routine
-
22
25(18) 25(18) 26
30(23) 30(23)
38
42(28) 42(28) 50
55(40) 55(40) 59
65(50) 65(50)
90
95(80) 95(80) 148
1401185 140118t 240
2001230 200123( 440
3951460 3951461
5101630 510163(
6801740 6801741
Note: 1 The routine-test voltage of electric equipment in the table is referred in national current standard
"Insulation Coordination of High-Voltage Transmission & Transformation Equipment" GB 3 11.1;
2 Data in the brackets are the insulation levels between turns of voltage transformer with full
insulation structures;
3 The data above and below the inclined lines are values for different insulation levels, with the
routine (nameplate) value as the standard.
Appendix B Conversion Coefficients of Insulation Resistance
Winding of Generator
B.0.1 Conversion coefficient of insulation resistance converted into the ones at operating
telnperature about stator's winding of generator is seen in Table B.0.1.
Table B.O.l Conversion coefficients of insulation resistance converted into the ones at
operating temperature about stator's winding of generator
Temperature of stator's winding ("C) 70 60 50 40 30 20 10 5
Hot plastic insulation 1.4 2.8 5.7 11.3 22.6 45.3 90.5 128
-
Conversion coefficient
Thermosetting insulatio~lat level
K 4.1 6.6 10.5 16.8 26.8 43 68.7 87
B
The operating temperature in Table B.O.l is 75°C for hot-plastic insulation, 100°C for
ther~nosettinginsulation at level B.
B.0.2 Under measurement at different temperatures, conversion can be used according to
temperature conversion coeficients listed in Table B.O.1. For instance, insulation resistance of
some hot-plastic insulation generator is measured as 100MQ when t-1O0C, and then it is
1 OO/K= 100/90.5=1.1 MR when converted into the one of t-75 "C.
It can also be calculated according to the following formula:
For hot-plastic insulation:
C.O.l As t o transformer with voltage level not below 110 kV, tests on long-time induced
voltage and partial discharge measurement shall be implemented. The applied voltage, time for
voltage application, apparent charges of partial discharge shall meet following provisions:
For three-phase transformer, the means of single-phase connection is recommended to
apply voltage on terminals of lines phase by phase for tests.
The voltage application shall be worked out according to process indicated in Figure C.O.l
Figure C.O.l Voltage-applying process about tests on long-time induced voltage and partial
discharge measurement of transformer
Note: A=5 min; B=5 min; C=test time;
0260 min (for U,, 2300 kV) or 30 min(for U,,,<300 kV); E=5 min
Power source is switched on at the voltage no larger than U213;
If the voltage is raised to 1.lU, /& , it is kept for 5 min with Urnas the highest voltage of
When the voltage is decreased to the one below U2/3, power source can be cut off.
Except the continuous time of U1, the continuous time of other tests has no relations to test
frequency.
During the whole period of applying of test voltage, partial discharges shall be monitored.
Voltage against ground shall be:
UI = 1.7UIn1& (C.O.1)
1 Rated voltape Peak value of test 1 DC leakage current values of winding at following temperatures
(kV) voltage (kV)
1O'C 20°C 30°C 40°C 5O0C 60°C 70" 80°C
E.O.l Measurement and inspection on excitation curve at level P shall meet following
requirements:
Verification is made on whether the accurate limit-value coefficient of current transformer'
protective level (P) satisfies requirements, with two indirect methods: excitation curve
measurement and simulated secondary load method.
1 Excitation curve measurement:
For V-1 (excitation) curve of winding at P level, applied voltage shall be determined
according to nameplate parameters of current transformer. Secondary resistance 1.2 can b e
-
replaced by secondary DC resistance r2 . Leakage reactance x2 can be estimated. Voltage and
current are measured with root- mean square-value meter.
Estimated value x2 is seen in Table E.0.1
Table E.0.1 Estimated value x2
Rated voltage of current Independent structures G I s and bushing
-
transformer G35 kV 66-1 10 kV 220-500 kV structure
Estimated value x, (a) 0.1 0.15 0.2 0.1
For instance:
Parameter: if rated voltage of current transformer is 220 kV, changes o f tested winding as
5 OVU4
Rated secondary load impedance Z,= (- + 5A)x (0.8+ j0.6) = 1.6+ j1.20
5A
-
Secondary impedance Z,= r2+ jx2 = 0.1+ j0.2
-
If at the applied excitation voltage 220V on the end of secondary winding the measured
excitation current I, > 0.1x 20 x 5A = 10A , then it is judged that this accurate limit-value
then it is available if the value of secondary load 2; will be changed as ( 2 0 - 1)Z2 + 20ZL:
When 2; is switched on, if composite error .\lf' +6'% about measurement on rated
current (here 1000A) is larger than lo%, it is judged as unqualified. Unit of 6 is crad.
Note: 1 As magnetic interference influence rising form currents of both primary and returning conductors
is not taken into measurement by indirect methods, usually the results may not be qualified if qualified
instrument transformer measured by indirect methods is verified again by direct methods; as to measurement by
direct methods on unqualified instrument transformer measured by indirect methods, the result is not qualified
basically, but the measurement by indirect methods is simple and easy;
2 In case of suspicion, composite error may be measured by direct methods. Whether the result is
qualified or not is judged based on measuring results.
E.0.2 Verification on transient characteristics about current transformer shall meet following
requirements: for the independent, GIs and bushing current transformers with rated voltage not
below 330 kV, the bushing current transformers with line capacity not below 30x lo4 kW, and
current transformers at all voltage levels of substations with capacity above 1 2 0 x 1 0 ~kW and
transient characteristics, relevant parameters of their windings with transient requirements shall
be measured by low-frequency or DC method based on parameters of nameplates to verify
whether relevant requirements are satisfied.
1 AC method.
The actual sine-wave AC voltage is applied on secondary terminals with corresponding
excitation current measured. Test can be worked out at decreased frequency to avoid winding and
secondary terminals withstanding unallowable voltage.
Excitation current shall be measured by readout instrument on peak value so that it can be
corresponding to the magnetic-flow value of peak value.
Excitation voltage shall be measured by average-value meters but with scale as root mean
square value.
Secondary linkage magnetic channel 0 can be obtained through the actually measured root
mean square value of applied voltage at frequency f ' according to following formula:
The obtained curve of excitation characteristics is the relation curve between peak-value
excitation current i,,, and equivalent voltage root mean square value o f rated frequency
When the secondary side leakage reactance is neglected. secondary time constant T,
formula:
voltage needs to be integrated. which is seen in Figure E.0.2-2. The integral voltage and
corresponding current indicates the circle of magnetic retardation on X-Y oscillograph. If
excitation current has been the value wl~ichsaturated flux reaches Qs,it is considered that value
of magnetic flow is remnant magnetism Dr when current crosses zero. According to definition
2 DC method.
DC saturated method is the application of certain DC voltage, which can enable magnetic
f l o ~to
j reach the same value continuously. Gradual rise of excitation current means the influence
by voltage of winding resistance. Measured value on magnetic flow is obtained through
integration after voltage at the end of excitation winding is minus the additional voltage
corresponding to R,i,,,
. Typical test circuits are seen in Figure E.0.2-3.
excitation current i,,, ( t )and the time ( t ) are seen in Figure E.0.2-4, where magnetic flow can be
indicated by Wb or by U (f) equivalent voltage root mean square value of sated frequency
according to formula (E.0.2-2).
--- +l-*.n..-l- 6 nninlc
' I
L A L ~ L U L I V I I IIIUL+ILUIII-
( 1 \
\-ill, -L.. - - -.I-+-:.--A
1,-
_- . - L
3
/tJ nt rnlnn ,-t.nnpl.
L A .
n17
excitation curve divided by corresponding ill, (t), o r according to formula (E.0.2-3) when value
of magnetic flow is indicated by equivalent voltage root mean square value.
Because TPS and TPX current transformers require the determination on average slope of 0
reduced to z e r o when current is zero. If the selected excitation current i,, makes the magnetic
flow reaclies saturation, the remnant magnetic flow will be considered as remnant magnetism
.. -
Figure E.0.2-1 Fundamental circuit
retardation
Demagnetization must be employed in advance for iron cores of TPS and TPX current
terminals. At the moment, calculating method about remnant magnetic coefficient ( K, ) follows
the one mentioned above, but assumed is that @, is half of the remnant magnetic value
I I I intermediate voltage wire for measurement on capacitance and loss tangent tan6 at rated /
I voltage
16 18.0.5 AC voltage-withstanding test (voltage not below 35kV)
17 F.0.3 Testing on cross-interconnecting properties
1 18 1 19.0.4 1 Partial discharge test about coupling capacitor 1
19 25.0.3 Measurement on power-frequency parameters of lines above 35kV
I I
The whole AC and DC voltage-withstanding tests (or high-voltage testing) on electric equipment with
21
standard voltage not below 110 kV
74
I
/ Tile whole
I1 21 standard
Partial discharge tests about all \;arieties of electric equipment
The whole
Tesrs on SF6 gas and ~nsulationoil (excepr breakdown voltage test)
standard
Word Diction of the Standard