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CONVO User Manual of SY5000 Series AC Drives
CONVO User Manual of SY5000 Series AC Drives
Chapter 1 Overview
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User Manual of SY5000 series AC Drive Overview
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User Manual of SY5000 series AC Drive Overview
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User Manual of SY5000 series AC Drive Overview
SY5000-P3D744 3.7 8
SY5000-P5D544 5.5 13
SY5000-P7D544 7.5 17
SY5000-P01144 11 24
SY5000-P01544 15 33
SY5000-P01844 18.5 39
SY5000-P02244 22 44
SY5000-P03044 30 60
SY5000-P03744 37 75
SY5000-P04544 45 90
Three Fan and
SY5000-P05544 55 110
phase pump
SY5000-P07544 75 150
380V purpose
SY5000-P09044 90 175
SY5000-P11044 110 210
SY5000-P13244 132 255
SY5000-P16044 160 305
SY5000-P18544 185 340
SY5000-P20044 200 380
SY5000-P22044 220 425
SY5000-P24544 245 480
SY5000-P28044 280 545
SY5000-P31544 315 615
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User Manual of SY5000 series AC Drive Overview
Resolution of
0.01Hz
output frequency
Digital setting: under 100Hz:0.01HZ; others: 0.1Hz;
Resolution of
analog input (external terminal) setting: 1% of highest
frequency setting
frequency
Linear V/F: base frequency can be set freely between
V/F feature
Control 25.00~650.00Hz
function constant torque, 1.2-th power and 1.5-th power decreasing
Torque
torque compensation mode selectable, compensation
compensation
voltage range: 0~30%
Start frequency(0.00~10.00Hz), voltage(0~15%),
DC braking
duration(0.0~10.0s)can be set freely
Overload General purpose: 150% rated current 1minute;
capacity fan and pump purpose: 120% rated current 1 minute
FWD-REV, RUN/FWD-REV, FWD-REV/self-
Operation mode
sustaining,3 modes available
Stop mode Deceleration stop/free stop
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User Manual of SY5000 series AC Drive Overview
Danger
Caution
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User Manual of SY5000 series AC Drive Overview
1.6 Precautions
1. The inverter just applies to general triple-phase AC induction motors or variable
frequency motors. The installation environment should be well ventilated.
2. It is a normal phenomenon that temperature and noise of the motor raise a little
higher than power frequency when use the inverter.
3. General motors can’t work long under low-speed.
4. Output terminal of the inverter cannot be connected with RC absorbing device,
such as capacitor, varistor, etc.
5. If install the contactor between the inverter and the motor, must ensure that the
inverter does not output when the contactor is on-off. Otherwise, it will damage
the inverter.
6. The inverter should be used derating if the altitude is higher than 1000 meters.
Derate 10% when the altitude rises 1500 meters.
7. The inverter is as industrial waste when scrap it. Please be careful:
(1)Inner polymer capacitors probably explode if set it on fire.
(2)Plastic pieces may produce toxic gases when burn it.
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User Manual of SY5000 series AC Drive Installation
Chapter 2 Installation
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User Manual of SY5000 series AC Drive Installation
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User Manual of SY5000 series AC Drive Installation
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User Manual of SY5000 series AC Drive Installation
2
2
1
1
(a) (b)
Figure 2-3 Disassembly and assembly of small panel
2
1 Claw locker A
1
Claw locker B
(a) (b)
Figure 2-4 Disassembly and assembly of keypad
1
1
2
2
(a) (b)
Figure 2-5 Disassembly and assembly of big panel
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User Manual of SY5000 series AC Drive Installation
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User Manual of SY5000 series AC Drive Installation
2-7(b)), and tighten by using standard No.1 crosshead screwdriver, and tightening
torque is about 5 ~ 8 N • m.
screw hole
(a) (b)
Figure 2-6 Disassembly and assembly of terminal housing and keypad (≥11 kW)
screw
hole clasp
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User Manual of SY5000 series AC Drive Installation
Caution
1. In order to avoid being exposed and damaged, don’t use other methods to
disassembly and assembly keypad and panels.
2. Don’t directly install big panel with keypad in the AC Drive, otherwise, it will
bring poor contact.Please separately install big panel in the AC Drive, then
install keypad in the big panel.
Caution
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User Manual of SY5000 series AC Drive Installation
*********************************************************************
Note: When install two AC Drives upper and lower, we should utilize isolating plate.
*********************************************************************
~15~
User Manual of SY5000 series AC Drive Wiring
Chapter 3 Wiring
Danger
Caution
1 Make sure rated voltages of AC main circuit power supply and inverter are the
same. Risk of injury and electric shock.
2 Do not test withstand voltage of inverter.
It will damage semiconductor components.
3 Please connect braking unit or braking resistor according to wiring diagram.
Risk of fire.
4 Please use the specified torque screwdriver fastening terminals. Risk of fire.
5 Do not connect the cable of input power supply to output U、V、W terminals.
It will damage the internal of the inverter if adding voltage onoutput terminals.
6 Do not switch phase-shift capacitor into output circuit. It will damage the internal
of the inverter.
7 Do not switch electric-magnetic switch and electric-magnetic contactor into ouput
circuit. When the inverter is in operation with a load, surge current generated by
electromagnetic switches, electromagnetic contactors will cause the over-current
protection circuit action of inverter.
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
Remark:
*1:MC is mainly used to prevent fault re-start or transcient power-cut re-start;
Resistor overheat protection of external braking unit also should be connected to the
control loop of MC.
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User Manual of SY5000 series AC Drive Wiring
supply switch in R, S, T;
*3:Be decided by JP3 jumpers of CPU board: Located in position 1, input voltage
range of external analog voltage V2 is 0~5V;located in position 3, input voltage
range of V2 is 0~10V. If no special requirements before delivery, JP3 jumper is locaed
in position 1, namely input voltage range of V2 is 0~5V. See above figure。
3.3 The composition of terminal blocks
Terminal blocks of SY5000 series inverter include terminal blocks of control
circuit and terminal blocks of main circuit:
Terminal block of general control circuit
1 Analog input:0~5V(0~10V)voltage source V2, 4~20mA current source
I2, GND
2 Digital input:SF, COM, SR, RST, EMS, PI1, PI2, PI3, PI4.
3 Digital output:OUT, TA, TB, TC
4 Analog output:FM
5 Signal of power supply:+5V voltage source Vcc, +24V power supply
Terminal block of main circuit
1 Input power supply:R(L1), S(L2), T
2 Ground terminal:
3 Connection terminal of external braking unit: ,
4 Connection terminal of braking resistor: , PB和 2, PB
5 Connection terminal of DC reactor: 1, 1 2
6 Electrical wiring:U, V, W
PI1 PI2 PI3 PI4 SF SR RST EMS FM GND
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User Manual of SY5000 series AC Drive Wiring
R S T 1 2 PB U V W
R S T
U V W PB
terminal blocks of main circuit (3PH 380V)
0.75~2.2KW (SY5000-G series)
3.7KW (SY5000-P series)
PB R S T U V W
terminal blocks of main circuit (3PH 380V)
3.7KW (SY5000-G series)
5.5KW (SY5000-P series)
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
, 1,
1, 1 2 are DC reactor terminals of main circuit
1, 2
PB Between PB and is the terminal of built-in braking resistor
Ground terminal,grounding
1. Installation of ELCB
As the inverter’s output is high-frequency PWM signal, the inverter will generate
high-frequency leakage current, please select Y2 type delay leakage circuit breaker
with above 30mA current sensitivity; if use ordinary ELCB, please select ELCB with
above 200mA current sensitivity.
2. Connection with terminal blocks
The phase sequence of input power supply is irrevelant to R(L1), S(L2), T phase
sequences of terminal block, so it can be any connection.
3. Setting of AC reactor or DC reactor
When the input power is connected with capacitive load, it will generate high peak
current in power grid.
If don’t take appropriate measures, the peak current may damage inverter rectifier
and other power modules.
When there is high peak current in power grid, please connect 3PH AC reactor
(optional) on the power input side of inverter, or install DC reactor on the terminal of
DC reactor.
Therefore, it not only suppresses peak current, but also improves power factor.
4. Setting of Surge Protection Device (SPD)
When there is inductive load near the inverter (electromagnetic contactor,
electromagnetic valve, electromagnetic coil, electromagnetic circuit breaker), please
install SPD at two ends of its coil.
5. Wiring of inverter and electric motor
Please check whether rotate forwards when confirm the command of forward.
When the motor is reverse rotation, exchanging any two of U, V, W output
terminals can change rotation direction of the motor.
Use jog function to confirm forward and reverse rotations.
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User Manual of SY5000 series AC Drive Wiring
6. Absolutely prohibit the connection of power supply wire and output terminal
Don’t connect the input power line to the output terminal.
If you input the power at the output terminal, the internal components of inverter
will be damaged.
7. Absolute prohibit short-circuit or grounding of output terminal
Do not directly touch the output terminal. Do not short the output line with inverter
housing. Otherwise, there will be danger of electric shock and short circuit.
In addition, don’t short the output line.
8. Absolutely prohibit the use of phase-shift capacitor
Don’t connect the capacitor in the output circuit. It will cause the damage of the
inverter.
9. Absolutely prohibit the use of electromagnetic switch
Don’t connect electromagnetic switches and electromagnetic contactors.
Otherwise, inverter surge current will cause protection action, and that will damage
interial components when it’s serious.
10. Wiring distance between inverter and motor
The longer wiring distance between the inverter and the motor, the higher high-
harmonic leakage current of the cable.
Leakage current will negatively impack the inverter and near equipments. Then it
should minimize the leakage current.
Wiring distance and carrier frequency are as shown in Table 3-3:
Table 3-3 Wiring distance and carrier frequency between inverter and motor
Wiring distance between inverter
Below 50m Below 100m Above 100m
and motor
Carrier frequency Blow 12KHz Below 10KHz Below 5KHz
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User Manual of SY5000 series AC Drive Wiring
④ Don’t form the grounding line to a loop in the place when use two or more
inverters. Correct and wrong grounding methods are as shown in Figure 3-5.
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
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User Manual of SY5000 series AC Drive Wiring
Try to far away from inverter and its input and output wires.
If the signal cable must cross power cable, keep orthogonality between them.
(2) Connect output line into ground metal tube. The interval distance between
output line and signal line is more than 30cm.
(3) On the output side of the inverter, install special radio noise filter and linear
noise filter(ferrite common-mode retardation coil) to restrain radiation noise
of power line.
(4) Avoid parallel wiring or bundle wiring between signal line and power line,
make easy-effected equipments aways from the inverter, make easy-effected
signal away from input and output lines of the inverter.
It is better that shield signal line and power line, and respectively put into metal
tubes. The interval distance between metal tubes is more than 20mm.
(5) Shield with steel vessel. Connection line between inverter and the motor should
be as short as possible.
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User Manual of SY5000 series AC Drive Keypad operation
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User Manual of SY5000 series AC Drive Keypad operation
4.1.3 Keypad operation
Function of keys is as shown in Table 4-1
Table 4-1 Function of keys
Key Name Function
In the direct mode, click here to enter functional group option, and
Function
click the key again to ruturn back direct display status.In the status
key
of parameter setting, click here to return previous status.
Run key Clicking and releasing the key to issue running commands, the
inverter will accelerates running according to setting acceleration
time.
It is the stop command key when controlled by control panel.
Stop/ Clicking and releasing the key to issue stop commands, the inverter
reset
key will decelerates stop according to setting deceleration time.
Use the key to reset the inverter when it trips because of a fault.
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User Manual of SY5000 series AC Drive Keypad operation
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User Manual of SY5000 series AC Drive Keypad operation
Example of function setting and parameter regulation (under the status of direct
display)
E.g. 1:Set base frequency as 60Hz:
No. Operation Explanation
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User Manual of SY5000 series AC Drive Keypad operation
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
0: disabled;
1: jog command is controlled by
status of PI1-COM;
2: jog command is controlled by
Jog status of PI2-COM;
○ b-002
command 3: jog command is controlled by
1 0
status of PI3-COM;
4: jog command is controlled by
status of PI4-COM;
5: enabled.
0: disabled;
1: 8-step speed running according
to according to statuses of [E-019],
[E-020], [E-021];
Multi-step
2: single-cycle operation according
○ b-003 speed
to frequency [E-022] ~ [E-025], then
1 0
command
maintain running at frequency of
[E-025];
3: recycle operation according to
frequency of [E-022] ~ [E-025]
0: disabled;
1: analog voltage input setting
frequency is controlled by PI1-COM
status;
2: analog voltage input setting
frequency is controlled by PI2-COM
Analog
status;
voltage
○ b-004
input
3: analog voltage input setting 1 0
frequency is controlled by PI3-COM
command
status;
4: analog voltage input setting
frequency is controlled by PI4-COM
status;
5: set frequency according to analog
voltage input
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User Manual of SY5000 series AC Drive Parameter instrction
0: disabled;
1: analog current input setting
frequency is controlled by PI1-
COM status;
2: analog current input setting
frequency is controlled by PI2-
Analog COM status;
○ b-005 current input 3: analog current input setting 1 0
command frequency is controlled by PI3-
COM status;
4: analog current input setting
frequency is controlled by PI4-
COM status;
5: set frequency according analog
current input
0: disabled;
1: panel potentiometer setting
frequency is controlled by PI1-COM
status;
2: panel potentiometer setting
frequency is controlled by PI2-COM
Keypad status;
○ b-006 potentiometer 3: panel potentiometer setting 1 5
command frequency is controlled by PI3-COM
status;
4: panel potentiometer setting
frequency is controlled by PI4-COM
status;
5: Set frequency by panel
potentiometer.
~39~
User Manual of SY5000 series AC Drive Parameter instrction
Highest
Х b-009 25.00 ~ 650.00 0.01 Hz 50.00
frequency
Upper limit
○ b-010
frequency
[b-011] ~ [b-009] 0.01 Hz 50.00
Lower limit
○ b-011
frequency
0.00 ~ [b-010] 0.01 Hz 0.00
Lower limit
0: lower limit frequency stop mode;
Х b-012 frequency 1 0
1: lower limit frequency run mode。
mode
Lower limit
○ b-013 hysteresis 0.00 ~ [b-010] 0.01 Hz 0.00
frequency
Start
○ b-014
frequency
0.00 ~ 25.00 0.01 Hz 0.00
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User Manual of SY5000 series AC Drive Parameter instrction
Torque
Х b-023 compensation 0 ~ 30 1 % 3
voltage
0: overload protection function
Electronic disabled;
○ b-024
thermal relay 1: overload protection function
1 1
enabled;
Electronic
○ b-025 thermal relay 50 ~ 150 1 % 100
level
PWM
○ b-026 Carrier 1~ 16 1 KHz 6
frequency
○ b-027 Jog frequency 0.00 ~ b-010 0.01 Hz 0.00
Jog accel/
○ b-028
decel mode
0: linear mode;1: S-curve mode 1 0
0: disabled;
1: controlled by PI1-COM status;
DC braking
2: controlled by PI2-COM status;
○ b-032 command
3: controlled by PI3-COM status;
1 0
when stop
4: controlled by PI4-COM status;
5: enabled
DC braking
Х b-033 start 0.00 ~ 10.00 0.01 Hz 3.00
frequency
DC braking
Х b-034 0 ~ 15 1 % 3
torque
Motor
0: forward;
Х b-035 direction 1 0
1: reverse.
command
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User Manual of SY5000 series AC Drive Parameter instrction
0: FWD/REV mode——
if SF-COM short, then order the motor
to rotate forward; if SR-COM short,
then order the motor to rotate reverse;
1: RUN, FWD/REV mode——
If SF-COM short, then order the
motor to run forward, if both of SF-
SF, SR
○ b-036
command
COM,SR-COM are short, then order 1 0
the motor to run reversely, if SF-COM
is off, then the motor stops;
2: self-sustaining mode——
SF-COM pulse signal orders the motor
to run forward, SR-COMpulse signal
orders the motor to run reversely, PI1-
COM pulse signal stop the motor.
DC braking
○ b-040
before start
0.0~10.0 0.1 s 0.0
0: display “0”
1: display setting frequency;
2: display output frequency;
Display 3: display DC bus voltage;
content 4: display output voltage;
○ b-041
command in 5: display output current;
1 0
standby state 6: display PID regulation reference
value;
7: display PID regulation feedback
value.
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User Manual of SY5000 series AC Drive Parameter instrction
Function
Description Setting range Increment Unit Default
code
Cycle operation
○ E-014
duration 1
0.1 ~ 6000.0 0.1 s 2.0
Cycle operation
○ E-015
duration 2
0.1 ~ 6000.0 0.1 s 2.0
Cycle operation
○ E-016
duration 3
0.1 ~ 6000.0 0.1 s 2.0
Cycle operation
○ E-017
duration 4
0.1 ~ 6000.0 0.1 s 2.0
Mult-step speed
○ E-018 running direction 0 ~ 255 1 0
setting
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
Multi-step speed
○ E-025
setting 4
0.00 ~ [b-010] 0.01 Hz 0.00
Multi-step speed
○ E-026
setting 5
0.00 ~ [b-010] 0.01 Hz 0.00
Multi-step speed
○ E-027
setting 6
0.00 ~ [b-010] 0.01 Hz 0.00
Multi-step speed
○ E-028
setting 7
0.00 ~ [b-010] 0.01 Hz 0.00
Each speed accel
○ E-029 / decel time 0 ~ 255 1 0
command
Positive/negative
0: positive characteristic;
○ E-030 characteristic
1: negative characteristic
1 0
command
Analog input
○ E-031
bias
-50.0 ~ 50.0 0.1 Hz 0.0
Analog input
○ E-032
gain
0.01 ~ 5.00 0.01 1.00
Pulse frequency
○ E-033
input eguivalent
0.10 ~ 5.00 0.01 Hz 0.10
Motor stall
○ E-041
level
50 ~ 200 1 % 150
Power input 0: disabled;
○ E-042
start 1: enabled
1 0
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User Manual of SY5000 series AC Drive Parameter instrction
Resychronization
○ E-043
waiting time
0.0 ~ 100.0 0.1 s 20.0
Slip
Х E-044 0.00 ~ 10.00 0.01 % 0.00
compensation
Constant
Х E-045 0 ~ 400 1 V 380
voltage control
0: decel stop;
1: free stop is controlled by
PI1-COM status;
2: free stop is controlled by
Free stop PI2-COM status;
○ E-046
command 3: free stop is controlled by
1 0
PI3-COM status;
4: free stop is controlled by
PI4-COM status;
5: free stop.
Emergency stop 0: disabled;
○ E-047
command 1: enabled;
1 0
0: Alarm output prohibited
when emergency stop, and
Alarm
fault relay don’t act.
○ E-048 allow when
1: Alarm output allowed
1 0
emergency stop
when emergency stop and
fault relay acts.
0: free stop;
1: stop according to decel
Emergency stop
○ E-049
mode
time 1 ([b-018]); 1 0
2: stop according to decel
time 2 ([b-021]).
Tripping mode
○ E-050 when under 0: tripping;1: disabled 1 0
voltage
0: disabled:
1: try recovery on
overcurrent (o.C) fault;
2: try recovery on
Fault trial
overvoltage (o.E) fault;
○ E-051 recovery project
3: try recovery on IPM (F.Lt)
1 0
command
fault;
4: reserved;
5: try recovery on all above
faults.
Fault trial
○ E-052
recovery time
0.1 ~ 20.0 0.1 s 10.0
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User Manual of SY5000 series AC Drive Parameter instrction
0: operation signal—— if
output frequency is higher than
[E-055], then open collector
between OUT-COM output low
level;
Open collector 1: frequency arrival signal——
output if output frequency is in the
Х E-054 command range of (setting frequency ± 1 0
(for SY5000-G [E-056]) , then open collector
series only) between OUT and COM output
low level;
2: overload alarm signal——
if overload fault happens,then
open collector between OUT
and COM output low level.
0: operation signal—— when
output frequency is higher than
[E-055] settings, relay closes,
otherwise disconnects;
1: frequency arrival signal
—— when output frequency
is in the range of ± [E-056]
settings, relay closes, otherwise
disconnects;
2: overload alarm signal——
when overload failure happens,
Output relay closes, otherwise
selection of disconnects;
3: operation signal in zero
relay Y1
Х E-054 speed—— when output 1 0
(for SY5000-P
frequency is 0 and still in
series only) operation status, relay closes,
otherwise disconnects;
4: under-voltage locking
signal—— When under-
voltage failure happens
(display “P.Off”), relay closes,
otherwise disconnects.
(Note: relay closing means
Y10-Y11 connecting and
Y10-Y12 disconnecting; relay
disconnection means Y10-Y11
disconnecting, and Y10-Y12
closing).
~47~
User Manual of SY5000 series AC Drive Parameter instrction
Operation
○ E-055 signal 0.01 ~ [b-010] 0.01 Hz 0.10
frequency
Speed reach
○ E-056 detection 0.0 ~ 50.0 0.1 Hz 0.0
amplitude
Keypad display
○ E-057
magnification
0.1 ~ 100.0 0.1 1.0
Parameter 0: no operation;
initialization 1: restore all default
Х E-059 1 0
(restore parameters;
default) 2: clear all fault records.
Digital voltage
○ P-002
setting value
0.00 ~ 10.00 0.01 V 0.00
Digital current
○ P-003
setting value
0.0 ~ 20.0 0.1 mA 0.0
~48~
User Manual of SY5000 series AC Drive Parameter instrction
Feedback value
○ P-006
gain
0.0 ~ 10.0 0.1 1.0
Positive/
negative
0: positive characteristic;
○ P-007 characteristic
1: negative characteristic
1 0
of feedback
value
PID regulator
○ P-008
rate Kp
0.0 ~ 10.0 0.1 1.5
PID regulator
○ P-009
integration Ti
0.0 ~ 100.0 0.1 s 0.1
PID regulator
○ P-010
differential Td
0.0 ~ 100.0 0.1 s 0.0
Sample cycle
○ P-011
Ts
0.1 ~ 50.0 0.1 s 0.1
Bias limit
○ P-012 of PID 1 ~ 20 1 % 1
regulation
Display
magnification
of reference 0.1 ~ 600.0(SY5000-G series)
○ P-013
value and 0.1~100.0(SY5000-P series)
0.1 10.0
feedback
value
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
Adding-pump
○ G-002
delay time
0.0 ~ 6000.0 0.1 s 0.0
Subtracting-
○ G-003 pump delay 0.0 ~ 6000.0 0.1 s 0.0
time
Y1 closing
○ G-004
delay
0.0 ~ 6000.0 0.1 s 0.0
Y1
○ G-005 disconnecting 0.0 ~ 6000.0 0.1 s 0.0
delay
Y2 closing
○ G-006
delay
0.0 ~ 6000.0 0.1 s 0.0
Y2
○ G-007 disconnecting 0.0 ~ 6000.0 0.1 s 0.0
delay
Y3 closing
○ G-008
delay
0.0 ~ 6000.0 0.1 s 0.0
Y3
○ G-009 disconnecting 0.0 ~ 6000.0 0.1 s 0.0
delay
Water-supply
monitoring
○ G-010
function of
0: no output 1 0
(When [G-010]=0, output of Y1 is
relay Y1
determined by [E-054] );
Water-supply 1: frequency upper limit monitoring;
monitoring 2: frequency lower limit monitoring
○ G-011
function of 3: feedback value upper limit
1 0
relay Y2 monitoring;
4: feedback value lower limit
Water-supply monitoring
monitoring
○ G-012
function of
1 0
relay Y3
Upper limit
frequency of
○ G-013
monitoring
[G-014]~b010 0.01 Hz 50.00
signal
Lower limit
frequency of
○ G-014
monitoring
0.00~[G-013] 0.01 Hz 0.00
signal
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User Manual of SY5000 series AC Drive Parameter instrction
Upper limit
feedback value
○ G-015
of monitoring
[G-016]~100.00 0.01 % 100.00
signal
Lower limit
feedback value
○ G-016
of monitoring
0.00~[G-015] 0.01 % 0.00
signal
*********************************************************
Note: * Here parameters are only enabled in fan and pump purpose inverters, and
disabled in other purpose inverters.
********************************************************
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User Manual of SY5000 series AC Drive Parameter instrction
enter setting state of parameter b-000 panel number setting frequency, click
~53~
User Manual of SY5000 series AC Drive Parameter instrction
Firstly run for some time (the time is determined by E-014) at the frequency
which is set by E-022.
Secondly run for some time (the time is determined by E-015) at the frequency
which is set by E-023.
2 Thirdly run for some time (the time is determined by E-016) at the frequency
which is set by E-024.
After that, run for some time (the time is determined by E-017) at the frequency
which is set by E-025.
Finally stop at the frequency which is set by E-025.
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User Manual of SY5000 series AC Drive Parameter instrction
Similar with the way when parameter value is 2.But after run for some time (the
time is determined by E-017) at the frequency which is set by E-025. Run again
3
for some time (the time is determined by E-014) at the frequency which is set by
E-022. Carry out next cycle.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
b-012=0 b-012=1
*********************************************************
*Note: if b-014 is too big, the motor may overheat or the inverter may alarm “OC”
.
*********************************************************
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
For accel/decel mode, linear mode and S-curve mode are optional. Accel time
is defined as the required time when output frequency increases from 0 to highest
frequency; decel time is defined as the required time when output frequency increases
from highest frequency to 0.
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User Manual of SY5000 series AC Drive Parameter instrction
*********************************************************
*Note: When drive multiple motors or rated current of the motor is low than b-025, it
will not protect the motor. At this time, please configure thermal protection relay for
each motor.
*********************************************************
b-026 PWM carrier frequency
Properly adjusting the value of this parameter can avoid resonance between
inverter and current or the machine with load, and change electromagnetic nosie of
the motor.
Carrier frequency 1-16 KHz is adjustable in SY-5000-G series inverters.
b-031 DC braking duration
This parameter decides DC braking time when the motor stops.
b-032 DC braking when stop
b-032 Corresponding function
0 DC braking is inenabled when stop.
When setting terminals (1~4 respectively corresponds to terminals
of PI1~PI4) is short-circuiting with COM terminal, short-circuiting
1~4
or disconnection status control DC braking enabled or inenabled
when stop.
5 DC braking is enabled when stop.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
Forward
Reverse
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User Manual of SY5000 series AC Drive Parameter instrction
In this mode, if you want to stop running, there must be to maintain the signal
input of PI1 terminal.
Forward
Reverse
Stop
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
与 CM 端子断开
Disconnect with CM terminal
EMS RST SF SR PI4 PI3 PI2 PI1
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User Manual of SY5000 series AC Drive Parameter instrction
Default frequencies
0 0 0 (b-004=0:panel potentiometer setting frequency;
b-004=5: external potentiometer setting frequency)
0 0 1 Step 1(E-022)
0 1 0 Step 2(E-023)
0 1 1 Step 3(E-024)
1 0 0 Step 4(E-025)
1 0 1 Step 5(E-026)
1 1 0 Step 6(E-027)
1 1 1 Step 7(E-028)
When set b-003 as 2 or 3, No.1~ 4 step speed automatic cycle operation (2 is
single cycle, 3 is repeat cycle). Accel /decel time of each step speed is determined
by E-029. When b-003 is not 0 and b-001=5, direction of multi-step speed operation
is determined by the value of E-018. Firstly confirm the corresponding binary value
according to direction(0:forward;1:reverse) of each step speed, as shown in
the follow figure. Then change to decimal system, namely E-018. When b-003 is not
0 and b-001 = 0, operation direction of each step speed is determined by states of SF,
SR terminals, and it is unrelated with E-018.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
*********************************************************
*Note: When b-003 = 3, properly setting relevant parameters can reach the function
of wobbing frequency.
*********************************************************
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User Manual of SY5000 series AC Drive Parameter instrction
below: ,
X means input voltage,Y means output frequency,at this time, bias
E-031 = 0.0,gain E-032 = 1.00.
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User Manual of SY5000 series AC Drive Parameter instrction
For example: set frequency by external analog voltage input, now require output
frequency 0 ~ 50.00 Hz which is corresponded to input 1 ~ 4V, so input output
characteristic curve (see above right figure) at this time can be expressed at below:
.
E-033 pulse frequency
When b-007 = 1, namely select setting frequency as pulse signal given, when
detect a rising edge in PI3 terminal, output frequency increases a equivalent which
is determined by E-033; when detect a rising edge in PI4 terminal, output frequency
decreases a equivalent which is determined by E-033.
*********************************************************
* Note: When set b-007 as 1, PI3, PI4 terminals can not be used for other purposes.
*********************************************************
E-034 meter output command
E-035 meter output gain
+
FM
_
GND
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
As show in below figure, stop frequency rising once output current is beyond
stall prevention level (E-041) in accel, and immediately adjust accel time and again
accelerate once the current declines, thus prevent over-current stall.
Therefore, actual accel time is often longer than setting accel time when enable
this function.
Otherwise, when the motor runs at the setting frequency, it automatically decline
output frequency once the current beyond stall level, so control output current lower
than stall level.
When E-040 = 0, the function of preventing current stall is disabled
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User Manual of SY5000 series AC Drive Parameter instrction
Constant voltage control function can automatically control output voltage at the
constant value when power voltage changes. Don’t need to adjust V/F characteristic
or change rated voltage of the motor, even if different input voltage areas.
Default is set as 380V(3-phase 380V series)/220V(1-phase 220V series)
*********************************************************
*Note: this function can’t increase output voltage higher than input power’s voltage.
*********************************************************
E-046 free stop selection
Two stop methods: decel stop and free stop. Free stop is also enabled for external
terminal.
E-046 = 0:decel stop;
E-046 = 1~4:use external terminals of PI1~PI4 to free stop——if selected
terminal connects with COM, free stop and display “FrEE”;if selected
terminal disconnects with COM, decel stop when there are stop signals;
E-046 = 5:free stop and display “FrEE”.
Free stop waiting time is determined by parameter of E-043.
E-047 input permission when emergency stop.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
*********************************************************
*Note:
(1) When rare fault occurs and it is difficult to do reset operation, please try fault
recovery.
(2) If faults always happen, we must firstly check out reasons;
(3) If the load inertia is very large, sometimes unable to use trial recovery functions.
(4) Although there is always the function of trial recovery fault, you must carefully
the characteristic of mechanical equipment before using the function. When can
not start with a load or immediate alarm once no output of inverter, do not use
this function.
*********************************************************
E-054 open collector output selection
E-055 operations signal frequency
E-056 speed reaches detection amplitude
Example of terminal connection
Output signal (terminal OUT) of open colletor can be any one of operation
signal, speed arrival signal and overload alarm signal.
Factory setting is operation signal. Value of E-054 : 0 —— operation signal; 1
—— frequency arrival signal; 2 —— overload alarm signal.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
If relative bias value of closed loop system is bigger than setting value of bias
limit, namely bigger than +[P-012] % or less than -[P-012] %,then use PID
regulator to adjust.
If relative bias value of closed loop system is in the setting range [-[P-012] %,
+[P-012] % ] of bias limit, PID regulator stops to adjust, and output of PID regulator
is unchanged, as shown in below figure.
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
PID regulation function is enabled, namely When [P-000] = 1 and [P-013] = 10,
[E-001] value is the percentage of setting value in maximum value, then [E-001] value
is displayed according to blow equality:
[E-002] =([E-002] value when [P-013] = 10)×[P-013]
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
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User Manual of SY5000 series AC Drive Parameter instrction
This parameter is used to set the site address when RS485 communicates, and the
inverter only receives host computer data which is consistent with the site.
[R-004]: selection of status monitoring value
0: output frequency
1: setting frequency
2: DC bus voltage
3: output voltage
4: output current
5: radiator temperature
This parameter is used to read PZD data.
[R-005]: reserved
[R-006]: communication delay time
This parameter is used to set communication delay time,interval time which
is between inverter complete receiving data and starting to send data to the host
computer.
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User Manual of SY5000 series AC Drive Commissioning
Chapter 6 Commissioning
Danger
Caution
1. Please confirm once again allowable use range of electrical and mechanical
equipments. Risk of injury.
2. Do not check signal when running.
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User Manual of SY5000 series AC Drive Commissioning
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User Manual of SY5000 series AC Drive Commissioning
setting frequency.
⑤ In operation, enter the status of b-000, click ▲▼ keys, and can immediately
change motor rotation speed.
⑥ Click STOP key of control panel, the motor speed declines and then stop
rotating.
⑦ Set b-002 as 5, b-027 as 10.00Hz. Press RUN key and release, the inverter
runs to output frequency as 10.00Hz, and the motor rotates according to current
setting direction.
Observation of running status
① Change frequency command or rotation direction, and observe whether there
is vibration and noise of the motor.
② Please confirm the inverter whether works normally or not.
6.2.4 Load operation
After the motor works normally with no load, connect the load, and commission
with load.
Connect machanical load
① After the motor stops, connect mechanical load.
② Fastening screw, so that mechanical load fixed on the motor shaft.
Start inverter
① Use control panel to start the inverter. It is the same as no load.
② Change parameter value of b-035 from 0 to 1. And the motor reverse totates
until reaches the setting frequency.
③ In operation, enter the parameter setting status of b-000, click ▲▼ keys,
and can immediately change motor rotation speed.
④ Click STOP key of control panel, the motor speed declines and then stop
rotating.
⑤ Set parameter value of b-002 as 5, b-027 as 10.00Hz. Press RUN key and
release, the inverter runs to output frequency as 10.00Hz, and the motor rotates
according to current setting direction.
Observation of running status
① Make sure that the running direction of mechanical load is whether correct
or not.
② Change frequency command or rotation direction, and observe whether there
is vibration and noise of the motor.
③ When running, please switch to E-005 function code to see if the motor
current is excessive.
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User Manual of SY5000 series AC Drive Toubleshooting
Chapter 7 Troubleshooting
After detecting anomaly of inverter, protection circuit and fault output relay
work and display fault and stop running. Please be sure to find fault reasons and
corresponding countermeasures, and run again after troubleshooting.
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User Manual of SY5000 series AC Drive Toubleshooting
Over-heat Detect the temperature of radiator, cut off output and shut down when it
protection (o.t.) is approximately 85℃
Self-diagnosis Detecting interior CPU, peripheral circuit and data storage is normal, or
(-.Err) not.
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User Manual of SY5000 series AC Drive Toubleshooting
1. Short-circuit happens
Intelligent Please identify reasons,
in the upper and lower
power and reset after taking
bridge arms of IPM;
module approximate measures. If
2. Other reason causes
(IPM) this persists, please seek
oversized transcient
protection technical support.
current.
Transcient The power voltage
power-cut declines or transcient Please check power status
or under- power failure occurs in and wiring of input side.
voltage fault operation.
1. Check fan operation;
1. Cooling fan is
2.Make inverter operating
abnormal;
Over-heat of environment meet the
2. Ambient temperature
inverter requirements;
is too high;
3. Eliminate dust of the
3. Air vent is blocked
air vent.
1. Decrease load or
1. Motor over-load; replace larger capacity
2. V/F feature or torque inverter;
Over load 2. Increase or decrease
compensation capacity
is uncertain. torque compensation
voltage
Please store this
parameter again by using
E2PROM
Errors happen when SET key, or initialize by
write data
E2PROM stores data. using E-059 parameter,
error
cut off the power and then
power on.
Emergency Terminal input, EMS Confirm the signal
stop acts connection.
(Remark) E2PROM errors of wiring data, just display anomaly and don’t trip.
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User Manual of SY5000 series AC Drive Toubleshooting
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User Manual of SY5000 series AC Drive Maintenance
Chapter 8 Maintenance
Danger
1. Do not touch the inverter terminals, which there is high voltage on terminal.
Risk of electric shock.
2. Before power on, please install terminal housing. When disassemble housing,
please switch off power supply. Risk of electric shock.
3. Cut off power supply of main circuit, then carry out inspection and maintenance
after confirm LED extinguishing for 5~10 minutes. Risk of residual voltage of
electrolytic capacitor.
4. Non-specialists do not do maintenance and inspection. Risk of electric shock.
Caution
1. CMOS integrated circuits are installed in keypad, control circuit board and
drive circuit board. Please take care!
Don’t directly touch circuit board. Electrostatic induction may damage
integrated chips of circuit board.
2. Do not change wiring or remove terminal wires when it is power-up. Risk of
electric shock.
3. Do not check signals in operation. Risk of damaging equipments.
8.1 Inspection and maintenance
Ambient temperature, humidity, dust and vibration effects, as well as aging of
components all are likely lead to potential failure of the inverter.Therefore, must do
regular inspection maintenance.
8.1.1 Regualr inspection and maintenance
Hearing and touching the housing,check if there are abnormal heating, noise
and vibration from the inverter and the motor.
Check if ambient temperature and humidity exceeds the manual provision by
using thermometer and hygrometer.
Load current is in the range of rated value, or not.
Cooling fan runs normally, or not.
8.1.2 Daily inspection
Be sure to cut off the power when do regular inspections.
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User Manual of SY5000 series AC Drive Maintenance
Start to check after no displaying of the monitor and turning off of the main
circuit power indicator.
Inspection contents are as shown in Table 8-1
Table 8-1 Regualr inspection contents
Inspection items Inspection contents Abnormal countermeasures
Main circuit terminal, screw Loosening of screws,
Tighten with a screwdriver
of control circuit terminal or not
Use 4~6kg/cm2 pressure dry
Heat sink Dust or not
compressed air to blow off
Use 4~6kg/cm2 pressure dry
PCB Dust or not
compressed air to blow off
Abnormal noise,
abnormal vibration, or
Cooling fan Replace cooling fan
total running time up
to 20,000 hours.
Use 4~6kg/cm2 pressure dry
Power components Dust or not
compressed air to blow off
Discoloring, off-flavor,
Aluminium capacitor Replace aluminium capacitor
bubbling, or not
8.1.3 Daily maintenance
Operational lifespan of inverter electronic components are closely related to
using environment, using condition and maintenance situation. Lifespan of vulnerable
parts under normal using conditions are as shown in Table 8-2:
Table 8-2 Replacement time of inverter components
Component name Lifespan
Cooling fan 2~3 years
Capacitor 4~5 years
PCB 5~8 years
Regular service conditions of above inverter components are:
1. Ambient temperature:annual average 30℃。
2. Load factor:under 80%
3. Run time:below 12 hour/day
Users determine replacement period according to actual situation.
8.1.4 Storage
1. Store inverters in well-ventilated places, and avoid high temperature,
humidity and dustiness.
2. Long time storage will lead to deterioration of electrolytic capacitors. So
ensure connection the inverter to power supply at least once in two years. And
input voltage slowly raises rated value by the voltage regulator.
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User Manual of SY5000 series AC Drive Braking unit and braking resistor
When the inverter-driven control equipment requires rapid braking, use braking
unit or braking resistor to release the energy which be feedbacked to DC bus when the
motor brakes.
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User Manual of SY5000 series AC Drive Braking unit and braking resistor
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User Manual of SY5000 series AC Drive Braking unit and braking resistor
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User Manual of SY5000 series AC Drive MODBUS communication protocol
2 Encoding meaning
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User Manual of SY5000 series AC Drive MODBUS communication protocol
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Command message:
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘3’
‘2’
‘1’
Starting address
‘0’
‘2’
DATA
‘0’
Number of data(count ‘0’
by word) ‘0’
‘2’
‘D’
LRC Check
‘7’
CR
END
LF
Response message:
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘3’
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User Manual of SY5000 series AC Drive MODBUS communication protocol
b) RTU mode:
Command message:
Address 01H
Function 03H
21H
Starting data address
02H
Number of data 00H
(count by word) 02H
CRC CHK Low 6FH
CRC CHK High F7H
Response message:
Address 01H
Function 03H
Number of data 04H
(count by byte)
Content of data 17H
address 2102H 70H
Content of data 00H
address 2103H 00H
CRC CHK Low FEH
CRC CHK High 5CH
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Response message:
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘6’
‘0’
‘1’
data address
‘0’
‘0’
DATA
‘1’
‘7’
Data content
‘7’
‘0’
‘7’
LRC Check
‘1’
CR
END
LF
b) RTU mode:
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Command message:
Address 01H
Function 06H
01H
Data address
00H
17H
Data content
70H
CRC CHK Low 86H
CRC CHK High 22H
Response message:
Address 01H
Function 06H
01H
Data address
00H
17H
Data content
70H
CRC CHK Low 86H
CRC CHK High 22H
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘8’
‘0’
‘0’
Data address
‘0’
‘0’
DATA
‘1’
‘2’
Data content
‘A’
‘B’
‘3’
LRC Check
‘A’
CR
END
LF
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Response message:
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘8’
‘0’
‘0’
Data address
‘0’
‘0’
DATA
‘1’
‘2’
Data content
‘A’
‘B’
‘3’
LRC Check
‘A’
CR
END
LF
b) RTU mode:
Command message:
Address 01H
Function 08H
00H
Sub Function
00H
12H
Data content
ABH
CRC CHK Low ADH
CRC CHK High 14H
Response message:
Address 01H
Function 08H
00H
Sub Function
00H
12H
Data content
ABH
CRC CHK Low ADH
CRC CHK High 14H
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Parameter
Definition Description
address
GG represents parameter group number; nn represents
parameter number.
Set parameter
(instruction of parameter group number: 0 corresponds to
in internal GGnnH
group b, 1 corresponds to group E, 2 corresponds to group P, 3
inverter
corresponds to group G, 4 corresponds to group r)
e.g.:P-005 expressed by 0205H
bit 0 Run command 0:No 1:Yes
bit 1 Reserved -- --
bit 2 Stop command 0:No 1:Yes
Command of 2000H bit 3 Reserved -- --
inverter bit 4 Run at uplink frequency 0:No 1:Yes
bit 5 Fault reset 0:No 1:Yes
bit 6~15 Reserved -- --
2001H frequency
fault code:
bit 0 Under voltage 0:No 1:Yes
bit 1 Over current 0:No 1:Yes
bit 2 Over voltage 0:No 1:Yes
2100H bit 3 Over load 0:No 1:Yes
bit 4 IPM protection 0:No 1:Yes
bit 5 Over heat 0:No 1:Yes
bit 6 Other faults 0:No 1:Yes
bit 7~15 Reserved -- --
Inverter is ready to run, at a
bit 0 0:No 1:Yes
standstill
Monitor Inverter has been running to
inverter bit 1 0:No 1:Yes
the preset frequency
status
bit 2 In acceleration 0:No 1:Yes
2101H bit 3 In deceleration 0:No 1:Yes
bit 4 Inverter with output 0:No 1:Yes
Inverter controlled by host
bit 5 0:No 1:Yes
computer
bit 6 Parameter lock 0:No 1:Yes
bit 7~15 Reserved -- --
2102H Setting frequency
2103H PID given value
2104H PID feedback value
2105H Output frequency
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User Manual of SY5000 series AC Drive MODBUS communication protocol
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User Manual of SY5000 series AC Drive MODBUS communication protocol
‘7’
LRC CHK
‘7’
CR
END
LR
RTU mode:
Address 01H
Function 86H
Exception code 02H
CRC CHK Low C3H
CRC CHK High A1H
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Attachment:
Calculation of check code
1 Check code of ASCII mode(LRC Check)
Check code(LRC Check)is the total value adding from address to data. E.g.:
STX ‘:’
‘0’
Address
‘1’
‘0’
Function
‘3’
‘2’
‘1’
Start=ing address
‘0’
‘2’
DATA
‘0’
Number of data ‘0’
(count by word) ‘0’
‘2’
‘D’
LRC Check
‘7’
CR
END
LF
Calculation of check codes of above command:
01H+03H+21H+02H+00H+02H=29H, then take the complement of 29H and get
check code of D7H.
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User Manual of SY5000 series AC Drive MODBUS communication protocol
Step 6:Repeat Step 2~Step 5,take next 8-bit message command until
all message command calculation completes. After all, get the value of CRC
register, namely CRC check code. It is worth noting that CRC check code must
be swapped to place in the confirmation code.
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User Manual of SY5000 series AC Drive Operation panel and extension cable
Specific shape of
top panel depends
on models.
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User Manual of SY5000 series AC Drive Operation panel and extension cable
NOTE:
1. Put operation panel into the groove of external control panel, as shown in the figure,
and then slightly push down.
2. Confirm the entering of operation panel.
2 Optional accessories
2.1 extension cable
Operation panel can connect with inverter host by extension cable (as shown
in Figure 2-2). Length of cable: 1m, 2m, 3m, 5m. If users need extension cable
longer than 5m, please contact the factory when place the order. The shape of
extension cable is as shown in Figure 2-1.
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User Manual of SY5000 series AC Drive Operation panel and extension cable
Interface plug of
inverter control board
~113~