P20.1 Cubogas Manual

Title:
CUBOGAS® MANUAL
NAME DATE
This document contains PROPRIETARY and
CONFIDENTIAL information and is the exclusive CREATED BY MO 20/02/2013
property of M.T.M. SRL. Therefore, neither the CHECKED BY
drawings nor its contents are to be used, reproduced,
or disclosed, in whole or in part, without the prior REVISED BY
written permission of MTM; and this drawing and APPROVED BY
all copies of it shall return to MTM on demand.
Size Sheet Specification number Revision

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Contents
1 GENERAL INFORMATION 5
1.1 Purpose of the manual 5
1.2 Manufacturer and machine identification 7
1.3 Interpretation of abbreviations/codes 8
1.4 Technical assistance 11
1.5 General terms of guarantee 12
2 SAFETY INFORMATION 14
2.1 General regulations 14
2.2 Identification of danger zones 15
2.3 Safety regulations 16
2.4 Safety and information signs 18
3 TECHNICAL INFORMATION 21
3.1 General information 21
3.2 Operating conditions and performance 23
3.3 Main components of cubogas system 24
3.4 Gas compression system 24

3.4.1 gas suction line 24
3.4.2 delivery line 25
3.4.3 gas compressor unit 25
3.4.4 cylinder pack for the storage of compressed gas 26
3.5 Lubrication system 28

3.5.1 Cubogas A series 29
3.5.2 Cubogas B series 30
3.6 Cooling system (where applicable) 31

3.6.1 Interstage cooling system 31
3.6.2 Water cooling system for cubogas B series 31
3.7 Instrument and control air system 33

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3.8 Control system 33
3.9 Electric power system; 34
3.10 Safety system 35
4 INFORMATION ON HANDLING AND INSTALLATION 37
4.1 Unit lifting, handling, Installation, distances and positioning 37
4.2 Foundations 43
4.3 Accurate cleaning of piping 44
4.4 Connections 45
4.5 Cubogas storage operations 45
4.6 Preservation 45
4.7 Preservation products 46
4.8 Operation to be carried out after a period of idleness 47
5 OPERATING INSTRUCTION 48
5.1 General and preliminary information 48
5.2 First start up of cubogas unit 49
5.3 Shut-down 53
5.4 Start-up following stoppage on the system 53
5.5 Routine Start-up 53
6 EMERGENCY PROCEDURES 54
6.1 Emergency shutdown 54
6.2 Stoppage due to blockage 56
6.3 Lack of electrical power 57
6.4 Properties of natural gas and gas leakages 58
6.5 Fire, danger of explosion 59
7 PARTS REPLACEMENT 60

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7.1 Replacing methods 60
7.2 Putting the machine out of service 60
8 MAINTENANCE INFORMATION 61
8.1 Maintenance recommendations 61
8.2 Routine check 61

8.2.1 Daily check 62
8.2.2 Weekly check 63
8.2.3 Monthly check 63
8.2.4 Annual check 64
8.2.5 Check every two year 64
8.3 Checks after initial start-up or general overhaul 64
8.4 Scheduled maintenance 65

8.4.1 Maintenance on compression unit 66
9 TROUBLESHOOTING 70
9.1 Troubleshooting 70
9.2 Troubleshooting (faults, causes and remedies) 70
10 ASSEMBLY TOOLS
11 SPARE PARTS
12 DRAWINGS AND DIAGRAMS
13 SUB-SUPPLIERS MANUALS
Copyright. All rights reserved. The data, drawings and other information contained in this manual are
valuable trade secrets and the property of M.T.M. S.r.l. They are strictly confidential and are given to the
owner/user and expert operators/specialized technicians who work with the equipment furnished by
M.T.M. S.r.l. as specified in the above mentioned contract for the sole purpose of operating and
maintaining said equipment. No license is released for the construction of the unit, replacement parts or
other purposes. No part of this publication may be reproduced, transmitted, transcribed, disclosed or
transferred to third parties without the written permission of M.T.M. S.r.l. .
© Copyright
M.T.M. S.r.l.
Copyright. All rights reserved. No part of this publication may be reproduced or copied in any form by any
means (electronic, mechanical, photocopied, recorded, translated into any language or stored in a retrieval
system) without the written permission of the copyright owner.

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1 GENERAL INFORMATION
1.1 Purpose of the manual
In addition to being an integral part of the machine, this manual was produced by the
manufacturer to provide the necessary information for those who are authorised to
interact with the machine during its expected life.
In addition to adopting a good use practice, the recipients of the information must
read it carefully and apply it rigorously.
This information is supplied by the manufacturer in its original language (Italian) and
may be translated into other languages to satisfy legal and/or commercial re-
quirements.
A little time dedicated to reading this information will make it possible to avoid risks to
the health and safety of persons and economic damage.
If this manual contains information in excess of the actual set-up of the machine, it
will not interfere with reading.
Store this manual in a well known and easy to access place during the machine's
entire life, so that it is always available for consultation when necessary.
All routine maintenance operators and users must be provided with a copy of this
manual.
The instructions in this manual assume that the persons operating on the machine
know the general local requirements for safe operation of mechanical and electrical
appliances in potentially dangerous places, containing gaseous fuels.
These instructions must be interpreted and applied jointly with the safety standards
and regulations in force in the installation site.
The final decision on the safe and responsible use of the machine at the site, is the
sole responsibility of the buyer/user.
This entails various aspects which are beyond the Manufacturer's knowledge and
control, who consequently refuses (and hereby declines) any responsibility (whether
based on a breach of contract, guarantee or statutory obligation, or negligence etc.)
for any type of damage or loss which may occur following the failure to observe the
information and advice contained in this manual.
The publication of this manual does not advance or imply any additional guarantee by
the Manufacturer in regard to the appliances and their use.
The Manufacturer's rights, obligations and responsibilities and those of the buyer/user
are strictly limited to those explicitly indicated in the supply contract.
The updates issued by the Manufacturer in the form of modifications, data-sheets or

operating bulletins, must be immediately incorporated in this manual and stored for

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future reference in addition to being indicated on the modifications registration sheet.
Some information and illustrations shown in this manual may not perfectly correspond
to the items in your possession, but this does not prejudice their function.
We have adopted some symbols to highlight some parts of the text of particular
importance or to indicate some important specifications. The meaning of these
symbols is described below.
Indicates situations of serious danger which, if neglected, could seriously

endanger the health and safety of persons.
Indicates that one must behave in an adequate manner to avoid putting at

risk the health and safety of persons and to avoid causing economic damage.
Indicates particularly important technical information not to be overlooked.

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1.2 Manufacturer and machine identification
The identification plate shown here is affixed directly on the machine. The plate shows
all the references and indications essential for safe operation.
Figure 1.1 –Example of machine identification plate for European Market

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1.3 Interpretation of abbreviations/codes
CUBOGAS system is described in details with specific project documentation collected

in Chapter 12 of this manual
Main document is the Piping & Instrumentation Diagram (P&Id), which shows main
connections between process equipment, the system and all the instrumentation.
Figure 1.2 –Example of P&Id of a Cubogas
The alphanumeric codes of the various appliances installed on the machine, refers to
technical specifications indicated in the figure shown here.
Figure 1.3 – P&Id codes

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Figure 1.4 – P&Id symbols

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1.4 Technical assistance
Users are recommended to contact M.T.M. S.r.l. "Technical Assistance Service" for all
their requirements about the best utilization of CUBOGAS system. When CUBOGAS
systems are delivered, M.T.M. S.r.l. notifies customers of the authorized service
centres or company offices to contact for technical assistance. A "Guarantee
certificate" is also provided.
To make the guarantee operative the customer must:

– completely fill in the certificate;
– keep the first page (a);
– sign and stamp pages b, c and d;
– give these pages to the personnel (either M.T.M. S.r.l. or service
centres personnel) who start the system or return them to the office
which sent the certificate.
For each service call, a Service Report will be made out. The customer will be required
to sign this report to confirm that its content is correct.
The "Service centres" have original M.T.M. S.r.l. spares and can meet the majority of
requirements. It is nevertheless advisable for the customer to keep a small stock of
"emergency" spares on its premises, in order to reduce downtime should an
emergency arise.
The type and quantity of "emergency" spares vary from case to case. M.T.M. S.r.l. is
at the customer's disposal to work out an initial list which may be revised later
according to operating experience.

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1.5General terms of guarantee
For the customer's convenience, M.T.M. S.r.l. general terms of guarantee,

which are applicable unless superseded by particular conditions established
by the sales contract, are indicated here below.
M.T.M. S.r.l. guarantees that the products supplied against this contract are new and
free from defects in design, material and workmanship.
M.T.M. S.r.l. undertakes to repair or replace, at its own discretion, any part of said
products which, if installed and used correctly and in accordance with the contract
specification and kept in suitable working conditions, proves to be defective within 12
months from the date when the products are put into operation, but no later than 18
months from the date of shipment from the manufacturing workshop, or from the date
of notice of goods ready for shipment, should shipment not be possible for reasons not
attributable to M.T.M. S.r.l. .
The Purchaser shall give immediate written notice of any defect found and make the
products promptly available for repair.
M.T.M. S.r.l. may decide to repair the defective products in its workshop or on the
installation site. In the latter case, the Purchaser shall provide free-of-charge the
personnel, equipment, work materials and suitable working facilities for carrying out
the repair.
Should it be clear from the information received that it is necessary to change one or
more components, M.T.M. S.r.l. shall deliver the components to the place of
installation free of charge. Taxes and custom duties, if any, shall be charged to the
Purchaser.
Removal of the defective parts and assembly of repaired or replacement parts will be
at the Purchaser's expense. Replaced defective components will become M.T.M. S.r.l.
's property and shall be suitably protected and stored as M.T.M. S.r.l. may require
them to be returned.
If a defect cannot be corrected notwithstanding all M.T.M. S.r.l. 's efforts and it does
not seriously affect the normal functionality of the product, the parties will agree upon
a fair solution considering the influence of the defect on functionality.
All M.T.M. S.r.l. 's contractual obligations shall expire at the end of the guarantee
period.
This guarantee does not cover any defects caused by:
Normal wear and aging
Unsuitable storage and/or protection against the environmental

conditions
No maintenance mode

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Apart from the terms expressly indicated here above, no other guarantee is given by
M.T.M. S.r.l. .
The Purchaser shall make no modifications or repairs to the products without M.T.M.
S.r.l. 's written permission under penalty of forfeiting the contractual guarantee.

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2SAFETY INFORMATION
2.1 General regulations
• At the design and construction stages, the manufacturer addressed special

attention to the aspects which may cause risks to the safety and health of the
persons interacting with the machine. In addition to observing the current laws on
the subject, the manufacturer adopted all the "rules of good manufacturing
practice". The purpose of this information is to increase the awareness of users in
being very careful to avoid any risks. However, one cannot do without prudence.
Safety is also in the hands of all the operators who interact with the machine
• The personnel who carry out any type of job on the machine, during its entire life,
must possess precise technical skills, as well as particular abilities and experience
acquired and recognised in the specific sector. Lack of these requirements may
cause damage to the safety and health of persons.
• While the machine is in operation, use the personal protection clothes and/or
devices indicated in the use instructions supplied by the manufacturer and those
specified by current laws on safety in the workplace.
• Carefully read the instructions in this manual and those fixed directly on the
machine, and, in particular, respect those on safety. A little time dedicated to
reading will prevent unpleasant accidents; it is always too late to remember what
you should have done after something has actually happened.
• During normal use or for any intervention, maintain the perimetric spaces in
adequate condition, in particular those providing access to control, and those near
to zones assigned for the removal of components for maintenance jobs, to avoid
causing risks to the safety and health of persons.
• Inserting this machine into a system calls for an overall design, which takes into
account all the requirements of "good practice", as well as legislative and
normative aspects. Address special attention to all the instructions and
technological information indicated by the manufacturer.
• One or more helpers may be necessary for some stages. In these cases, we
advise you to train them, and inform them adequately about the type of work to
be carried out to avoid causing damage to the safety and health of persons.
• Do not tamper with, avoid, eliminate or by-pass the installed safety devices.
Failure to observe this requirement may cause serious risks to the safety and
health of persons.
• Pay attention to the meaning of the symbols on the plates fitted to the machine
their shape and colour are significant for purposes of safety. Keep them legible
and observe the information they indicate.

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2.2 Identification of danger zones
During compressor and auxiliaries installation maintenance phase, hazards related to

the specific activity carried out are present.
The safety warnings concerning such hazards are reported in the respective sections
of this manual.
During normal operation of the compressor and its auxiliaries, hazards of various kinds
are present, due to:
– presence of gas at high and very high pressures in the process systems and the
auxiliary systems;
– presence of fluids at high pressure in the regulation, lubrication and control
systems;
– presence of voltages in the auxiliary and control systems;
– Presence of surfaces with extreme temperature (hot or cold) on the compressor
and the auxiliary systems;
– presence of loud noise;
– presence of dangerous gas (inflammable, explosive or toxic). These hazards can
give rise to risks even at a notable distance;
– presence of slippery surfaces around the machine and its auxiliary systems.
External hazardous points created by other equipment not included in the M.T.M. S.r.l.
supply should be taken into consideration by the station planner.
For example, vents and drains from CUBOGAS unit should be conveyed so that the
resulting hazardous areas do not invalidate the "safe areas" in which the various
equipments are installed.
Enclosure or acoustic hood over the compressor and its auxiliaries
When an enclosure or acoustic hood is provided, within it are present the hazards
indicated in the preceding paragraph. The area inside the enclosure (or hood) is thus
always to be considered a high risk zone and, as such, access to it must be prohibited.
Access is allowed only with the machine off and after the cool-down period (about 1
hour) has elapsed. It should in fact be kept in mind that even with the machine
stopped but during the cool-down period, some of the hazards indicated above are still
present.
Should it be indispensable to accede to the enclosure (or hood), it will be necessary to

follow an access procedure. Minimum requisites include the presence of at least two
persons (one of whom will remain outside in contact with the operator who enters the
enclosure).
The time spent inside the enclosure must be as brief as possible. The procedure will
provide for the operations to be carried out on the fire-fighting system in order to
eliminate risk to the operators.

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In the presence of a pressurized acoustic hood or enclosure, the access doors
can present a crushing hazard. the ventilation, in fact, exerts pressure on the
door, determining its movement.
2.3 Safety regulations
This machine was designed and built in agreement with standards and regulations that
guarantee a) in the design: the observance of conservative safety coefficients, and b)
in construction: the performance of final tests that are adequately precautionary as
regards the component and the machine as a whole. In particular, the following were
applied:
Pressurised appliances
A.S.M.E. - American Society of Mechanical Engineers
(within the limits of applicability)
European Directive 97/23 (P.E.D.)
Aircooler
A.S.M.E. - American Society of Mechanical Engineers
(within the limits of applicability)
European Directive 97/23 (P.E.D.)
Gas pipes and unions

A.P.I. - American Petroleum Institute
A.S.T.M. - American Society for Testing Materials
A.N.S.I. - American National Standards Institute
Electrical connections
I.E.C. - International Electric Code
CENELEC - European Committee for Electrotechnical Standardization
Electrical appliances
CENELEC - European Committee for Electrotechnical Standardization
ATEX Directive 94/9/EC
Machine
Machine Directive 89/392/EEC dated 14/06/89 and subsequent amendments
91/368/EEC - 93/44/EEC 93/ 68/EEC
Code of practice for reciprocating compressors for natural gas refuelling stations
(Abstract from API618)

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2.4 Safety and information signs
Make sure that the plates are easy to read; otherwise, clean them or, if
necessary, replace them and reposition them in their original places.
Warning, hazardous areas: potential explosive atmosphere.
Figure 2.1 – safety signals

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Figure 2.2 – safety signals

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3 TECHNICAL INFORMATION
3.1General information
The realization of conventional system for the compression of gas for motor propulsion
which takes into consideration the aspects related to safety and to the environmental
impact presents problems which are not easily resolved.
M.T.M. S.r.l. proposes the CUBOGAS system equipped with accessories, enables an
easy and a quick construction of the station. This version provided with a cab is a
completely self-sufficient and it includes all the equipment necessary for the
compression of natural gas.
CUBOGAS is built in conformity with the most rigid criteria of safety and self-
protection. It is easy to transport, and complies with the measurement limits for
haulage in container, and for installation.
The operation is extremely simple because it is automated and equipped with a

reliable control and safety system.
In particular, the accurate design makes CUBOGAS adaptable to any environment

since it does not create a visual or a sound impact.
The distribution station can be made up of one or more CUBOGAS units and by a
supply system for motor vehicles which can be supplied by M.T.M. S.r.l. .
Connections with centralised management units have also been taken into
consideration [Figure 5.1].
Figure 3.1 – Connections with centralised management units

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Figure 3.2 – Cubogas “ type B ”– “ S ” model
The CUBOGAS proposes the system in two basic versions:
• CUBOGAS “Type A”, cylinders and lube oil air cooled

• CUBOGAS “Type B”, where compressor’s cylinders and lube oil
are water cooled
Moreover, CUBOGAS can be provided with or without the

canopy:
• CUBOGAS “ P ”, without canopy

• CUBOGAS “ S ” models are provided with canopy
Components (devices, instruments, etc.) may be mentioned or shown in the

following text, as well as in figures, schemes, diagrams, lists, etc., as
example of most complete equipment, possibly not included in a specific
installation. Mentioning or showing any detail doesn’t imply its being
included in the M.T.M. S.r.l. ’s supply;
To this purpose the contract of sale is considered to be valid together with
the TECHNICAL CHART RELATING TO THE SERIAL NUMBER annexed to the
present manual.
The parts of this manual framed with a border, as shown below, concern only
®
the "CUBOGAS -S" model with canopy.

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3.2 Operating conditions and performance
Listed in the TECHNICAL CHART are the dimension and the weight of the CUBOGAS
unit.
The weight indicated is that relating to the module complete with all the extras in
relation to which some shifting from one module to the other can be noticed.
For the lifting of the unit refer to the paragraph “INSTALLATION”
These conditions are understood as being valid and binding for the guarantee, save in
the case of different agreement concluded during the ordering phase.
− Environmental conditions:
o Snow load: 1500 N/m2
o Wind pressure: 350 N/m2
o Max/Min ambient temperature: see TECHNICAL CHART and Cubogas

label
− Pressure of gas inflow:
The pressure field, maximum and minimum pressure of gas inflow in the
module is reproduced in the TECHNICAL CHART RELATING TO THE SERIAL
NUMBER annexed to the present manual;
THE USE OUTSIDE THE RANGE OF THE PRESSURES ENVISAGED PUTS SAFETY AT
RISK AND IS EXTEMELY DANGEROUS FOR THE COMPRESSOR.
− Performance (capacity and installed power):
These are declared in the TECHNICAL CHART RELATING TO THE SERIAL NUMBER
annexed with the present manual.
− Voltage supply:
supply with voltages which are different from those prescribed puts safety at risk
and is extremely dangerous for the electric part of the module.
The TECHNICAL CHART RELATING TO THE SERIAL

NUMBER, annexed to the present manual, contains
specific information regarding the CUBOGAS unit in your
possession and must always accompany the
compression module together with the present manual.

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3.3 Main components of cubogas system
CUBOGAS unit is composed of the following systems:
A) Gas compression system;
B) Lube oil system;
C) Cooling system;
D) Instrument and control air system;
E) Control system;
F) Electric power system;
G) Safety system.
A) The gas compression system is made up of the compression unit proper and the
relevant suction and discharge lines.
B) The lubrication system forced type circulates oil to lubricate the crank gear
components.
C) The cooling system includes all the equipment for cooling gas, cylinders and lube
oil.
D) The instrument and control air system is fed by a compressor whose flow exceed 30
l/min., starts pneumatic valves and valve lifters to shut the gas flow.
E) The control system governs automatic operation of the machine according to
established logical sequences.
F) The electric power feeds electric utilities and is piloted (as regards ON-OFF) by the
control system. It also includes electric cut-outs for the individual utilities.
G) The safety system operates for abnormal pressures or temperatures in the gas
compression, lubrication and cooling systems.
In addition, CUBOGAS-S models, provided with canopy, have a system for detecting
gas leaks inside the enclosure and air extractor fan.
3.4 Gas compression system

In the most general case, the system consists of the components described below.
Refer to paragraph 1.4 and to annexed diagrams for the symbols.
3.4.1 gas suction line
MANUALLY OPERATED CUTOFF VALVE - BV1

Used (especially during maintenance) to cut off the gas flowing into the system.
PNEUMATIC CUTOFF VALVE - POV 101

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A pneumatic actuator closes the valve on absence of air. Opening and closing of the
valve are included in the module's start-up and shutdown sequence.
The valve also closes on receiving signals from:
- the system which detects high gas concentrations in the module

- machine blocking
- disactivation of compression module
FILTER – F1
It has the aim of retain, with 5µ filtering degree, the solid particles that can be in the
gas feeding the station.
PRESSURE TRANSMITTER – PT101

Used to indicate pressure (indicated on operator panel) and for machine blocking
caused by aspiration out of range.
3.4.2 delivery line
CHECK VALVE – CV2

It prevents gas from flowing back from the equipment downstream (eg. to storage
tank ).
PNEUMATIC CUTOFF VALVE - POV 140H – POV140M

Opening and closing of the valve are included in the module's start-up and shutdown
sequence.
The valve also closes on receiving signals from:
- the system which detects high gas concentration in the module

- the emergency button
- the trip of compressor
A pneumatic actuator closes the valve on absence of air.
PRESSURE TRANSMITTER – PT140

Used to indicate pressure (indicated on PI 140 instrument) and for machine blocking
caused by delivery pressure out of maximum value.
PRESSURE TRANSMITTER – PT141H – PT141M

Used to indicate pressure (indicated on PI 141H-M instrument) and for compressor
starting and stopping.
MANUALLY OPERATED CUTOFF VALVE

To be used (especially during the maintenance)to cut off the discharge line.
3.4.3 gas compressor unit
The compressor is driven by an electric motor.
The gas is compressed in one, two, or four cylinders depending on the type of
compressor. After having been compressed the gas is cooled in section EA of the air

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cooler.
MAIN ELECTRIC MOTOR - ME 101
The motor is with IP55 mechanical protection, three-phase with squirrel-cage rotor
and cooling by means of external surface ventilation (IC411).
TRANSMISSION
V-belt coupling, coupling with gearbox or direct drive by flexible coupling
AIR-GAS HEAT EXCHANGER - EA

It cools the gas after each compression stage.
3.4.4 cylinder pack for the storage of compressed gas
The compressed gas is sent to the cylinder pack divided in 1, 2 or 3 sections (single,
two or three levels of pressure) through the priority valves. The gas first fills the high
pressure section and then subsequently fills the medium and the low pressure one
(when installed).
The operative conditions with regards to the cylinders

must be kept within the prescribed field. In particular:
Maximum working pressure: 250 bar g
Maximum working temperature: + 65 °C
Minimum running temperature: - 40 °C
As shown in the pictures hereunder, cylinders pack can be placed inside or outside the
CUBOGAS canopy.
CYLINDERS PACK
INSIDE CUBOGAS
CANOPY
Figure 3.3 –CYLINDERS PACK internal

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CYLINDERS PACK
OUTSIDE CUBOGAS’S
PRESSURE GAUGES
PRESSURE SAFETY
VALVES
INLET/OUTLET
MANUAL VALVES
Figure 3.4 –CYLINDERS PACK external
Both the configurations, inside and outside CUBOGAS’s canopy, are equipped with the
following components:
MANUALLY OPERATED CUTOFF VALVE

Used (especially during maintenance) to cut off the storage.
PRESSURE GAUGES
Used to indicate pressure inside each section of the storage.
PRESSURE SAFETY VALVES

Each storing section is protected by a safety valve; the pressure inside the storage is
visualised on a pressure gauge (one for each section).
The equipment must not be tampered with in any way; in particular any
soldering on the same equipment must be avoided.
PERIODICAL REVISIONS
The equipment is subjected to visits of periodical revisions at intervals established by
the applicable national norms and by an authorized body.

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3.5 Lubrication system
The lubricating oil acts on the crankshaft of the compressor.
Cylinders do not require lubrication.
The system will be filled adding oil into the crankshaft through the vent connection on
the compressor side.
OIL SUMP: Lube oil collects in the bottom of the compressor crankcase. The level
may be checked through a sight glass placed in the frame on the right side of the oil
pump P01.
For average ambient temperature lower than 0°C, recommended lube oil is AGIP-
TER68, or on oil with the following properties:
Viscosity at 40°C (cSt) 64

Viscosity at 100°C (cSt) 6.9
Flash point O.C. (°C) 198
Flacculation point (°C) -33
Specific gravity at 15°C (Kg/dm3) 0.925
For average ambient temperature higher than 0°C, recommended lube oil is AGIP-
ACER 100, or on oil with the following properties:

Viscosity index 95
Pour point (°C) -15
Flash point (°C) 252
For countries with hot weather conditions, could be used oil type “ISO VG150” (only
after M.T.M. S.r.l. ’s approval)

Viscosity index 95
Pour point (°C) -15
Flash point (°C) 264
Lubrication system has different characteristics depending on cubogas type A or B

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3.5.1 Cubogas A series
Lubrication system for cubogas Type A is shown in figure 3.1
Approx quantity of oil in the cubogas equipped with 2A compressor is 15 liters.
Figure 3.5 –Cubogas A series lubrication diagram
ROUGH FILTER: Located in the oil sump. It is a mesh filter designed to trap large
particles, if any.
OIL PUMP-P01: This gear pump is fitted on the frame shield and directly driven by
the crankshaft.
PRESSURE RELIEF VALVE – PSCV301: It may be adjusted by a screw, which is

reached by removing the CAP. Valve PSCV301 is used to keep the oil pressure at 6
bar g.
OIL COOLER –E0: provides heat exchange between hot oil and room temperature
air.
OIL FILTER : Cartridge filter to be replaced whenever oil charge is changed.
LEVEL SWITCH – LSLL301: The level switch check the oil level in the compressor
crankcase and gives the alarm/trip signal when the oil level is too low.

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3.5.2 Cubogas B series
Figure 3.6 – Typical lubrication scheme for cubogas B series.
ROUGH FILTER: Located in the oil sump. It is a mesh filter designed to trap large
particles, if any.
OIL PUMP-P01: This gear pump is fitted on the frame shield and directly driven by
the crankshaft.
PRESSURE RELIEF VALVE – PSCV301: It may be adjusted by a screw, which is

reached by removing the CAP. Valve PSCV301 is used to keep the oil pressure at 6
bar g.
OIL COOLER –E0: It is a shell and tube heat exchanger, providing heat exchange
between hot oil in the tube and room temperature water in the shell.
OIL FILTER : Cartridge filter to be replaced whenever oil charge is changed.
LEVEL SWITCH – LSLL301: The level switch check the oil level in the compressor
crankcase and gives the alarm/trip signal when the oil level is too low.

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3.6 Cooling system (where applicable)
3.6.1 Interstage cooling system
CUBOGAS are equipped with AIR – GAS heat exchanger to cool the gas after each
stage of compression.
The heat exchanger is composed of a tube bundle in which gas flows coming from the
cylinder, and by a fan driven by an electric motor to move the cooling air flow.
The electric motor that moves the fan can be controlled by an inverter in case of
particular environmental condition.
In CUBOGAS B type, one more stage is installed on the heat exchanger to cool the
water coming from the cylinder cooling system.
3.6.2 Water cooling system for cubogas B series
CYLINDERS AND LUBE OIL WATER COOLED with the following components:
PUMP - P401A: Guarantees circulation of the coolant. It is driven by a motor ME401.
AIR/COOLING WATER EXCHANGER : This section of the radiator cools the cooling
water which circulates through the jackets of the compressor cylinders and through
the crank gear lube oil cooler E0.
BY-PASS VALVE: It regulates the quantity of water flowing through exchanger
OIL/WATER EXCHANGER – E0: It cools the lube oil for the crank gear.
AIR COOLER FAN MOTOR /PUMP MOTOR – ME102/ME402: Explosion-proof

motor (EEx-d) with mechanical protection IP55.
COOLING WATER: A water/ethylene glycol solution is recommended.

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Figure 3.7 – Typical cooling system scheme
Monoethylene or diethylene glycol can be used depending on the minimum

environmental temperature according to table below. The glycol should contain ad-
mixtures (corrosion inhibitors, anti-frothing and ant scaling agents and stabilizers). It
should have: acidity expressed in CH3COOH.
The water for the solution should have approximately the following properties:
pH:............................................................... 6.25÷ppm
Oxygen: ...................................................... <0.05 ppm
Chlorides: ...................................................... <25 ppm
Hardness: ...................................................... <90 ppm
Composition of water-glycol solution
Proceed as follows to fill the system:

1. Fully open by-pass valve and the air bleed valves.
2. Open the valve and put the water-glycol solution into cooling system by usage of a
pump, until the pressure reaches about 1.5 bar.
3. Start the water pump rotating with usage of control panel, checking that the sense
of rotation is correct.
4. To hold activated the water pump for the necessary time to recirculate water-
glycol solution.
5. Once more bleed the air from the air bleed valves.
6. Repeat if necessary, commencing until it is certain that the system is perfectly
filled, with no air bubbles.

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7. It is recommended to replace the water-glycol solution every two years.
3.7 Instrument and control air system
An air compressor shall be installed close to the CUBOGAS to supply the instrument
and control air system.
This compressed pilot air is used to operate all pneumatic valves installed.
If required, it is possible to use gas instead of air to pilot the actuated valves, with this
configuration gas is taken from the high pressure discharge line and its pressure is
reduced on a pressure regulator.
Operating pressure for pilot air or gas system is between 6 and 10 bar.
3.8 Control system
In CUBOGAS-S units, the control panel and major control instrumentation (pressure
transmitter, temperature transmitters, etc.) are factory connected when the units are
assembled. Pneumatic valves are controlled by compressed air. Solenoid valves are
controlled in sequence directly from the power and control panel. As for general
control system, see attached wiring diagrams.
With CUBOGAS-P models, the customer has to connect the panel and major field
control instrumentation while installing the units; the control instruments (pressure
transmitter, temperature transmitters, etc.) are wired to local junctions boxes, in this
case the Control Panel is installed in a control room, which should be connected to the
panel terminal box following the "Electrical connection diagram". Pneumatic valves are
controlled by compressed air. Solenoid valves are controlled in sequence directly from
the power and control panel. As for general control system, see attached wiring
diagrams.
The inspection of the control solenoid process valves is done in series and is carried
out directly from the control section of the switchboard.
Some measurement data can be viewed on the "touch

screen" operating panel such as pressures,
temperatures, number of working hours, etc.
ATTENTION – The set parameters (such as timings,
intervention threshold) are password protected and are
not modifiable by the operator but only by the
AUTHORISED ASSISTANCE or directly by Dresser
This is the first page shown on the operating panel when the electric switchboard is
switched on.

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Figure 3.8 – touch screen on control panel
By pressing the touch button “MENU” it is possible to enter the main page.
The instruction manual of control panel is annexed to the present manual in

section 13.4.
3.9 Electric power system;

The power panel is equipped with delta/triangle, or inverter, soft starter system for
the main motor according to the order.
The electric power for the utilities installed on each module is provided from M.T.M.
S.r.l. Wayne.
Reference drawings and electric utilities list are available in the enclosure
documentation of this manual.
In CUBOGAS - S, connections between electric utilities and panel have already been
carried out, in the factory, while assembling, thus, only connection between station
electric line and panel (terminal board) has to be performed yet.
In CUBOGAS - P electric connections between skid and panel are to be carried out by
the customer during installation.
WARNING
The ground connection of the electrical panel must be

placed in common with the ground connection of the
concrete bed and the box.

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3.10 Safety system
Safety is ensured by:
A) Immediate mechanical protection against overpressure by safety valves (PSV) on

the suction, and on the discharge of the compressor;
B) Module trip due to malfunction of any operating systems:
– Gas: low and high inlet pressure, high pressure and high temperature on
discharge, interstage high temperature;
– Flow switch: discharge of a pressure safety valve (PSV) (if installed)
– Coolant: high temperature;
– Lube oil: low pressure, low level in the oil sump, high temperature;
– High concentration of gas;
– Open of canopy doors
The fan should always be operating when there is pressurized gas in the
module gas system.
Installed on the compressor and its auxiliary systems are guards and safety devices.
These devices should not be removed or eluded during any stage of operation of the
machine and its auxiliaries. Furthermore, they must be maintained and periodically
checked to ensure their efficiency.
The guards are fixed mechanical type and consist in general of: oil sumps, coupling
guards and shielding aimed at preventing access to hazardous zones (mechanical
parts in movement, hot surfaces, live electric parts).
The safety devices are of both mechanical and electronic type, managed by the control
system of the ma-chine or the station.
The mechanical safety devices installed on the compressor, on its auxiliaries and on
the process piping consist mainly of pressure release valves, and check valves where
applicable (see P&I for detailed diagram).
The safety devices of electronic type are divided according to the functions of alarm
and trip.
In general an alarm indicates malfunction in the machine and its auxiliaries, but not
such as to produce immediate danger. Such malfunction must however be eliminated
as quickly as possible.
The electronic trip systems instead determine the arrest of the system ( acting on the
driver) to provide protection against damage to the equipments which could cause
situations of danger for the operator.
The trip devices present on the compressor and its accessories consist mainly of:
• system for detecting temperature and pressure of gas;
• system for detecting pressure in the lube oil system;
• system for gas detection.

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Additionally, emergency manual pushbuttons can send a stop command to the control
system.
Detailed information regarding safety procedure are included in chapter 6 of this

manual.

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4 INFORMATION ON HANDLING AND INSTALLATION
4.1 Unit lifting, handling, Installation, distances and positioning
ATTENTION: to be performed only after considering the section concerning

hazardous and safety areas
• Lift and handle the machine respecting the information supplied by the
manufacturer and indicated directly on the packing, on the machine and in the use
instructions. The person authorised to carry out these operations shall, if necessary,
organise a "safety plan" to protect the safety of the persons directly involved.
• The personnel loading, unloading and handling the machine must have the ability
and experience acquired and recognised in the specific sector and must know how
to use the lifting equipment to be used.
• Lifting and transport must be carried out using means of adequate carrying
capacity, and anchoring the machine at the points specified by the manufacturer.
Those who are authorised to carry out these operations must have specific ability
and experience, in order to protect their own safety and that of the persons
involved.
• Before carrying out transfers on means of transport, make sure that the machine
and its components are adequately anchored to the means and that their profile
does not project beyond the maximum specified dimensions. If necessary, provide
the appropriate signs.
• All the stages of installation must be considered as from the drafting of the general
design project. Before starting these stages, the person authorised to carry out
these operations must, if necessary, implement a "safety plan" to protect the safety
of the people directly involved and rigorously apply all laws, with special reference
to those applicable to mobile sites.
• During installation, respect the perimetric spaces indicated by the manufacturer,

also in consideration of all the surrounding work activities. The implementation of
this requirement should be effected also to respect current laws on safety in the
workplace.
• The installation and connections must be made according to the manufacturer's

instructions. The person responsible must take into account all the normative and
legislative requirements and must carry out all the installation and connection
operations at a level of good workmanship. After completing the installation, but
before using the machine, this person must generally check if these requirements
have been observed.

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Electrical installation shall follow safety installation rules contained in CEI EN
60204-1 edition 2006.
M.T.M. S.r.l. has included applicable indication in the document TOL07297
included in chapter 12 of this manual.
Operation and use rules
• In addition to being suitably trained and documented on the use of the machine,
the operator must have the ability and skills suitable for the work activity to be
carried out and must be in a suitable state to perform the activity safely.
• The machine was designed and built to satisfy all the operating conditions indicated
by the manufacturer. Tampering with any device in order to obtain performances
that differ from those specified can cause risks to the safety and health of persons
and also economic damage.
• Even after you have obtained the necessary documentary information, if necessary,
when using the machine for the first time, simulate some test manoeuvres to
identify the controls, especially start and stop controls, and their main functions.
• Do not use the machine with the safety devices not perfectly installed and efficient.
Failure to observe this requirement may cause serious risks to the safety and
health of persons.
• Use the machine only for the uses intended by the manufacturer. Using the
machine for different uses is considered improper and is therefore forbidden
because it can cause risks to the safety and health of persons and also economic
damage.
• If gas is noted inside the area where the machine is installed, allow sufficient time
to elapse so that the wash ventilators may dissipate the gas before investigating
the cause of the leak, and make sure that there is no lighting source outside the
machine or in its vicinity. Use a fresh air mask or breathing apparatus before
investigating the cause of the gas leak.
Adjustment and maintenance rules
• Maintain the machine in conditions of maximum efficiency and carry out the
scheduled maintenance jobs specified by the manufacturer. Good maintenance will
help obtain best performance, longer operating life and on-going maintenance of
safety requirements.
• All maintenance jobs requiring precise technical skills or particular abilities, must be
carried out strictly by qualified personnel, with experience recognised and acquired
in the specific field of intervention.
• When carrying out maintenance jobs in zones that are not easy to access or are

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dangerous, provide adequate safety conditions for yourself and for others,
observing current laws on safety in the workplace.
• Before attempting any maintenance or adjustment job, activate all the specified
safety devices and consider the need to inform the personnel who do the work and
those in the vicinity. In particular, adequately mark the adjoining zones and
prevent access to all devices which, if activated, could create conditions of
unexpected danger and risk for the safety and health of persons.
• During maintenance operations on electrical components, disconnect electrical

current at source in order to avoid shocks and burns. When it is necessary to
maintain electrical current in order to measure voltage values, this job must be
carried out strictly by qualified, authorised personnel.
• Maintenance and adjustment jobs must be performed by authorised persons, who

must provide all the necessary safety conditions and observe the indicated
procedures.
• Do not leave any electrical wire exposed on the machine or near to it. The terminals
and components of the control unit may be live on current supplied by the line
and/or power supply.
• Before beginning to work on any appliance of the machine, turn OFF and isolate the
appliance and any other unit inside the control panel. Make sure that all the earth
connections are tight.
• Before attempting to dismantle any appliance, make sure that there is no gas in the
machine's area.
• Adjustments of and troubleshooting on live appliances must be carried out strictly

by qualified, authorised personnel observing the following rules:
Read the manual carefully

Use instruments with insulated measuring probes
Use insulated screwdrivers
Wear shoes with insulated soles
Do not attempt to modify the wiring.
Re-install all covers, etc. when you have finished the jobs.
• Before opening any electrical enclosure, such as the terminal boxes, connector
blocks, etc., make sure that the devices are isolated, in order to minimise the risk
of electric shocks. Likewise, when handling damaged items such as frayed or
broken wires, make sure that the circuit is isolated at source.
• Replace overly worn components with original spares. Use the oils and greases
recommended by the manufacturer. All this will ensure the functionality of the
machine and the specified level of safety.
• The manufacturer does not accept any responsibility or other duty for damage,

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malfunctions or injuries caused by the use of non original spare parts or by
unauthorised repairs.
Do not abandon polluting material in the environment. Dispose of materials,

fully observing current laws on the subject.
Unit lifting, protections, distances, position
CUBOGAS units have special lifting points, following configuration.
Do not lift the CUBOGAS if ambient temperature is below -10°C.
With CUBOGAS-S models it is sufficient to tie the ropes to the four lifting points of the
canopy. The angle between the rope/chain and the roof of the Cubogas canopy has to
be greater than 45° and the devices used to lift Cubogas has to be suitable for the
weight indicated in the technical chart, annexed to the present manual.
The lifting points on CUBOGAS-P models are on the skid, therefore a spreader bar is
needed to prevent the ropes from squashing system components when lifted.
Figure 4.1 – Cubogas lifting
CUBOGAS-S

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CUBOGAS-S units do not require any protection from the elements in addition to the
canopy the system is housed in, unless environmental conditions or pollution are
extremely severe.
In that specific case it is mandatory to protect the roof of the Cubogas from
environmental agents till the Cubogas is installed under a roof.
The layout of these units on the installation site must take into account that these are
air-cooled systems, and be studied so that:
• The hot air exhaust from the air cooler is not obstructed in any way. The distance
between any walls and adjacent canopy’s air inlet must not be less than 2.5 m.
• Hot air vented from the canopy is not recycled towards the canopy's air inlet or the
air inlets of other adjacent modules.
• The module position must allow the correct flow of air if there are winds in a
prevailing direction.
• It is recommended that M.T.M. S.r.l. be consulted should any instructions be

required on the subject.
Do not make holes and openings on the panels.

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Exhaust AIR conveyor is shipped loose to reduce shipping dimension and shall be
installed after levelling and grouting operations.
HOT AIR
EXIT
FRESH AIR
INLET
Figure 4.2 – Cubogas air passages

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4.2 Foundations
Good foundations are essential for correct installation. To economize on the

foundations can allow slight immediate savings but in the long term can result in prob-
lems.
The foundation block should be constructed according to the instructions on drawings

supplied by M.T.M. S.r.l. . The customer should present these drawings to a civil
works specialist so that he can give them due consideration about dynamic and static
loads.
Maximum attention is necessary for ground with a low load bearing capacity, that is,
in technical terms, with Nspt lower than 10 blows/ft.
Should such conditions arise, please advise M.T.M. S.r.l. of the problem promptly with
information on the characteristics of the ground.
CUBOGAS foundation block should be isolated from any other adjacent structure,
foundation or building.
Should more than one CUBOGAS unit be installed, the foundations of each of them
must be completely independent from the other units.
1) Lift the module, following procedure to Par. 4.2, and while it is suspended,
insert the foundation bolts in their holes in the machine's base plate. Leave
them hanging, after screwing a nut on each of them, leaving approx. 20 mm. of
threading for following adjustments.
2) Place 6 thick metal shims, ~60-100 mm. high. Lower the module onto the
foundation block, checking that each foundation bolt fits into its hole.
3) Level the module with dedicated levelling screw. Check the levelling in a plane
area on the compressor, such as cylinders heads or frame.
4) Check the position of the foundation bolts in their holes (they should not force
on them).
5) Fill the gap between the compressor skid and foundations, with special care in
filling the foundation bolt holes and not to leave empty spaces under the
compressor.
Follow the above mentioned steps:
• Pour the shrink proof mortar grouting in the six holes.
Figure 4.3 – anchor bolts

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• Pour the shrink proof mortar grouting in the gap under the compressor, fill the
gap from a single part of the compressor, ensuring that the mortar is evenly
spread below the base-plate with the aid of vibrating hammers, chains or other
implements, eliminating air bubbles.
6) When the civil works specialist considers that the concrete has the right
consistency, loosen the levelling screws and remove the levelling fixture.
7) Finally, tighten the foundation bolts checking that neither the bolts nor the
module have moved (due to poor anchoring).
8) Tighten should be gradual on all the bolts.
4.3 Accurate cleaning of piping
Before piping outside the module is installed, it has to be cleaned to prevent solid
welding waste or flakes of rust from being entrained by the gas with the risk of
damaging the equipment installed.
The cleaning operations should be done with care in order to be absolutely sure that
no calamine, iron oxides, dust and other welding materials are inside piping. If
necessary, mechanical cleaning has to be done if scaling or welding materials are
found inside the piping on visual examination.
Use wire brushes or other available implements, depending on the type of piping to be
cleaned, for the mechanical cleaning.
M.T.M. S.r.l. suggests that mechanical cleaning will be followed by chemical pickling.
The purpose of chemical pickling is to remove calamine and iron oxides that form
inside piping by acid solutions. Pickling is done before installation.
Since the pickling solutions (acids) are aggressive and toxic, suitable protective
measures are necessary.
When starting compressor for the first time, place a temporary filter, leaving
it for no more than six months, on the gas inlet flange (M.T.M. S.r.l. supply
limit).
ATTENTION: When the hydraulic testing is completed, the liquid must be

completely drained from the piping, which must then be dried or vented
before using, in order to eliminate all the waste which could damage the
compressor functioning.

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4.4 Connections
Before pipings outside the module are installed, the hydraulic test has to be carried
out.
When the hydraulic testing is completed, the liquid must be completely drained from
the piping, by disconnecting the connection pipe, if possible, or by appropriate drain
valves, placed on the lower part of the pipe, when it is welded. Then, these valves
need to be dried by compressed air, whose pressure and flow are adequate to the pipe
size and length.
4.5 Cubogas storage operations
This specification defines minimum protection level necessary to preserve the

CUBOGAS module when idle or in storage for a long time.
4.6 Preservation
DRESSER Wayne applies suitable forms of protection to the compressor module after
load running-in. The module is therefore protected for a period of 3 months from the
date of forwarding from the construction works. If the module is not installed and set
in operation by the end of this period, appropriate measures shall be taken to protect
it.
DRESSER Wayne is at the Customer's disposal to indicate procedures to do so. The

Customer must specify:
• length of the storage period;
• environmental conditions;
• details of the storage area (indoors, outdoors, heated, ventilated, damp, etc.);
any other useful information.
The minimum ambient temperature during the storage period has to be greater than -
20°C.
Specific operations are necessary for installed units, irrespective of whether they are
new or not, to prevent degradation if a period of idleness lasts longer than 10-20
days.
Also in this instance it is recommended that DRESSER Wayne be contacted for

preservation instructions, following environmental conditions. While awaiting

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M.T.M. S.r.l.'s instructions it is advisable to:
• check the cooling fluid levels, and restore if necessary;
• drain the lube oil, change it with protective oil as below and rotate manually
the compressor as necessary;
• cut off the electric power supply with the main switch;
• close all manually-operated cut-off valves upstream and downstream of the

compressor;
• close all openings to the exterior;
• put bags of desiccant (SILICA GEL) in the electric panel and junction boxes.
4.7 Preservation products
Characteristics of various products, which is referenced in the instructions DW

provides for the conservation of the module, are listed below.
- Lubricant protective oil
It is recommended to use AGIP RUSTIA T1-SAE30 or equivalent (eg. ENSIS SHELL

Engine Oil - SAE30, ESSO RUST-BAN 623-SAE30). This is a lubricating oil with
antioxidant and anti-corrosive properties, suitable for protecting metal surfaces during
long periods of unused. No action is required on special procedures for removal, just
drain and replace it with lubricating oil.
- Protective Oil
It is recommended to use AGIP RUSTIA 100F or equivalent (eg. ENSIS 158 SHELL,
ESSO RUST-BAN 335). This oil is a rust inhibitor to be used after dilution in the
solvent. Once the solvent is evaporated, there remains a thin transparent film of oil on
the surface which provides effective protection against rust. Can be applied using
spray, brush or diving, at room temperature. For its removal just use a common
petroleum derived solvent .
- Protective grease
It is recommended to use AGIP GR PV2 or equivalent (eg. Shell Alvania EP, IT ESTAN
4). It is a grease with has protective and anti- corrosion properties, suitable for
preserving surfaces from humidity.
For its removal just use a common petroleum derived solvent .
- Dehydration
It is recommended the use of substances such as silica gel, manufactured by W. R.

Grace & Co. USA.

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The recommended type is NW (white, granulated) in bags. Each package has a blue
sticker that turns pink when the desiccant is exhausted.
If the volume you need to keep dry is hermetically sealed, 1.2 kg of silica gel per cubic
meter is enough.
In the case of permeable volumes that quantity will be increased according to the
permeability. If in doubt contact your supplier.
Prevent the silica-gel comes into contact with mechanical parts.
4.8 Operation to be carried out after a period of idleness
If the module is stored, it shall be installed in accordance with chapter “Information on

handling and installation”, after checking that both mechanical and electric
components are in perfect condition. As regards machines that are installed and then
stored, the protective oil should be drained and replaced after carefully cleaning the oil
sump.
After every component has been thoroughly cleaned and checked, proceed following
the instructions (where applicable) of paragraph 4.2.

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5 OPERATING INSTRUCTION
5.1 General and preliminary information
The putting into operation of the CUBOGAS shall be carried out by personnel from
M.T.M. S.r.l. or by technicians qualified by M.T.M. S.r.l. to perform that work.
Any operations connected with the putting into service shall be carried out with the
greatest care for the hot and moving parts.
Natural gas compositions containing CO2 (carbon dioxide), H2S (hydrogen sulfide),
water pollutants or other compounds, poisonous, corrosive or generally dangerous,
must be subject to approval to M.T.M. S.r.l. , before starting the engine
The gas cleaning is essential for a satisfactory duration of the various components of
the compressor.
For this reason, in case of possible presence of dirt it is needed to equip the system
with a suction filter of suitable type and efficiency. The presence of liquids in the gas
has negative effect on the compressor, especially on the piston seals, so, in case of
possible presence it will be required to install an adequate intake separator.
During machine running, if it is located in a dusty or sandy place, it is needed to takes

special precautions, for example the opening of the compressor housing will be limited
to cases of absolute need and never will be done in the presence of air currents and in
the case of nearby earthmoving operations.
In any case, clean all parts of the oil and gas circuits, check the oil filter and, if
necessary, replace the cartridge.
ESSENTIAL CHECKS TO IMPLEMENT THIS PROCEDURE

Check the actual availability (regardless who shall carry out the work) of:
· gas connection
· electric power connection
· availability of lubricants for the machinery
· availability of the cooling liquid, where applicable, for the cooling systems
MATERIAL FOR THE FIRST START-UP

a. Fuse for main electric motor
b. Temporary strainer
c. Solid gasket ND=ND of the suction line for the temporary strainer application.
h. Indispensable compressor spare parts
i. Natural gas spray to test the gas detector
j. Foam to detect any possible gas leakage
INSTRUMENTATION REQUIRED FOR THE FIRST START-UP

a. Asameter
b. Tester or amperometric pliers
c. Torque wrench (to eliminate any leakages)
d. Set of standard wrenches (open, Allen wrenches, screwdrivers....)
e. Contacting thermometer

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f. Instruments to measure vibrations: vibration meter
g. Special tools supplied with the equipment
DOCUMENTATION REQUIRED FOR THE FIRST START-UP

a. Compressor/CUBOGAS/Station P&ID
b. Table indicating clearances and tightening torques for crankcase and cylinders
c. Electric diagram of control panel
* These documents are annexed to the manuals, supplied with the CUBOGAS
5.2 First start up of cubogas unit
Before beginning the operations regarding the start-up, the following operations shall
be carried out:
1. Verify that all the materials are in perfect condition, clean and without damages of
any kind.
2. Remove plugs, covers, etc. installed to avoid entering of dirt in the system
3. Remove the dehydrator bags, if any, present inside the module (if the CUBOGAS
has been out of service for a long time before the installation).
4. Remove the protective oils/greases from the compressor internals (valves,

cylinder(s), carter) with a brush and gas oil; carefully remove any residual liquid
and dry.
5. Assemble the materials, if any, supplied as loose parts.
6. Proceed with the cleaning (mechanical and chemical) of any oxidized parts (piping
and equipment).
7. Flush the suction line up to the delivery point in the presence of M.T.M. S.r.l. ’s
personnel.
8. Flush the suction line with natural gas at the available pressure, as follows:
a. Remove the cut-off valve from the CUBOGAS suction line.
b. Protect the pipe upstream the CUBOGAS suction line with blind flanges or
however with rigid material.
c. Proceed with the flushing of the piping length between the gas delivery and the
CUBOGAS suction line with gradual opening of the gas inlet valve, as long as
the dirt stops coming out. Special care shall be devoted to the gas meter for
which it is recommended to comply with the manufacturer’s instructions. The
pressurization and depressurization shall be however be carried out gradually in
order to prevent any relevant damage. The pressure variation shall not exceed
0.3 barg sec.
9. Before replacing the cut-off valve on the CUBOGAS suction line, position the
temporary strainer and relevant gaskets. The temporary strainer shall be positioned
as first element of the suction line and fitted on correctly (the cone shall be
opposite to the flow direction).
10. Fill the cooling circuit (if existing) the water+glycol mixture with the by-pass valve
of the cooler water system open and vent the system through the specific valves
positioned at the cooler top.

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11. Pouring of the lubricant into the lubrication system of all the instruments that,
according to the instruction book, require it.
12. Check the lubricant level in the compressor sump through the inspection glass
provided on the crankcase and on all equipment requiring it.
13. Before putting the CUBOGAS into operation, it is necessary to flush the plant. That
flushing can be carried out by using natural gas that shall be vented (downstream)
to the atmosphere in a safe zone. During the flushing any manual and pneumatic
valves, both ball and disc type, of the gas system shall be kept in open position.
14. Switching on the auxiliary components.
15. Check and put into operation the air compressor, check the pressure switch
setting at 8-10 barg as limit switch.
16. Purge the compressed air system from the air tank in order to avoid any presence
of water in the system.
17. Check calibration of the instrument air pressure regulator on the equipment board
(about 7 barg).
18. Pressurization of the instrument air system and check for any possible leakage.
19. Verify that the Dryer, if installed, is working.
20. Before starting up the machine at load, the no-load tests (without gas) shall be
carried out with ball valve BV1 closed:
a. Switch on the general electric panel.
b. Verify that any selectors are in stand-by position.
c. Start-up the cooler fan and visually check that the rotation speed is in
compliance with the arrow marked on the equipment (air flow from inside to
outside).
d. Check that the cooling system pump, if present, works regularly and that any
driving belt does not slip.
If the pump is operated by its own electric motor, activate the pump motor and
verify that the cooling system pump is working regularly.
e. Verify, through the purge valves on the cooler that no residual air bubbles are
present in the cooling system; check the water/glycol solution level or pressure
and restore it, if required.
f. Stop the fan. Stop the electric pump motor, if any.
g. Checks regarding the electric panel: in case of CUBOGAS type “P”, carry out the
simulated tests. In case of type with cabin, the simulated tests have been
already carried out during the compressor tests.
h. Check the pneumatic valve opening and closing and for leakages, if any.
i. Start up the main electric motor (see operator panel manual Par. 13) and check
the direction of rotation (it shall be the same as that indicated by the arrow
marked on the compressor).
j. check the tension of the driving belts between electric motor and compressor
k. After the gas detector activation, check the emergency shutdown sequence due
to the high natural gas concentration inside the enclosure, by simulating the
gas presence.
l. Check the direction of rotation of the fan inside the enclosure, if installed; the
air has to come out from CUBOGAS.

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21. Start the gradual pressurization of the system from the delivery point to the
CUBOGAS suction.
Pay again attention to the measuring cabin pressurization in order not to damage the
gas meter for which it is recommended to follow the start-up procedure
recommended by the manufacturer. The pressure variation shall not exceed 0.3
barg/second.
22. If the visual inspection reveals damages in the system, check that no leakage
occurs by using the specific foam.
23. Check the CUBOGAS cut-off valves that shall be located according to the following
configuration:
OPEN
a. Gas inlet
b. Storage inlet/outlet (if existing)
c. Gas conveyance to external storage/blow down (if existing)
d. Gas delivery
e. Cooling fluid to the pump (if existing)
f. Instrument manifolds
CLOSED
A. By-pass of the storage (if existing)
B. By-pass of cooling circuit on cooler
C. Drains
24. Check for the correct operation of the station emergency system by pressing the
specific emergency pushbuttons.
25. Check that the enclosure doors are closed.
26. Put the main switch, located on the control panel, in “1” position.
27. Put the key selector, located on the panel front, in “1” position.
28. Push the “RESET SHUTDOWN” button. The “UNIT READY TO START” signalling
light will switch on.
NOTE: before “UNIT READY TO START” switches on, air washing operation must run
for at least 90 seconds (if ventilation fan is installed).
29. Push the “LOCAL START” button, the system will be automatically activated and
the signalling lights will switch on:
a. “WARNING AUTOMATIC START-UP”
WARNING:
when the light “WARNING AUTOMATIC START-UP” is
switched on, the unit starts automatically

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30. Fill the storages at a pressure of about 50 barg, press “LOCAL STOP” button and
check for the absence of any leakage in the gas system, by using the specific foam.
During this phase the operator has to check oil pressure around 5-5.5 barg and the
belts tightening.
ATTENTION: before enters in the Cubogas the operator must be sure that the unit is in
safety condition
31. Fill the storages at a pressure of about 100 barg and check for the absence of any
leakage in the gas system by using the specific foam.
belts tightening.
ATTENTION: before enters in the Cubogas the operator must be sure that the unit is
in safety condition
32. Fill the storages at a pressure of about 220 barg and check for the absence of any
leakage in the gas system by using the specific foam.
belts tightening.
ATTENTION: before enters in the Cubogas the operator must be sure that the unit is in
safety condition
33. Proceed with the check of the gas reduction system to the supply (if existing).
34. At the final operating stage, the temperatures and pressures increase
progressively as much as they reach the normal operating values. In this period the
whole system shall be kept carefully controlled (temperatures, pressures,
vibrations, slipping of the driving belts, lubrication defects, oil leakages, cooling
liquid leakages). Make sure that the oil pressure ranges from 5,5 to 6 barg,
otherwise the control shall be carried out by means of the PSCV valve, through the
register screw.
35. In normal operating condition, the whole system shall be kept under control, with
a particular reference to:
a. Gas temperature at the outlet of any stages (with contacting thermometer on
the pipe): no higher than 160°C.
b. Gas temperature at the inlet of any stages (with contacting thermometer on the
pipe) ): no higher than 60°C.
c. Oil temperature at the cooler outlet: no higher than 65°C.
d. Crank mechanism oil pressure: 5,5 - 6 barg.
e. Crank mechanism oil level.
f. Cooling liquid level and pressure, where applicable.

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5.3 Shut-down
In normal operating conditions the system is stopped by means of “LOCAL STOP”

pushbutton located on the control panel. This pushbutton actuates the shut-down
sequence. On the front of the panel there is also EMERGENCY pushbutton as well.
This pushbutton should not therefore be used for routine shut-downs of the
unit, but for emergencies only.
The system may also be shut-down automatically due to trip; in this case there is an
acoustic alarm as well as a light signal on the alarm panel. Should a unit be tripped,
its cause must be eliminated before restarting the unit. Shut-down due to opening of
a door in the enclosure, to maximum concentration of gas in the enclosure or to power
failure, produces the same effect as shut-down caused by a trip.
5.4 Start-up following stoppage on the system
After any intervention on the system or other event for which air has entered the gas
system (or it is thought to), all the air purging activities described in Par. 5.2 must be
repeated.
However, after major maintenance, or operations which involved emptying the

systems (cooling, lubrication, etc.), it will be advisable to repeat all the steps in Par.
5.2 (initial and simulated tests) before setting the system in operation.
Apart from manual arrest with pushbutton, the other systems for stopping the module
arrest the trip system. Consequently, the trip system must also be reset with “RESET
SHUTDOWN” pushbutton to restart the system.
5.5 Routine Start-up

The unit start-up in normal operation is performed according Par. 5.2.
WARNING:
when the Cubogas is not in use during the station closure, the
power and control panel has to be left in the following situation:
• Main switch on “1”
• Key selector on “0”

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6 EMERGENCY PROCEDURES
6.1 Emergency shutdown
In the case of any situation which induces one to consider as dangerous the operation
of the CUBOGAS module or of the station:
Emergency push-buttons are installed near

compressor’s area, in the dispensers’ zone and in the
neighborhood of the management cab, with manual
reload. These activate the execution of the emergency
sequence.
Figure 6.1 – Emergency push-button on the module panel
The emergency sequence automatically:
I. Isolates the supply pipes to the distribution devices by means of a shut-off

valve with an air-driven control downstream of the storage vessels (if
existing);
II. Isolates the low pressure line from the suction of the compressors by
means of a shut-off with an air-driven control;
III. Interrupts the electric control circuit of the compression module and
therefore of all the equipment supplied by it;

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If possible carry out also the following operations:
− Shut off the electricity supply (possibly from the station’s main supply cabin)
[Figure 6.2]
Figure 6.2 – Shut-off lever for the electricity supply
− Close the manual shut-off valve of the incoming gas upstream the gas measuring
system of the station [Figure 6.3].
Figure 6.3 – Manual shut-off gas valve
− Close the manual shut-off valve/s of the outgoing gas of the module:
Figure 6.4 – Shut-off valve HIGH PRESSURE

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Shut-off valve MEDIUM PRESSURE
Shut-off valve LOW PRESSURE (when installed)
- Empty the gas circuit by opening slowly the drainage valves of the compression
unit:
Figure 6.5 – discharge suction valve
- Consult the Authorised Technical Assistance Centre or M.T.M. S.r.l. .
Never use the emergency push-button for the normal

stop of the module.
6.2 Stoppage due to blockage
In the case of any intervention of the CUBOGAS® security system, the cause of the
blockage is visually and acoustically indicated on the operating panel of the board,
through the viewing of a message.
In the case of a stopping due to blockage of the safety

system, the removal of the causes which produced the
blockage is necessary prior to carrying on with the re-
starting of the unit from the reset push button [Figure
6.6].

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Figure 6.6 – Reset push-button
For the causes of the blockage of the compression unit see the control section of the
manual.
6.3 Lack of electrical power

In the case of a lack of electrical supply for long periods:
Deactivate the electrical supply of the compression unit through the main switch of the
panel [Figure 6.7].
Figure 6.7 –Main switch of the panel
Close all the manual shut-off valves of the gas in suction [Figure 6.8] and outgoing of
the unit [Figure 6.5].

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Figure 6.8 – Manual shut-off valves of the gas in suction
if the room temperature can go below - 25°C, after having closed the valves to the
previous position, discharge the gas from the circuits by means of the drainage valves
of the storages and the suction drainage valve.
The lack of electrical supply deactivates:

- the washing system of the compression module
- the system for the detection of gas leakages (sensor of a
high concentration of gas).
6.4 Properties of natural gas and gas leakages

Natural Gas is gaseous at any temperature in excess of –161°C.
In its pure state, Natural Gas is odourless, colourless and tasteless. For safety
reasons, a scented element called mercaptan is added to it, so that any leakage can
be easily detected through its typical smell.
Methane is a very light gaseous fuel. This means that, in case of leakages, natural gas
will go upwards, dispersing itself. This important characteristic renders natural gas
safer than many other gases.
Natural Gas does not normally contain any toxic component.
Inside the CUBOGAS compression unit is a sensor which

blocks the compression unit when the concentration of
gas in air reaches 30% of the LEL. The sensor must be
kept efficient and carry out a calibration as requested by
the constructor.

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Gas leakages must be eliminated completely and
promptly by qualified personnel. The analysis of the
cause of the leakage is necessary: lack of tightening of
the connections, excessive vibrations which might have
loosened the connections or caused some micro-cracks
on the same connections or on the pipes (for example in
the clamping zone).
6.5 Fire, danger of explosion
The accidental ignition of an atmosphere containing an amount of gas, and/or dusts

can produce an explosion. At international level some measures have been adopted
with the aim to avoid material damages and loss of human life.
Reference should be made to chapter 2 for information on the regulations applied to

equipments, installed in areas which are potentially explosive,
Reference should also be made to Directive 1999/92/EC

OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
of 16th December 1999 on the “minimum requirements
for improving the safety and health protection of
workers potentially at risk from explosive atmospheres
(15th individual Directive within the meaning of Article
16(1) of Directive 89/391/EEC)”.
A dangerous atmosphere is an atmosphere which is bound to become explosive

(the danger is potential) as a consequence of a malfunctioning of a plant: leakages,
pipes breaking up, thermal variations, etc….
An explosive atmosphere means a mixture with air, under atmospheric conditions,

of flammable substances in the form of gases, vapours, mists or dusts in which, after
ignition has occurred, combustion spreads to the entire unburned mixture. (Definition
according to Directive 1999/92/EC)
The use of free flames (for example oxy-acetylene blow-

pipes, welders) and any behaviour which is potentially
risky is strictly prohibited in the vicinity of the plant. The
presence of flammable/combustible gas, the correct
behaviour and the prohibition to be observed (such as
that of smoking) must be clearly indicated by the
appropriate identifying notices.

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7 PARTS REPLACEMENT
7.1 Replacing methods

Before attempting any replacement job, activate all the specified safety devices and
consider the need to inform the personnel who do the work and those in the vicinity.
In particular, adequately mark the adjoining zones and prevent access to all devices
which, if activated, could create conditions of unexpected danger and risk for the
safety an health of persons. If worn components have to be replaced, strictly use
original spare parts. We decline any responsibility for damage to persons or
components due to the use of non original spare parts and due to repairs carried out
without the manufacturer's authorisation. For spare parts orders, follow the
instructions in the spare parts catalogue. To replace functional parts which belong to
the machine's different components, refer to the specific manual.
7.2 Putting the machine out of service

This operation must be carried out by expert operators, observing current laws on
safety in the workplace and disposal of waste. To prevent injuries to operators and to
those working in the adjoining zones, do not leave unused mechanical equipment
inside company areas. While waiting for the equipment to be delivered to authorised
personnel (recovery or disposal personnel), we advise you to stack the equipment in a
stable manner in a storage area inaccessible to unauthorised persons. Do not abandon
the following in the environment: non biodegradable products, lubricating oils,
batteries and non ferrous components (rubber, PVC; resins, etc.). Dispose of them
observing current laws on the subject. In particular, deliver used oils to authorised
collection centres.

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8 MAINTENANCE INFORMATION
8.1 Maintenance recommendations
Maintenance includes all the operations carried out to keep the system in working
order or to restart its correct functioning; it is possible to perform routine, scheduled,
ordinary and extraordinary maintenance. Usually ordinary maintenance is carried out
by technicians who are responsible for the plant, while extraordinary maintenance is
carried out by experts.
For the complete operation maintenance list and spare parts list of each
equipment installed see the relative instruction manual collected in chapter
13 of this manual.
WARNING:
• Before performing each operation described in this
Paragraph, the operator must have read and understood
safety precautions in Par. 2 of this manual
• No maintenance operations has to be performed when the
compressor is running
8.2 Routine check
It is indispensable that CUBOGAS® operators perform all the following routine

checks indicated in the following paragraphs with care and that they do
whatever may be necessary to bring any deviations back within the
established limits. It is recommended that compressor maintenance
operations always be noted in a log-book, indicating:
– Date of procedure;
– No. of operating hours recorded by the compressor by said date;
– Reason for the procedure;
– Operations performed.

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8.2.1 Daily check
1. Visual Check on Lube Oil Level, before morning starting up, and anyway
when the compressor is stopped .
• Action – Add oil if necessary to reach ¾ level of the spy glass, and make
registration on the register
Figure 8.1 – crank lube oil level spy-glass.
2. Check oil pressure on the touch screen panel or in the pressure gauge:
• Action – oil pressure shall be from 5 to 6 bar when oil temperature is
between ≈ 35°C.
3. For the CUBOGAS type B. Check absence of air in cooling fluid circuit.
• Action – remove the cap from the jolly valve, add if necessary with
glycol solution (for the % see instruction manual), start the pump to
push air out of the circuit.
4. Check lamp of electric board
• Action – Press the touch button (MAINTENANCE) from the main Page of
the control board and change lamp if not functioning
5. Check gas filter, on suction line.
• Action – Check on differential gauge (green zone = good condition; red

zone = substitution).
Figure 8.2 – differential gauge on suction filter
6. Check pilot air/gas pressure on the gauge

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• Action – gas pressure from 6 to 8 bar
8.2.2 Weekly check
1. Drain of Blow-down tank, and storage rack using the dedicated valves.
• Action – Open slowly the valves until the end of the drain, after close
the valve properly.
2. Drain of drain tank below the vent stack using the dedicated valves.
the valve properly.
3. Drain of gas filters on suction line of the cubogas.
the valve properly.
4. Drain of possible condensed dew in the air tank, or in the pressure reducer if
present in the cubogas.
the valve properly.
8.2.3 Monthly check

1. Gas temperature at suction and discharge for each stages should be checked
by an hand thermometer directly on the piping upstream and downstream of
the cylinders. Take care to measure these temperatures always in the same
points (marking the points)
2. If temperatures variation exceed 20/25°C from average recorded value for

similar ambient and operating conditions, contact trained personnel to control
valve operation and piston ring wear.
3. Temperature on the valve cover should be checked by an hand thermometer.

If the temperature on a valve cover is 15°C higher than average valve covers
temperature recorded value at the valve bonnet, it will be necessary to check
the status and the operation of the relevant valve.
4. The gas flow from the vent header should be checked visually. If the gas flow
to the vents is found significantly increased, the seal on the pressure safety
valves and cylinder packing should be checked.
• Check on Pressure safety valve: the leakage can be verified by

freezing/condensate on PSV outlet piping
• Check on cylinder packing: during compressor running, by asameter

(flowmeter) on the packing recovery outlet connection provide on
compressor frame

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5. Pressure components must be subject to the inspections required by local
standards/legislation, the user should refer to. In addition to complying with
these regulations it is recommended for safety reasons to carry out a visual
inspections and operating conditions check on a monthly basis.
6. Check of the electric contactors.
7. Check and tighten electrical connections in the control panel
8. Check gas leakages from pipes and cylinders connections.
8.2.4 Annual check

• Check pressure gauges operation;
• Check pressure transmitters and temperature elements operation;
• Trips operational check: verify the operation of TRIP Sequence simulating the
trip signal by opening of the involved instrument.
8.2.5 Check every two year

• Safety valves should be checked and calibrated. (Subject to local standards in
force).
8.3Checks after initial start-up or general overhaul

These checks to be performed after initial start-up of the compressor and after a
general overhaul.

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8.4 Scheduled maintenance
Piston and rod nut Tightening check
Temporary inlet gas filter (cone type) Check and remove if it is clean
The above mentioned list inspections and work to be periodically carried out on the
compressor and its accessories.
The recommended time limits are merely indicative. It will be possible to establish a
schedule, which is more suited to actual operating conditions once experience is
acquired in operating the machine and if the various components are inspected at the
set intervals.
Crank mechanism lubrication Clean sump and suction filter
When removing and installing parts take into account the

related drawings and pay attention to stamped reference
numbers and letters, as well as their positions.
Avoid impact on machined surfaces, particularly on sliding and
seal surfaces and seal races, when removing and installing
parts.
Take steps to absolutely prevent any possibility of the crank
mechanism moving due to change of balance resulting from
removal of any component(s).
If the crankgear has to be unlocked to be moved, immediately
lock it in place again after this has been done.

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8.4.1 Maintenance on compression unit
activities to be performed periodically in addition to the daily and monthly check
POS. ACTIVITY DESCRIPTION

Every 500 operation hours
1.1 Compressor balancing system :
1.1.1 Check belts status and tensioning
1.1.2 Counterbalancing shaft bearing greasing
1.2 Compressor driving
1.2.1 Check belts status and tensioning (if applicable)
Every 1000 operation hours (activities of 500 hrs +)
2.1
Nut and bolts.
Check and if necessary adjust nuts fastening on following connection :
2.1.1 cylinder / compressor frame
2.1.2 connecting rod big end tie rods
2.1.3 compressor anchoring bolts
2.2 Valves
Check the correct functioning of the check valve on
2.2.1
compressor discharge piping
2.2.2 Checks for leaks on safety valves
Every 6 months – or according to local regulations

2.3 Gas detectors
2.3.1 Check gas detector calibration
Every 2000 hours or 2 years
2.4 Cooling circuit
2.4.1 Replace cooling liquid and wash the circuit

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Every 4000 hours or 2 years
3.1 Electric motors
3.1.1 Check the lubrication of bearings of the main electric motor.
Control and measurement of the insulation degree of main
3.1.2
motor windings
Control and measurement of the insulation degree of Air-
3.1.3
cooler motor windings
3.2 Air/Gas actuated Valves
3.1.2 Revise the actuated valves and replace the seals on the stem

4.1 Lubrication circuit
4.1.1 Replace completely oil
4.1.2 Clean compressor sump
4.1.3 Replace oil filter cartridge
4.2 Piston
4.2.1 Check piston ring: No one has to be broken. Check the sliding
surface status. Rings deeply scored should be replaced. The
width of the cut should not exceed the radial thickness.
4.2.2 Check piston rider ring : check the wear and the sliding
surface. If it is scored it has to be replaced. Sliding surface
status. Rings deeply scored should be replaced. The width of
the cut should not exceed the radial thickness.
4.2.3 Check piston status on external surface (non scratch has to be
present) and rings seat profile (no abnormal wear has to be
visible).
4.3 Cylinder
4.3.1 Check the internal diameter (3 axis at three different level) to
verify the wear, ovalization and conicity
4.5 Stuffing box
4.51 Check the wear and the sliding surface status of the seal rings
4.6 Rod/Piston lock nut
4.6.1 check tightening and tight if necessary
4.7 Rod/crosshead lock nut
4.7.1 check tightening and tight if necessary
4.8 Compressor valve

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4.8.1 Check seats status and replace internal component as rings
and springs.

5.1 Piston
5.1.1 Replace piston ring (if not replaced at 4000 hrs)
5.1.2 Replace piston rider ring (if not replaced at 4000 hrs)
5.1.3 Check piston rod sliding surface
5.2 Compressor valve
5.2.1 Replace compressor valves and valve cover gasket
5.3 Crankshaft
5.3.1 Check main bearing wear on flywheel side by measurement
of clearance on 4 axis : one vertical, one horizontal and two
at 45°(starting from 24000 operating hours)

6.1 Crankshaft
Check main bearing wear on flywheel side (by measurement
6.1.1 of clearance on 4 axis : one vertical, one horizontal and two
at 45°)
6.1.2 Check the big-end bearing on connecting rod wear
6.1.3 Check crank pin surface (eventual scratches)
6.2 Crosshead
6.2.1 Check clearance with sliding body
6.2.2 check clearance of pin and connecting rod
6.3 Cylinder
6.3.1 water chamber cleaning
6.4 Crankcase
6.4.1 replace the oldham coupling and relevant pin
6.4.2 replace oil ring and gasket on frame shield and doors

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According to local regulation (if locally required)
7.1 Gas storages – pressure equipments
7.1.1 Notified body inspection
Pressure safety Valve calibration check and inspection with
7.1.2
notified body
7.2 Pressure regulator on discharge line
7.2.1 Check calibration
7.2.2 Check leakage on pneumatic circuit fittings and valve.
8 Electric system
Every 300 operation hours
8.1 Lamp test
8.2 Check and control the sequence of safety trip and alarm
8.3 Check functioning of alarm horn
Every 6 months or 1000 hours
8.4 Clean inside the panel with vacuum cleaner
Every year or 2000 hours
8.5 Control and removal of oxidation from the electrical contacts:
general (including main panel ), power relays, contactors,
switches, thermostats.

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9 TROUBLESHOOTING
9.1 Troubleshooting
Should compressor or system operation ever be considered hazardous, proceed as

follows:
• Cut off the power supply (if possible from the general power supply enclosure);
• Close the manually-operated inlet cut-off valve;
• Empty the gas system by opening vent valves;
• Empty gas receiver through the system downstream of CUBOGAS® unit;
• Contact M.T.M. S.r.l. or an authorized Service Centre.
9.2 Troubleshooting (faults, causes and remedies)
If the machine is operated well and the routine maintenance schedule observed,
trouble is normally avoided.
It may, however, be useful for personnel in charge of operating and/or maintaining

the compressor to have full information on problems, likely causes and actions to be
taken.
As a basic guideline and the instructions give here below.
M.T.M. S.r.l. has a specific service for providing its Customers with technical
assistance which can be contacted for any problems or for further clarifications
regarding operation of the compressor.

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Size Sheet Specification number Revision

1.1 Purpose of the manual 5

1.2 Manufacturer and machine identification 7

1.3 Interpretation of abbreviations/codes 8

1.4 Technical assistance 11

1.5 General terms of guarantee 12

2.1 General regulations 14

2.2 Identification of danger zones 15

2.3 Safety regulations 16

2.4 Safety and information signs 18

3.1 General information 21

3.2 Operating conditions and performance 23

3.3 Main components of cubogas system 24

3.4 Gas compression system 24

3.5 Lubrication system 28

3.6 Cooling system (where applicable) 31

3.7 Instrument and control air system 33

Size Sheet Specification number Revision

3.9 Electric power system; 34

3.10 Safety system 35

4 INFORMATION ON HANDLING AND INSTALLATION 37

4.1 Unit lifting, handling, Installation, distances and positioning 37

4.3 Accurate cleaning of piping 44

4.5 Cubogas storage operations 45

4.7 Preservation products 46

4.8 Operation to be carried out after a period of idleness 47

5.1 General and preliminary information 48

5.2 First start up of cubogas unit 49

5.4 Start-up following stoppage on the system 53

5.5 Routine Start-up 53

6.1 Emergency shutdown 54

6.2 Stoppage due to blockage 56

6.3 Lack of electrical power 57

6.4 Properties of natural gas and gas leakages 58

6.5 Fire, danger of explosion 59

Size Sheet Specification number Revision

7.2 Putting the machine out of service 60

8.1 Maintenance recommendations 61

8.2 Routine check 61

8.3 Checks after initial start-up or general overhaul 64

8.4 Scheduled maintenance 65

9.2 Troubleshooting (faults, causes and remedies) 70

12 DRAWINGS AND DIAGRAMS

Size Sheet Specification number Revision

1.1 Purpose of the manual

The updates issued by the Manufacturer in the form of modifications, data-sheets or

Size Sheet Specification number Revision

Indicates situations of serious danger which, if neglected, could seriously

Indicates that one must behave in an adequate manner to avoid putting at

Indicates particularly important technical information not to be overlooked.

Size Sheet Specification number Revision

Figure 1.1 –Example of machine identification plate for European Market

Size Sheet Specification number Revision

CUBOGAS system is described in details with specific project documentation collected

Figure 1.2 –Example of P&Id of a Cubogas

Figure 1.3 – P&Id codes

Size Sheet Specification number Revision

Size Sheet Specification number Revision