Professional Documents
Culture Documents
Chapter - 1 1.1 Background
Chapter - 1 1.1 Background
INTRODUCTION
1.1 BACKGROUND
A Heat pipe is a two-phase heat transfer device with a very high effective
thermal conductivity. It is a vacuum-tight device consisting of an envelope, a
working fluid, and a wick structure. The heat input vaporizes the liquid working
fluid inside the wick in the evaporator section. The saturated vapor, carrying the
latent heat of vaporization, flows towards the colder condenser section. In the
condenser, the vapour condenses and gives up its latent heat. The condensed
liquid returns to the evaporator through the wick structure by capillary action.
The phase change processes and two-phase flow circulation continues as long as
the temperature gradient between the evaporator and condenser is maintained.
The field of electronics is a fast-developing science and in the present scenario,
its contribution to technology is growing rapidly. Continuous usage of these
devices generates high heat. This induces thermal stresses in the electronic
circuits, leading to the failure of the components.The generated large heat flux
is not removed effectively and it leads to deterioration in the effective
functioning of the electronic devices. Also, effective thermal management
becomes one of the major serious challenges in many technologies because of
constant demands for faster speed and continuous reduction of device
dimensions.
Heat Pipes are a special type of heat exchanger that transfers a large
amount of heat due to the effect of capillary action and phase change heat
transfer principle. It is a simple device with no moving parts that can transfer
large quantities of heat over fairly large distances without requiring any power
input.Heat Pipes is basically sealed slender tube containing a wick structure
lined on the inner surface and a small amount of fluid such as CuO at the
saturated state. The length of the Heat Pipes can be divided into three parts viz.
1
evaporator section, adiabatic section, and condenser section. It is composed of
three sections evaporator section, the adiabatic section and condenser section.
When the evaporator end of the Heat Pipes is brought into contact with a
hot surface or placed into a hot environment, heat flows into the Heat Pipes.
Being at a saturated state, the liquid in the evaporator end of the Heat Pipes
vaporizes as a result of this heat transfer, causing a raise in the vapour pressure.
The pressure difference drives the vapor through the core of the Heat Pipes
from the evaporator towards the condenser section. The condenser end of the
Heat Pipes is in a cool environment, and thus, its surface is slightly cool. The
vapour that comes into contact with this cooler surface of Heat Pipe,
condensation takes place and releases a vaporized heat, which is rejected by the
surrounding medium.
The liquid then returns to the evaporator end of the Heat Pipes through
the wick as a result of capillary action in the wick, in this way, the cycle is
completed. As a result, the heat is absorbed in one end of the Heat Pipes and is
rejected at the other end, with the fluid inside serving as a transport medium for
heat.Heat Pipes are a heat transfer mechanism that can transport large quantities
2
of heat with a very small difference in temperature between the hot end to the
other end. In other words, it is a simple device that can quickly transfer heat
from one point to another. They are often referred to as the "superconductors"
of heat as they possess an extraordinary heat transfer capacity and rate with
almost no heat loss.
The Heat Pipes operations are running efficiently throughout the heat
transport inside the working fluid that circulates either by capillary action or
gravitational pull. The build-up materials of Heat Pipes are usually constructed
using copper, nickel, stainless steel and molybdenum containers. Meanwhile,
the working fluids which act like a heat transport are usually using CuO,
caesium, sodium, lithium, bismuth and any other relevant types of liquid. The
3
main advantage by using a Heat Pipes is that large quantities of heat can be
transported through a small cross-sectional area over a considerable distance
with no additional power input to the system. Therefore, Heat Pipes can easily
be found from the applications which are includes in a wide variety of areas
such as energy conversion system, cooling of nuclear and isotope reactor,
cooling of electronic equipment, and high-performance space application. Heat
Pipes is a simple heat transfer device that acts by transferring heat from
evaporation section to the condensation section. Besides, the Heat Pipes
mechanism is using the natural convection to absorb heat from evaporator
sector and release the heat at the condenser sector which the latent heat of
vaporization is utilised with a corresponding small temperature different. The
heat transport inside the Heat Pipes is known to operate by evaporating a liquid
at the heat input section (evaporator) and condensing the vapour at the heat
rejection section (condenser). The Heat Pipes operations are running efficiently
throughout the heat transport inside the working fluid that circulates either by
capillary action or gravitational pull. The build-up materials of Heat Pipes are
usually constructed using copper, nickel, stainless steel and molybdenum
containers. Meanwhile, the working fluids which act like a heat transport are
usually using CuO, caesium, sodium, lithium, bismuth and any other relevant
types of liquid. The main advantage by using a Heat Pipes is that large
quantities of heat can be transported through a small cross-sectional area over a
considerable distance with no additional power input to the system. Therefore,
Heat Pipes can easily be found from the applications which are includes in a
wide variety of areas such as energy conversion system, cooling of nuclear and
isotope reactor, cooling of electronic equipment, and high-performance space
application.
4
1.2 HISTORICAL DEVELOPMENT OF HEAT PIPES
The many different types of systems which transport heat, the Heat Pipes
is one of the most efficient systems known today. The advantage of using a
Heat Pipes over other conventional methods is that large quantities of heat can
be transported through a small cross-sectional area over a considerable distance
with no additional power input to the system. Furthermore, design and
manufacturing simplicity, small end-to-end temperature drops, and the ability to
control andtransport high heat rates at various temperature levels are all
uniquefeatures of Heat Pipes
The predecessor of the Heat Pipes, the Perkins tube, was introducedby the
Perkins family from the mid-nineteenth to the twentieth centurythrough a series
of patents in the United Kingdom. Most of the Perkinstubes were wickless
gravity-assisted Heat Pipes (thermosyphons), inwhich heat transfer was
achieved by a change of phase (latent heat ofevaporation). The Perkins tube
design closest to the present Heat Pipes was patented by Jacob Perkins (1836).
This design was a closed tubecontaining a small quantity of CuO operating as a
two-phase cycle.The introduction of the Heat Pipes was first conceived by
Gaugler(1944) of the General Motors Corporation in the U.S. Patent
No.2350348. Gaugler, who was working on refrigeration problems at thattime,
envisioned a device which would evaporate a liquid at a pointabove the place
where condensation would occur without requiring any
1.3 BASIC COMPONENTS OF A HEAT PIPES
1. Outer Wall
2. The working fluid
3. The wick or capillary structure
5
Figure 1.2 Basic Components of aHeat Pipes
The function of the Outer Wall is to isolate the working fluid from the
outside environment. Selection of the container material depends on many
factors. The case is the Heat Pipes connection to the outside environment. Heat
has to be transferred through the case to and from the working fluid in the
evaporator and condenser. At the same time, it is desirable to have no heat
transfer in the adiabatic area and to maintain pressure differential across the
walls. These are as follows:
6
Composite materials
Refractory materials (for high temperature Heat Pipes) or linings to
prevent corrosion
7
3. It must also be able to distribute the liquid around the evaporator section
to any area where heat is likely to be received by the Heat Pipes.
4. Wicks are fabricated using metal foams, and more particularly felts, the
latter being more frequently used. By varying the pressure on the felt
during assembly, various pore sizes can be produced.
5. The maximum capillary head generated by a wick increases with decrease
in pore size.
Heat Pipes have been designed and built with various cross sectional
areas as small as 30 μm width × 80 μm depth and 19.75 mm in length (micro
Heat Pipes ), and Heat Pipes as large as 100 m in length. All Heat Pipes have
an evaporator and condenser section where the working fluid evaporates and
condenses, respectively. Many Heat Pipes also have a transport or adiabatic
section which separates the evaporator and condenser sections by an appropriate
distance, intended to satisfy the Heat Pipes limitations and/or the design
constraints of the application. A given Heat Pipes may have multiple
evaporators, condensers and adiabatic sections. Various Heat Pipes are
8
condensate to the evaporator section. Enough working fluid is placed inside the
sealed pipe to saturate the wick with liquid. The operation of the capillary-
driven Heat Pipes is as follows. Heat input to the evaporator section evaporates
the liquid in the wick. The vapor then enters the vapor space and travels to the
condenser section due to the higher vapor pressure in the evaporator. Heat
removal from the condenser causes the vapor to condense, releasing its latent
heat of vaporization. condenser causes the vapor to condense, releasing its latent
heat of vaporization. The condensate is then pumped back to the evaporator
section by the capillary force generated at the liquid-vapor interfaces of the
pores in the wick. Due to the two-phase nature of the capillary Heat Pipes, it is
ideal for transferring heat over long distances with a very small temperature
drop, and for creating a nearly isothermal surface for temperature stabilization.
Generally, the most commonly encountered limitation to the performance of a
capillary-driven Heat Pipes is the capillary limit. This occurs when the wick
cannot return enough liquid to the evaporator section to keep it saturated. At this
point, the evaporator wall experiences a sudden, continuous increase in
temperature. Conventional capillary Heat Pipes are used in almost all
laptop/notebook computers nowadays to channel heat away from the processors.
9
1.4.2 Annular Heat Pipes
10
taper, which rotates either about its own axis of symmetry or revolves off-axis.
Therefore, the capillary limit of the annular Heat Pipes is condenser causes the
vapor to condense, releasing its latent heat of vaporization. greater than that of a
conventional Heat Pipes having the same outer dimensions. Rotating Heat Pipes
can be designed in two configurations. First, the Heat Pipes can be in the shape
of a circular cylinder with or without an axial taper The annular Heat Pipes has
been used as an isothermal furnace, with excellent results due to its temperature
flattening capabilities and fast response time to a cold charge.
11
not used in rotating Heat Pipes. Cylindrical rotating Heat Pipes have been used
to cool the rotating parts of electric motors and metal-cutting tools such as drill
bits and end mills. Disk-shaped Heat Pipes have been proposed to effectively
cool turbine components and automobile brakes.
1.4.4 Gas-Loaded Heat Pipes
Gas-loaded Heat Pipes are one type of variable conductance Heat Pipes.
The gas-loaded Heat Pipes, is the same as the capillary driven Heat Pipes or the
two-phase thermosyphon except that a noncondensing gas is introduced into the
vapor space.
12
The LHP in its simplest form consists of a capillary pump (orevaporator),
a compensation chamber (or reservoir), a condenser, andliquid and vapor lines.
The wicks are only present in the evaporator andcompensation chamber. The
high capillary force is created in theevaporator due to fine-pored wicks (primary
wicks) such as sinterednickel, titanium and copper powder with an effective
pore radius of 0.7-15μm and a porosity of 55-75%. The compensation chamber
is animportant component in the LHP and is often an integral part of
theevaporator. The purpose of the compensation chamber is toaccommodate
excess liquid in an LHP during normal operation. During operation, this gas is
swept down the length of the Heat Pipes by the working fluid vapor to the
condenser section. Since condensation of the working fluid does not take place
where the noncondensing gas is present, a portion of the condenser is blocked
from transferring heat to the heat sink. If the heat input to the evaporator section
is increased, the vapor and gas temperatures both increase, which leads to the
compression of the inert gas. This in turn increases the amount of condenser
surface area available to transfer heat. This phenomenon results in the gas-
loaded Heat Pipes being able to maintain a nearly constant evaporator
temperature regardless of the heat input.
Asecondary wick (usually made of larger pores) physically connects
theevaporator to the compensation chamber in order to supply the primarywick
with liquid, particularly when the compensation chamber is belowthe
evaporator, or when the LHP is operating in microgravityconditions.The motion
of vapor and liquid flow in the primary wickproceeds mainly in a radial
direction. The evaporator meniscus isinverted down toward the wall being
heated. Both the liquid and vaporlines are made of small diameter tubing with
no wicks. LHPs can bemade flexible and bendable. LHPs provide heat removal
over longdistances without sensitivity to gravity. Several factors make the
LHPan attractive option for spacecraft cooling over conventional Heat
Pipes .Since the wick structure is only in the evaporator, the rest of thecontainer
13
walls can be smooth, which reduces pressure drops in thevapor and liquid flows.
The pressure drops throughout the system arealso reduced because the vapor
and liquid flow are co-current, asopposed to the counter-current flow in
conventional Heat Pipes . Forthese reasons, the LHP is a more effective thermal
bus, and the heatsource and sink can be separated by a longer distance than
withconventional Heat Pipes .
14
and then as a liquid slug flow. Before reaching the evaporator, the liquid passes
through a sub cooler to collapse any remaining vapor bubbles as well as to
provide additional subcooling if necessary. The capillary pressure generated in
the wick structure continuously pumps the working fluid through the cycle. A
two-phase reservoir is provided to control both the working fluid through the
cycle and the working temperature of the system, which is similar in function to
the variable conductance Heat Pipes . For multiple evaporator systems, isolators
are provided to prevent the depriming of one evaporator from depriming the
other evaporators. Despite the wide use of the CPL and LHP in space
technology, fundamental confusion still exists regarding their similarities and
distinctions in operation, as well as the limitations of these two devices.
15
that can contribute to the successful of the analysis of the Heat Pipes specimen.
It is not only a basic concept, but also depends on the previous information that
had been investigated from the researchers around the world. Each of the
elements that relevant to the case study had been included for reference and also
for further review in the future.
16
Figure 1.9 Heat Pipes using gravity pumping
The conventional of Heat Pipes design are divided into three sections.
The first section is the evaporator section where the heat is absorbed from the
17
heat source. Meanwhile, the second section is the adiabatic section where the
liquid turns into a vapour and runs through the third section. Finally, the third
section is the condenser section where vapour condenses back to liquid and
rejects heat. The conventional of Heat Pipes design are divided into three
sections. The first section is the evaporator section where the heat is absorbed
from the heat source. Meanwhile, the second section is the adiabatic section
where the liquid turns into a vapour and runs through the third section. The
conventional of Heat Pipes design are divided into three sections. The first
section is the evaporator section where the heat is absorbed from the heat
source. Finally, the third section is the condenser section where vapour
condenses back to liquid and rejects heat. These three sections are very
important for the Heat Pipes elements and conditions, but the main focus is at
the adiabatic and condenser section for further analysis study.
1.6 MATERIAL
The Heat Pipes material must be chemically inert with the working fluid.
Any chemical reaction will result in a by-product of noncondensible gas.
Noncondensible gas is a gas from chemical or petroleum processing units (such
as distillation columns or steam ejectors) that is not easily condensed by cooling
18
that consists mostly of nitrogen, light hydrocarbons, carbon dioxide, or other
gaseous materials. So, the gases will collect in the condenser end of the Heat
Pipes , swept there by the following vapour, and obstruct a portion of the
available heat dissipation area. This in turn degrades of Heat Pipes efficiency. In
addition, a corrosive reaction between the envelope and the working fluid would
lead to a failure of the Heat Pipes ’s vacuum integrity thereby causing the Heat
Pipes to fail. The best way is, by using CuO as the working fluid, the suitable
Heat Pipes material should be a copper. A copper-CuOHeat Pipes is the most
demonstrated Heat Pipes material combination in the world. Millions of units
have been building with this system and literally, millions of units per year are
currently produce. For example, Therma core Management Solution Company
from United States had testing the material system that been demonstrated in
excess of 180,000 hours of operation with no sign of thermal degradation.
The operation of Heat Pipes can also happen when during the capillary
effect. The operation of Heat Pipes can also happen when during the capillary
effect. The capillary effect is the result that occurs from the capillary pressure
19
that moves a liquid (working fluid) in the wick inside the pipe against the
gravitational field. It shows that, the capillary effect will be operates by using
the wick pumping in the Heat Pipes to operates. Moreover, the observation of
the movement of a fluid along the channel flows through the direction from the
evaporator section to the condenser section can cause the effects in decreasing
the pressure. The capillary effect is the result that occurs from the capillary
pressure that moves a liquid (working fluid) in the wick inside the pipe against
the gravitational field. It shows that, the capillary effect will be operates by
using the wick pumping in the Heat Pipes to operates. Moreover, the
observation of the movement of a fluid along the channel flows through the
direction from the evaporator section to the condenser section can cause the
effects in decreasing the pressure.
Figure 1.12 Schematic view and the main regions the Heat Pipes
20
another example for the application of Heat Pipes which is widely used
nowadays. By the year of 2010 onwards, from the global warming and
environmental issues, the Heat Pipes solar collector is the best solution of the
renewable energy that can be applied to our daily activities.
The solar thermal collectors and its application are linked within the
analysis of the environmental problem that can lead to the usage of sources
from the renewable energy. It comes with the usage of solar thermal collectors
that had been used the radiation energy from the sun. The main function of the
solar thermal collectors is to absorbed heat radiation from the sun and converts
it to electricity. In addition, the information includes with the brief description
of various types of collectors such as flat-plate, compound parabolic, evacuated
tube, parabolic trough and helictite field collectors.
The heat transfer process in the evacuated tube is still the same with the
Heat Pipes heat transfer process. The evacuated tube that contains with the Heat
Pipes rapidly and efficiently transfers the captured thermal energy through the
evacuated tube. Then, the thermal energy delivered to the manifold (header) as
the liquid (working fluid) boils and rises. After the heat is removed from the
Heat Pipes by the copper header, the liquid condenses and gravity returns it to
the base of Heat Pipes. It really shows that, the Heat Pipes that contains in the
evacuated tube solar collector, are not using the wick pumping, but only using
the gravity pumping as in conventional Heat Pipes operation. Finally, after the
liquid condenses and gravity pumping returns it to the base, the process is
continually repeated over and over again during the operation in absorbing the
thermal energy from the sun radiation energy.
21
1.8 CLOSURE
22
CHAPTER - 2
LITERATURE REVIEW
2.1 INTRODUCTION
Heat Pipes are simple heat transfer device that acts by transferring heat
from the evaporation section to the condensation section. Besides, the Heat
Pipes mechanism is using natural convection to absorb heat from the evaporator
sector and release the heat at the condenser sector where the latent heat of
vaporization is utilized with a corresponding small temperature difference. The
heat transport inside the Heat Pipes is known to operate by evaporating a liquid
at the heat input section (evaporator) and condensing vapour at the heat
rejection section (condenser).
23
Yong Joo Park, Hwan Kook Kang, Chul Ju Kim. Heat transfer
characteristics of a two-phase closed thermosyphon to the fill charge
ratio.The average Efficiency of heat transfer through Heat Pipes at an
inclination angle of 0°, 300, 60and 0, 900 is 58.59%, 24.79%, 2 and 7.77%,
33.79% respectively. Efficiency goes on decreasing as we inclined the Heat
Pipes through various angle to Positions which will result unfavourable
condition of Heat Pipes .Heat Pipes are playing a more important role in many
industrial applications, particularly in improving the thermal performance of
heat exchangers and increasing energy savings in applications with commercial
use.
24
temperature loss across the distance. Over a six-inch length, the thermal
conductivity of the Heat Pipes can be 100 times greater than a comparable
copper rod. A Heat pipeis a hollow aluminumor copper tube, sealed at both ends
and filled with a capillary-wicking material. A Heat Pipe allows the transfer of
thermal energy (heat) over a distance very efficiently.
25
Huanguang Wang. Experimental study on heat transfer performance
of axially rotating Heat Pipes in steady state. Thermal resistances at the
evaporator and the condenser sections were also explored to reveal the intrinsic
heat transfer mechanism of the rotating Heat Pipes. It is concluded that the
thermal resistance of the rotating Heat Pipes is typically in the range of 0.1–0.6
K/W. Rotating Heat Pipes have a broad application prospect in the field of heat
dissipation of rotating machinery due to theirs high heat transfer performance.
26
performance improvement. A novel strategy was proposed for the improvement
of vapour chamber Heat Pipe performance.
27
clarify the heat transfer mechanism of a pulsating Heat Pipes (PHP). A micro
pulsating Heat Pipes (MPHP) with five turns was fabricated by engraving an
interconnected micro-channel on a 1.1 mm thick transparent glass wafer. The
engraved glass wafer and a 500μm thick silicon wafer were anodically bonded
to form a closed-loop MPHP. Ethanol was charged into the MPHP as the
working fluid.
28
base fluids in Heat Pipes. The study reveals an improvement in the thermal
efficiency and reduction in the thermal resistance of Heat Pipes with nanofluids,
then that of conventional working fluids.
2.3 CLOSURE
Heat Pipes is typically having high conductance that can transfer heat
from a source by means of cyclic evaporation and condensation of a
working fluid.
.
29
CHAPTER 3
METHODOLOGY
3.1 INTRODUCTION
To meet the objectives, the method and design is focusing more on the
qualitative data based on actual and simulation conditions.
Simulation conditions can be used and applied after the physical
parameters are recognized and correctlyinsert into the CFD modelling.
The collection of data needs to be compared and observed to show that all
the characteristics are reliable to make the Heat Pipes the best solution in
the cooling system.
3.2 OBJECTIVE
To find the efficiency of Heat Pipes with CuO as the working fluid, in
order to perform the dehumidification process
To model and simulation of Heat Pipesusing SOLIDWORKSFLUID
SIMULATION, as to gain the results in the heat transfer rate.
30
Figure 3.1 Flow chart for methodology
31
3.3.1 Fluids Used in Heat Pipes
The most common Heat Pipes working fluid is CuO for an operating
temperature range from 1°C to 325°C.
Low-temperature Heat Pipes use fluids such as ammonia and nitrogen.
High-temperature Heat Pipes utilize cesium, potassium, NaK, and
sodium.
1. The working fluid in the area with the relatively low temperature
condenses, releasing the heat, and returning to liquid form.
2. This is the mechanism by which heat is carried (i.e., transferred) from a
high-temperature area to a low-temperature area.
3. The Heat Pipes utilize phase change heat transfer inside enveloped
structures, where the working fluid evaporates in heated zone, and vapour
moves to the condenser, and the condensed liquid.
1. The fluids must be chemically stable and do not react with the Heat Pipes
material.
2. Purification and degasification of fluids must be easy.
3. The cost of fluid should be economical.
3.4 CLOSURE
The simulation conditions can be used and applied after the physical
parameters are recognized and correctly insert into the model collection needs
to be compared and observed to show that all the characterizes are reliable to
make the Heat Pipes the best solution in the cooling system. This can be further
discussed in the next chapter.
32
CHAPTER 4
4.1 INTRODUCTION
In Creo Parametric, the parametric part modelling process involves the
following steps:
1. Set up Units and Basic Datum Geometry.
2. Determine the type of the base feature, the first solid feature, of the
design. Note that Extrude, Revolve, or Sweep operations are the most
common types of base features.
3. Create a rough two-dimensional sketch of the basic shape of the base
feature of the design.
4. Apply/modify constraints and dimensions to the two-dimensional sketch.
5. Transform the two-dimensional parametric sketch into a 3D feature.
6. Add additional parametric features by identifying feature relations and
Complete the design.
7. Perform analyses/simulations, such as finite element analysis (FEA) or
cutterpath generation (CNC), on the computer model and refine the
design asneeded.
8. Document the design by creating the desired 2D/3D drawings.
33
whole process is done in SOLIDWORKS by creating a Heat Pipes model
with specific dimensions and materials. The input values are taken from the
previous journals on the Heat Pipes. From the journals, the inputs are taken
and evaluated in SOLIDWORKS Workbench. The input values are varied
and the results are checked for any improvement in the performance of Heat
Pipes .
34
numerical algorithm on a computer. The technique is very powerful and spans a
wide range of industrial and non-industrial applications.
35
Another very useful group of models in SOLIDWORKS Fluent is the set
of free surface and multiphase flow models. These can be used for analysis of
gas-liquid, gas-solid, liquid-solid, and gas-liquid-solid flows. For these types of
problems, SOLIDWORKS Fluent provides the volume-of-fluid (VOF), mixture,
and Eulerian models, as well as the discrete phase model (DPM). The DPM
performs Lagrangian trajectory calculations for dispersed phases (particles,
droplets, or bubbles), including coupling with the continuous phase. Examples
of multiphase flows include channel flows, sprays, sedimentation, separation,
and cavitations. Robust and accurate turbulence models are a vital component of
the SOLIDWORKS Fluent suite of models. The turbulence models provided
have a broad range of applicability, and they include the effects of other
physical phenomena, such as buoyancy and compressibility. Particular care has
been devoted to addressing issues of near-wall accuracy via the use of extended
wall functions and zonal models. Various modes of heat transfer can be
modelled, including natural, forced, and mixed convection with or without
conjugate heat transfer, porous media, and so on. The set of radiation models
and related sub-models for modelling participating media are general and can
take into account the complications of combustion .A particular strength of
SOLIDWORKS Fluent is its ability to model combustion phenomena using a
variety of models, including eddy dissipation and probability density function
models. A host of other models that are very useful for reacting flow
applications are also available.
36
Conservation of Mass
Conservation of Momentum
Conservation of Energy
37
porous media, and so on. The set of radiation models and related sub-models for
modelling participating media are general and can take into account the
complications of combustion.
38
4.4.1.2 Gas-Solid Flows
The following regimes are liquid-solid flows:Slurry flow: This flow is the
transport of particles in liquids. The fundamental behaviour of liquid-solid
flows varies with the properties of the solid particles relative to those of the
liquid. In slurry flows, the Stokes number is normally less than one. When the
Stokes number is greater than one, the characteristic of the flow is liquid-solid
fluidization.Hydro transport: This describes densely distributed solid particles in
a continuous liquid.Sedimentation:Computational fluid dynamics is the science
of predicting fluid flow, heat transfer, mass transfer and related phenomena by
solving the mathematical equations that govern these processes using a
numerical algorithm on a computer. The technique is very powerful and spans a
wide range of industrial and non-industrial applications. This describes a tall
column initially containing a uniformly dispersed mixture of particles. At the
bottom, the particles will slow down and form a sludge layer. At the top, a clear
interface will appear, and in the middle, a constant settling zone will exist.
39
Three-phase flows are combinations of the other flow regimes listed in
the previous sections.
The VOF model can model two or more immiscible fluids by solving a
single set of momentum equations and tracking the volume fraction of each of
the fluids throughout the domain. Typical applications include the prediction of
jet breakup, the motion of large bubbles in a liquid, the motion of liquid after a
dam break, and the steady or transient tracking of any liquid-gas interface.
All control volumes must be filled with either a single fluid phase or a
combination of phases. The VOF model does not allow for void regions
where no fluid of any type is present.
Only one of the phases can be defined as a compressible ideal gas. There
is no limitation on using compressible liquids using user-defined
functions.
Stream-wise periodic flow (either specified mass flow rate or specified
pressure drop) cannot be modelled when the VOF model is used.
The second-order implicit time-stepping formulation cannot be used with
the VOF explicit scheme.
When tracking particles in parallel, the DPM model cannot be used with
the VOF model if the shared memory option is enabled (Parallel
Processing for the Discrete Phase Model in the User's Guide). (Note that
using the message passing option, when running in parallel, enables the
compatibility of all multiphase flow models with the DPM model.)
40
The VOF formulation in SOLIDWORKS Fluent is generally used to
compute a time-dependent solution, but for problems in which you are
concerned only with a steady-state solution, it is possible to perform a steady-
state calculation. A steady-state VOF calculation is sensible only when your
solution is independent of the initial conditions and there are distinct inflow
boundaries for the individual phases. For example, since the shape of the free
surface inside a rotating cup depends on the initial level of the fluid, such a
problem must be solved using the time-dependent formulation. On the other
hand, the flow of CuO in a channel with a region of air on top and a separate air
inlet can be solved with the steady-state formulation. The VOF formulation
relies on the fact that two or more fluids (or phases) are not interpenetrating. For
each additional phase that you add to your model, a variable is introduced: the
volume fraction of the phase in the computational cell. In each control volume,
the volume fractions of all phases sum to unity. The fields for all variables and
properties are shared by the phases and represent volume-averaged values, as
long as the volume fraction of each of the phases is known at each location.
Thus, the variables and properties in any given cell are either purely
representative of one of the phases or representative of a mixture of the phases,
depending upon the volume fraction values.
4.5.2 TimeDependence
41
4.6 K-EPSILON TURBULENCE MODEL
The k-epsilon (k-ε) turbulence model is the most common model used in
Computational Fluid Dynamics (CFD) to simulate mean flow characteristics for
turbulent flow conditions. It is a two-equation model that gives a general
description of turbulence by means of two transport equations (PDEs). The
original force behind developing the K-epsilon model was to improve the
mixing-length model, as well as to find an alternative to algebraically
prescribing turbulent length scales in moderate to high complexity flows. K-ε
model focuses on the mechanisms that affect the turbulent kinetic energy.
The exact k-ε equations contain many unknown and unmeasurable terms.
For a much more practical approach, the standard k-ε turbulence model is used
which is based on our best understanding of the relevant processes, thus
minimizing unknowns and presenting a set of equations that can be applied to a
large number of turbulent applications. This model is the most widely used and
validated turbulence model with applications ranging from industrial to
environmental flows, which explains its popularity. It is usually useful for free-
shear layer flows with relatively small pressure gradients as well as in confined
flows where the Reynolds shear stresses are most important. It can also be
stated as the simplest turbulence model for which only initial and/or boundary
conditions need to be supplied. In our study,we have used the K-Epsilon method
because, in Heat Pipes the liquid will be in two states i.e., vapor and liquid. To
solve this model, two equations are required which are provided by the K-
epsilon model.
42
4.7 CLOSURE
The analysisstudy also deals with the most common boundary conditions
such as inlet, outlet, andwall. Next is the further analysis study in CFD for
comparison in experimental toobtain both results. The important parameter
studies in the experimental methods arethe temperature, T (°C) and time, t
(min.). These values can be presented into a graphicalthat be plotted based from
the orientation angles for specimens. Finally, in the CFDanalysis study, the
physical parameters such as the temperature, T (°C), and heat
transfercoefficients W/m².K are the important elements for the analysis.
43
CHAPTER-5
MODELLING OF HEAT EXCHANGER PARTS BY SOLID
WORKS SOFTWARE
5.1 TUBE
Fig.5.1 TUBE
Inner diameter: 100 mm
Outer diameter:120 mm
Length: 600 mm
44
5.2. EXTERNAL PIPE
Outlet pipe:
45
5.3 ASSEMBLE PARTS OF THE HEAT EXCHANGER
46
CHAPTER 6
SIMULATION RESULTS
6.1 CuO AS A COOLANT
47
6.1.1Size of Computational Domain
Size
X min -0.120 m
X max 0.120 m
Y min -0.120 m
Y max 0.240 m
Z min -0.561 m
Z max 0.561 m
Table 1 Size of Computational Domain
Simulation Parameters
Mesh Settings
Basic Mesh
Number of cells in X 8
Number of cells in Y 12
Number of cells in Z 26
48
Table 2Basic Mesh Dimensions
Analysis Mesh
Time-Dependent Analysis:Off
Gravity:Off
Radiation:Off
Humidity:Off
Material Settings
Fluids
Al2O3 & CuO
Al2O3
Path: Gases Pre-Defined
49
Molecular mass: 0.0290 kg/mol
Thermal conductivity
0.8
0.7
0.6
Thermal conductivity[W/(m*K)]
0.5
0.4
0.3
0.2
0.1
0
250 300 350 400 450 500 550
Temperature[K]
50
0.6
0.4
0.3
0.2
0.1
0
0 500 1000 1500 2000 2500 3000 3500
Temperature[K]
Fig.6.3conductivity of CuO
6.1.2SOLIDS
TEFLON
Initial Conditions
Temperature: 295.20 K
51
Turbulence parameters Turbulence intensity and length
Intensity: 2.00 %
Length: 0.002 m
Boundary Conditions
Inlet Mass Flow of Cold CuO
Faces
Reference axis X
Inlet profile: 0
Temperature: 295.20 K
52
Turbulence parameters Turbulence intensity and length
Intensity: 2.00 %
Length: 0.002 m
Reference axis X
Temperature: 295.20 K
Intensity: 2.00 %
Length: 0.002 m
53
Inlet Velocity of Hot Al2O3
Reference axis X
Temperature: 600.00 K
Intensity: 2.00 %
Length: 0.002 m
54
Volumetric Heat Sources
Analysis Time
Calculation Time:106 s
Number of Iterations: 47
55
9 295.850495 560.878676 520.128278
10 295.850495 577.119555 525.827405
11 295.850495 404.08501 552.941549
12 295.850495 428.595195 540.89602
15 295.850495 449.814608 549.274572
14 295.850495 465.651725 557.585612
15 295.850495 475.51881 565.454492
16 295.850495 478.256249 572.484601
17 295.850495 478.256249 578.705695
18 295.850495 478.256249 584.188061
19 295.850495 478.256249 589.02877
20 295.850495 478.256249 595.524142
21 295.850495 478.256249 597.155569
22 295.850495 478.256249 400.611804
23 295.850495 478.256249 405.694572
24 295.850495 478.256249 406.596555
25 298.588454 478.256249 415.515565
6.1.3 Results
Analysis Goals
Goals
56
VG Av T K 466.85 100 5.09467506 10.5598061
Of Tube
Fig.6.4simulation graph
Global Min-Max-Table
57
Velocity [m/s] 0 10.555
6.1.4 RESULTS:
58
Fig.6.5 Total Temperature values of Al2O5&CuO
59
Fig.6.6 Total Velocity values of Al2O3&CuO
60
Fig6.7Total Pressure values of Al2O3&CuO
61
6.1.5 CALCULATING THE HEAT EXCHANGER EFFICIENCY
62
5)TOutlet cold is the temperature of the CuO at the inlet = 295.2 ºK
Ƞ =600 ºK – 426.55ºK
600 ºK – 295.2 ºK
Ƞ =0.5660
Ƞ = 56.60 %
63
6.2 AMMONIA AS A COOLANT
6.2.1Model Information
800
700
600
Density[kg/m^3]
500
400
300
200
100
0
180 200 220 240 260 280 300 320 340
Temperature[K]
6000
5000
Specific heat (Cp)[J/(kg*K)]
4000
3000
2000
1000
0
180 200 220 240 260 280 300 320 340
Temperature[K]
64
Fig.6.9 Specific heat vs Temperature values of ammonia
Thermal conductivity
0.9
0.8
Thermal conductivity[W/(m*K)]
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
180 200 220 240 260 280 300 320 340
Temperature[K]
65
Specific heat
800
700
600
Specific heat[J/(kg*K)]
500
400
300
200
100
0
0 200 400 600 800 1000 1200 1400 1600 1800
Temperature[K]
66
Thermal conductivity
35
30
Thermal conductivity[W/(m*K)]
25
20
15
10
0
0 200 400 600 800 1000 1200 1400 1600 1800
Temperature[K]
Resistivity
0.0000008
0.0000007
0.0000006
Resistivity[Ohm*m]
0.0000005
0.0000004
0.0000003
0.0000002
0.0000001
0
0 50 100 150 200 250 300 350
Temperature[K]
67
Initial Conditions of heatexchanger
Temperature: 295.20 K
Intensity: 2.00 %
Length: 0.002 m
Boundary Conditions
68
Mass flow rate: 0.0100 kg/s
Inlet profile: 0
Temperature: 295.20 K
Intensity: 2.00 %
Length: 0.002 m
Temperature: 295.20 K
Intensity: 2.00 %
Length: 0.002 m
69
Faces
Reference axis X
Temperature: 600.00 K
Intensity: 2.00 %
Length: 0.002 m
Faces
Reference axis X
Temperature: 600.00 K
70
Intensity: 2.00 %
Length: 0.002 m
Analysis Time
Calculation Time:157 s
Number of Iterations:25
71
72
6.2.2 Results
Analysis Goals
Goals
VG Av T of Tube K 478.21
Global Min-Max-Table
Min/Max Table value of ammonia
Name Minimum Maximum
6.2.3 RESULTS:
Total Temperature values of Al2O3& ammonia
where
CHAPTER-7
AMMONIA CuO
VG Av T Of K 466.85 VG Av T of K 478.21
Tube Tube
7.2 EFFICIENCY:
CuO AMMONIA
7.4 CLOSURE
The important parameter studies in the experimental methods are the
temperature, T (°C), and time, t (min.). These values can be presented in a
graphical that is plotted based on the orientation angles for specimens. Finally,
in the CFD analysis study, the physical parameters such as the temperature, T
(°C), and heat transfer coefficients W/m²K are the important elements for the
analysis. Besides, the analysis study also deals with the most common boundary
conditions such as inlet, outlet, and wall.
CHAPTER 8
81
CONCLUSION
FUTURE SCOPE
REFERENCES
82
[2] Yong Joo Park, Hwan Kook Kang, Chul Ju Kim (2002), Heat transfer
characteristics of a two-phase closed thermosyphon to the fill charge ratio,
International Journal of Heat and Mass Transfer. 45(2002): 4655-4661.
[4] Dunn P, Reay DA. Heat Pipes, Pergamon Press: New York, 1994.
[5] Kerrigan K, Jouhara H, O’Donnell GE, Robinson AJ. Heat Pipes -based
radiator for low grade geothermal energy conversion in domestic space heating.
Simulation Modelling Practice and Theory 2011; 19: 1154-1163.
[6] Jouhara H, Meskimmon R. Experimental investigation of wraparound loop
Heat Pipes heat exchanger used in energy efficient air handling units. Energy
2010; 35: 4592-4599.
[7] Mathioulakis E, Belessiotis V. A new heat-pipe type solar domestic hot CuO
system. Solar Energy 2002; 72: 13-20.
[8] Weng Y-, Cho H-, Chang C-, Chen S-. Heat Pipes with PCM for electronic
cooling. Applied Energy 2011; 88: 1825-1833.
[9] Jouhara H. Economic assessment of the benefits of wraparound Heat Pipes
in ventilation processes for hot and humid climates. International Journal of
Low-Carbon Technologies 2009; 4: 52-60.
[10] Parand R, Rashidian B, Ataei A, Shakiby K. Modeling the transient
response of the thermosyphon Heat Pipes. Journal of Applied Sciences 2009; 9:
1531-1537.
83