Doosan HMC Spindle Maintainance

Machine Tools
HMC Maintenance Manual

(HM 8000)
HM 8000 HM8000MTE02
Table of Contents
1. Assembling/disassembling the spindle cartridge .................................................. 3
1.1 Disassembling the tool unclamp cylinder............................................................................... 9
1.2 Disassembling the spindle cartridge.................................................................................... 14
1.3 Installing the spindle cartridge ............................................................................................ 17
1.4 Assembling the tool unclamp cylinder ................................................................................. 19
1.5 Running-in the main spindle bearing................................................................................... 27
2. Assembling/disassembling the table ..................................................................... 29

2.1 Disassembling the table ..................................................................................................... 33
2.2 Disassembling the table cylinder ........................................................................................ 35
2.3 Removing the worm shaft and worm wheel......................................................................... 36
2.4 Installing the worm shaft and worm wheel ........................................................................... 38
2.5 Disassembling the locating cone ........................................................................................ 42
2.6 Assembling the locating cone .......................................................................................... 44
2.7 Assembling the table cylinder ............................................................................................. 46
2.8 Assembling the table (pallet base) ...................................................................................... 48
Ref) Rotary Table Parts List ..................................................................................................... 50
3. Assembling/disassembling ATC ............................................................................... 54

3.1 Disassembling the ATC changer and removing the locking device ....................................... 57
3.2 Removing the motor and motor bracket .............................................................................. 59
3.3 Removing the main cover and link assembly....................................................................... 60
3.4 Removing the spline and housing....................................................................................... 61
3.5 Disassembling the turret and cam ...................................................................................... 62
3.6 Assembling the cam and turret ........................................................................................... 63
3.7 Assembling the spline and housing..................................................................................... 65
3.8 Installing the link components............................................................................................. 68
3.9 Installing the main cover..................................................................................................... 70
3.10 Installing the motor and motor bracket .............................................................................. 71
3.11 Installing the ATC arm and locking device.......................................................................... 72
3.12 Positioning the ATC arm (centering).................................................................................. 73
4. Adjusting and repairing ATC ..................................................................................... 76

4.1 Reference point of the ATC servo magazine ....................................................................... 76
4.2 Working on the ATC magazine touch panel......................................................................... 79
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HM 8000 HM8000MTE02
4.3 Tool Changing (M06) Sequence Chart................................................................................. 89

4.4 Tool Search Sequence Chart .............................................................................................. 91
4.5 Tool Re-Charge Step Sequence Chart ................................................................................ 93
5. Assembling & disassembling the ball screw ........................................................... 95

5.1 Removing the ball screw on the X axis ................................................................................ 95
5.2 Installing the ball screw on the X axis ................................................................................ 101
5.3 Disassembling the ball screw on the Y axis........................................................................ 107
5.4 Installing the ball screw on the Y axis................................................................................. 113
5.5 Disassembling the ball screw on the Z axis........................................................................ 120
5.6 Installing the ball screw on the Z axis................................................................................. 125
6. Assembling/disassembling APC ......................................................................... 132

6.1 Disassembling APC..........................................................................................................137
6.2 Assembling APC ..............................................................................................................139
6.3 Pallet Changing (M60) Sequence Chart ............................................................................ 142
7. Machine Precision .................................................................................................. 145

7.1 Straightness of Z axis .......................................................................................................147
7.2 Straightness of X Axis.......................................................................................................148
7.3 Straightness of Y Axis .......................................................................................................150
7.4 Straightness of Pallet Deck ............................................................................................... 151
7.5 Squareness between coordinate axes............................................................................... 152
7.6 Parallelism between pallet deck and X/Z axis .................................................................... 156
7.7 Squareness in division of index table ................................................................................. 158
7.8 Parallelism between edge locator and X axis ..................................................................... 159
7.9 Distance between base section of edge locator and swiveling center of table ...................... 167
7.10 Difference in Y-axis height when in changing the pallet ..................................................... 168
7.11 Parallelism between center line of spindle and movement of Z-axis................................... 168
7.12 Runout on the spindle.....................................................................................................170
7.13 Movement of spindle in the Z-axis direction ..................................................................... 170
8. Laser Measurement .............................................................................................. 175
9. Regular Checkpoints ............................................................................................ 190
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HM 8000 HM8000MTE02
1. Assembling/disassembling the spindle cartridge

※ Spindle Cartridge Parts List
161
140 157 162 164 166 171
141 149 150 151 152 153 155 154 158 156 163 165 167 168 169 172
142
143 ㅋㅋ
173
137 174
138 211
139
198
122
146
147 201
133 245
134 176
136 175 163
145
144
125, 126 205 204 203 207 206 328
127, 128 209
129, 131 208
No. Parts No. Description Material / Specification Q'ty Remarks
122 P74060006 Hex Socket Plug FPS-S1/8 8

125 C81018112A Sleeve SCM435 1
126 S2215561 Hex Socket Head Bolt BB12X45 6
127 S8000110 O-Ring P11 6
128 S8000160 O-Ring P16 8
129 S8011900 O-Ring G190 2
131 C68012064D Hex Socket Plug NPT1/16 5
133 C81018611B Main Spindle SCM415 1 Form A
134 C81017723 Front Cover Ass’y 1
136 C81017714 Collar SM45C 1
137 C81017734 Front Ring SCM435 1
138 C81017702 Front Cover SM45C 1
140 C68012072C Bearing Support SM45C 1
142 P80300150 O-Ring S150 1
143 S5740480 Spring Pin SPP3X8 1
144 C81017674 Labyrinth SCM435 1
145 C81019054 Labyrinth SM45C 1
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HM 8000 HM8000MTE02
146 R10365 Angular Ball Bearing 100BNC10ATYDBBP4 1 NSK

147 C81019064A Collar SCM435 2
149 C81019134A Collar SCM435 1
150 C68012123B Stepped Sleeve SCM440 1
151 C68012134 Collar SCM435 1
152 C68012144 Collar SCM435 1
153 R11274 Roller Bearing NN3019MBKRCCOP4 1 NSK
154 C68012164A Labyrinth SM45C 1
156 C68012183A Stepped Sleeve SCM440 1
157 C68012172A Bearing Support SM45C 1
161 C8101863A GEAR 63Z SCM415 1
162 C68011954A Parallel Key KSP15X10X70 2
163 S3520506 Set Screw BQ8X16 24
164 C81019083 Gear 57Z SCM415 1
165 C68011964 Parallel Key 10X7, 5X55 2
166 C81019093A Gear 97Z SCM415 1
167 P64010040 Parallel Key KSP10X8X40 2
168 C81019104 Spacer STKM13A 1
169 R11324 Roller Bearing N1019BTCCG18P4 1 NSK
172 C68011974 Parallel Key 10X8X37 2
173 C81019123B Labyrinth SM45C 1
175 S8011900 O-Ring G190 1
176 C81019143A Disk SS41 1
198 C81018283B Lock Nut SCM445 1
201 C68011573B Lock Nut SCM435 1
203 C85041074 Collet Spacer SM45C 1
204 R76629 Collet(BT) SSKEP 50T-1 1 BT, CT
205 R76628A Collet(DIN) SSKE 50 DIN 1 DIN
206 C81018222C Draw Bar SCM445 1
207 R55374 Quad Ring ORAR04219 2
208 C81018524A Spring Supporter SCM435 1
209 S8000320 O-Ring P32 1
328 S8010650 O-Ring G65 1
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HM 8000 HM8000MTE02
※ Tool Unclamp Cylinder Parts List
350 183 186 191, 190

172 174 176 349 324 182 185 327 189, 188
168 169 171 173 175 163 246 347 348 325 323 181 184 326 187
198
192
333
334
335
336
337
338
339
342
343
340
185 201 193 159 197 196 202 195 344

194 318 345
199

159 C81018273C Housing SM45C 1
163 S3520506 Set Screw (Hex. S/Head) BQ8X16 24
168 C81019104 Spacer STKM13A 1
169 R11324 Cylindrical Roller Bearing N1019BMR1CCG18P5 1 NSK
172 C68011974 Parallel Key 10X8X37 2
173 C81019123B Labyrinth SM45C 1
175 S8011900 O-Ring G190 1
176 C81019143A Disk SS41 1
181 C81018314A Bolt SM45C 4
182 C40011704 Washer SM45C 8
183 C40011684A Spring Disk S266650 4
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HM 8000 HM8000MTE02

184 C81018532C Cylinder SM45C 1
185 R46093 Elbow Connector PL8-PT1/4 3 SANG-A
186 P74060006 Hex. Socket Plug (S) FPS-S1/8 1
187 S8001350 O-Ring P135 1
188 C81018253B Cylinder Cap SM45C 1
190 S8000140 O-Ring P14 1
191 P51400012 Conical Washer ZC12 12
192 C81018304 Block SM45C 1
195 C81018243 Piston SCM435 1
196 R56005B SKY-Packing SKY-50 1 Sakagami
197 P57108040 Parallel Pin (W/Tap) SPB8X40 1
198 C81018283B Lock Nut SCM445 1
199 C81018263B Stopper SCM435 1
201 C68011573B Lock Nut SCM435 1
202 R53313 Wear Ring GR6900500-T47 1 Hansung
246 C60016063C Housing GC25 1
323 R53194 Quad-Ring 4430-366Y 1 Hansung
324 R54033 Back-Up Ring BP6401300 1 Hansung
325 R53196 Wear-Ring GR65-408L 1 Hansung
326 R53194 Quad-Ring 4430-366Y 1 Hansung
327 R54354 Back-Up Ring BU6401321 2 Hansung
333 ESWPX0265F Proximity Switch /PNP BES516-325-E5-C-S4 2
334 ECBLS0170F Proximity S/W Cable WWAKRT4-2 2
335 C50019154C Switch Bracket (1) SCP1 1
336 C50019164B Switch Bracket (2) SCP1 1
337 C50019123 Housing SM45C 1
339 R46064 One Touch Elbow PL6-PT1/8 1 Sang-A
340 R27238 Rotating Union ESX20M-6509Y 1 Deublin
342 C50019133B Rotating Union Cap SM45C 1
343 S8010550 O-Ring G55 1
344 C50019143C Oil Pan SCP1 1
345 R46636 Elbow Connector PL12-03 1 Sang-A
347 C81018732 Cylinder Base SM45C 1
348 C81018773 Unclamp Cylinder Ass’y 1
350 S8011550 O-Ring G155 1
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HM 8000 HM8000MTE02
※ Spindle Head Gear Shifter Parts List
299 286 295 288 306 305 296 292 332 295 309 290
298 287 300 289 304 293 297 308 310
290 303 294 330 307
302 295 305
301 302
286 C68011294 Bush S224397 1
287 S3500281 Set Screw (Slotted) BR5X6 1
288 C68011284 Guide Bar SS41 1
289 S8000160 O-Ring P16 1
290 S6500201 Retaining Ring (Shaft) RS20 1
292 C50018232B Cylinder GC250 1
294 S8010750 O-Ring G75 1
295 P74060006 Hex. Socket Plug FPS-S1/8 6
296 C50018193A Floating Piston SM45C 1
297 C50018203A Piston SCM435 1
298 S6260050 Lock Nut AN05 1
299 S6270050 Lock Washer AW05 1
300 C60011142D Shifter SM45C 1
301 C50018183A Cylinder Cap SM45C 1
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HM 8000 HM8000MTE02
303 S8010400 O-Ring G40 1
304 R56162 SKY Packing SKY-32 1 Sakagami
306 C50018584 Collar SS400 1
307 C50018173B Cylinder Cap SM45C 1
308 R56162 SKY Packing SKY-32 1 Sakagami
309 S8010350 O-Ring G35 1
310 C68011324A Dog SS41 1
330 S8000340 O-Ring P34 1
332 S8000390 O-Ring P39 1
※ Hydraulic Flow Diagram of Spindle Head
P T
P T C P T D P T E
A B Unclamp Middle A B High A B Low
Tool
Clamp
C
D E
Φ1.0
Φ1.2 Φ1.0
Tool Gear
Unclamp Shifter
L M H
Sol. C Sol. D Sol. E
Low Off Off On
Middle On Off On
High OFF On Off
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HM 8000 HM8000MTE02
1.1 Disassembling the tool unclamp cylinder

※ Preparations for disassembling the tool unclamp cylinder
① Keep the machine clean and away from dust or oil residues.
② Pull out the tool from the spindle, if any.
③ Move both Z and Y axis to an appropriate position (near the center position) and turn
off the power.
1) To facilitate work on the tool unclamp cylinder, remove hydraulic hose, coolant hose, air
tube, bracket, and proximity switch bracket.
▪ As the HMC spindle has various hoses and devices installed around the tool unclamp
cylinder, it is recommended to take several pictures of the machine in various angles
for helping remember the components' respective position.
2) Pull out the proximity switch bracket.

▪ Do not separate the proximity switch from the bracket; just pull out the assembly as a
whole.
Switch Switch
Bracket Bracket
3) Remove C50019143C oil pan.

▪ 2-BB6×12
Oil
Pan
Fixing
Oil Pan Bolt
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HM 8000 HM8000MTE02
4) Remove C50019133B rotating union cap.

▪ 4-BB6×20
Rotating
Union Cap
Rotating Union Cap
Fixing
Bolt
5) Remove C50019123 housing.

▪ 6-BB5×20
Housing Housing
고정 Bolt
6) Remove R27234 rotating union. Rotating

Union
※ Note that the bolt on this union is left-
handed. Turn it to the right to loosen.
7) Pull out the C81018753 tool unclamp cylinder assembly as a whole.

※ With the spring on the C81018314 bolt inserted, keep the assembly in a safe place.
▪ 4-C81018314 Bolt, 6-BB12×45
Fixing C81018314
Bolt
Tool Unclamp
Cylinder Ass’y
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HM 8000 HM8000MTE02
8) Remove C81018273C housing.

▪ 8-BB6×30
※ No not lock or loosen the set-screw that is installed on the housing.
Set Screw
Housing
Housing
Set Screw
Fixing
Bolt
9) Remove C81018263A stopper.

※ Use the air tool to loosen the bolts (as they are too tight to loosen with an ordinary
wrench). If you have no air tool prepared, use the spanner to loosen the stopper
while taking the driving key on the front of the spindle.
▪ 16-BB8×20, 16-ZP8
Stopper
Stopper
Lock Nut Fixing

Bolt
10) Remove C81018732 cylinder base.

Cylinder
▪ BB12×40 Base
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HM 8000 HM8000MTE02
11) Remove C60016063C housing.

▪ 4-BB12×70
Housing Fixing
Housing
Bolt
12) Loosen C68011573B lock-nut.

① Loosen two set-screws (BQ8×16) on two of 16 bolt holes, one for each, which
reveal after you removed C81018263A stopper.
※ To help recognize the location of the set-screw, mark the location of the set-
screw with the applicable disk when loosening it.
② Use the hook spanner that is specific to the lock-nut. If it is not available, use the
hammer and chisel to impact on and loosen the lock-nut. When using the chisel and
hammer, care must be taken to minimize scratches on the lock-nut.
Lock Nut Lock Nut
2-Set Screw
13) To help remember the location when inserting it back, mark the location of
C81019143A disk along with the spindle key before removing it.
※ Do not loosen the set-screw that is located in the side of the disk as it is used for
adjusting the spindle balance.
Disk Disk
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HM 8000 HM8000MTE02
14) Remove both C81019123B labyrinth and C81019123B labyrinth. Then, pull out the
parallel key (KS10×8×37).
▪ 6-BB8×25, 2-KS10×8×37
Labyrinth Labyrinth
Labyrinth
Labyrinth Key
Key
15) The spindle tool unclamp cylinder and labyrinth are removed before removing the
spindle cartridge.
Draw Bar
Ass’y
Spindle
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HM 8000 HM8000MTE02
1.2 Disassembling the spindle cartridge

If you have the necessity to disassemble the spindle cartridge for the reason of repairing any
damaged parts such as main spindle or spindle bearing, remove the spindle tool unclamp
cylinder as instructed above before proceeding.
1) Clean up the spindle head and remove the Y-axis

sliding cover.
2) Remove the lubrication tube and other connected tubes and pipes from C81018412A top plate
of the upper spindle head.
▪ 9-BB8×30
※ Take caution not to lose the O-ring.
Top Plate Top Plate
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HM 8000 HM8000MTE02
3) Mark the location of C12017702 front cover with a marker pen before removing it.
▪ 4-BB12×30
※ Take caution not to lose the O-ring
Front Cover Front Cover
Bolt
4) Loosen the bolts on C81018112A sleeve, and insert 500mm or longer M12 stud bolts (x2) into
the place of the tap (2-M12, for removing the sleeve). While adjusting the balance slowly, pull
out the spindle cartridge.
▪ 6-BB12×45
※ Note that when removing the spindle cartridge, hold the gear with hand through the top plate
hole so that it does not fall off and pull it out one by one when the spindle has passed.
Sleeve
Space
Gear 63Z Gear 57Z Gear 97Z
Spindle Cartridge Gear 97Z
Stud Bolt Gear 57Z
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HM 8000 HM8000MTE02
5) By the time 2/3 of the sleeve has been revealed, Rope

use a thin rope to hook the sleeve to the crane.
Then use the crane to pull the sleeve out with
care.
▪ Care must be taken to avoid damage to G190 O-
ring in the outer side of the sleeve.
Stud Bolt
Spindle Cartridge
6) Remove the rear spindle bearing from the spindle

head body.
Bearing
※ In principle, replacement of the spindle bearing for HM models should be done under our control
in our workplace where all necessary jigs and tools (shrink-fit, assembling/disassembling tools)
are equipped. Removing the spindle bearing on site is difficult so the assembly is returned to our
workplace with just the spindle cartridge removed.
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HM 8000 HM8000MTE02
1.3 Installing the spindle cartridge

※ Preparations for installing the spindle cartridge
(1) Clean up the spindle cartridge and other component parts to remove. (Apply new grease
to the installation site of the spindle head body after cleaned up)
(2) Insert the parallel key into the gear hole of the spindle to check if there is any problem, and
if you feel any interruption, use a file or sandpaper to smooth the key and try again. If
there is no further problem, remove the parallel key and clean it up for later use. Then,
insert the lock-nut and check if there is any problem. If there is no problem, remove it for
later use.
(3) Insert G190 O-rings (x2) into the outer side of the sleeve and apply grease to the
installation site.
※ Preparations for installing the spindle cartridge

(1) Clean up the spindle cartridge and other
component parts to remove. (Apply new Spindle Bearing
Head Body Outer
grease to the installation site of the spindle Race
head body after cleaned up)
2) Install the spindle cartridge into the spindle head body.

① Hook a thin rope to the spindle cartridge and use the crane to lift it up. Move the cartridge
until it is positioned to the exact center of the spindle head body.
② While slowly inserting the spindle cartridge into the spindle head body, install 63Z gear, 57Z
gear, 97Z gear, spacer and roller bearing's inner race in the right direction one by one in
sequence through the top hole (place of the removed top plate).
③ When the spindle cartridge starts inserted into the spindle body head, insert 500mm or
longer M12 stud bolts (x2) into the place of the tap (for fixing the sleeve) and adjust the
balance by tightening the nut slowly while pushing in the cartridge.
※ To avoid damage, care must be taken especially when inserting 2-G190 O-rings.
Rope
Stud Bolt
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HM 8000 HM8000MTE02
④ While inserting the spindle cartridge, make sure that each of the gears inside of the spindle
head body fits into the key hole of the parallel key. Keep inserting the cartridge to the end
slowly.
⑤ When the spindle cartridge, gears, spacers and bearing are put together completely, loosen
and remove the stud bolts and tighten the fixing bolts.
▪ 6-BB12×60,
O-Ring : 2-G190
⑥ Insert N1019BMR1CCG18P5 roller bearing from the outer race so that it contact on the
spacers.
Sleeve
Gear 57Z
Roller Bearing
Gear 63Z Gear 97Z Spacer
3) Closing the front cover

① With grease applied to the O-ring hole of the sleeve, insert every one of the O-rings.
▪ O-Ring : 6-P11, 8-P16
② Insert C12017702 front cover back to its original position.
▪ 4-BB12×30
Front Cover Front Cover
Bolt
4) While rotating the spindle manually, check if you feel interruption or hear an abnormal noise
from it. If nothing is found wrong, proceed with the next step.
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HM 8000 HM8000MTE02
1.4 Assembling the tool unclamp cylinder

1) Installing the labyrinth
① Use C81019113 labyrinth to impact on the roller bearing inner race so that the bearing
completely contacts on the front gears and spacers.
② Insert the parallel key (KS10×8×37) into the spindle. Then, insert C81019113 labyrinth.
▪ 2-KS10×8×37
③ Insert C81019123B labyrinth.
▪ 6-BB8×25
Labyrinth Key
Labyrinth
Labyrinth
2-Parallel Key Labyrinth
2) Installing C81019143A disk

Insert the disk so that it fits into the key place and key holes that you have marked before
removing the disk.
Disk Disk
3) Installing C68011573B lock-nut.

① Use the hook spanner that is specific to the lock-nut. If it is not available, use the hammer
and chisel to impact on and tighten up the lock-nut. When using the chisel and hammer,
care must be taken to minimize scratches on the lock-nut.
② Check if the bolt hole that you have marked before removal matches with the set-screw
place of the disk. If they match, install the set-screw, and if not, fit the set-screw place on
site.
※ Reprocessing the set-screw place
Use a Φ6.8 drill bit to drill a Φ5.5, 2mm ~ 3mm long hole into two penetrated ones of 16
bolt holes (prepared for installing the lock nuts). Clean and smooth the surface of the
holes.
③ Tighten two of BQ8×16 set-screws.
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HM 8000 HM8000MTE02
Lock Nut Lock Nut
2-Set Screw
Disk
4) Installing C60016063C housing

With grease applied to the installation site of the housing, insert G190 O-ring before installing
the housing.
▪ 4-BB12×70, O-Ring : 1-G190
Housing Bolt
Housing
G190
5) Installing C810118732 cylinder base Housing

Insert P155 O-ring into the cylinder base and
apply grease before inserting the base into the Cylinder
Base
housing.
P155
6) Adjusting gap between cylinder base and Cylinder Base

Temporary Bolt
stopper (target: 2mm)
① To keep the cylinder base in contact on the
“B”
housing, use 2-BB8×40 bolts to install the Cylinder
cylinder base temporarily. Measure the gap Base
between cylinder section and stopper

section. "A”)
② Measure the distance between cylinder
base section and lock-nut section. (“B”) Lock Nut “A”
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HM 8000 HM8000MTE02
③ Measure the distance between stopper

section and cylinder section. Refer to the
formula below and fit them on site. (“C”)
▪ Gap Target of Stopper Height (“C”)
“C” = (“A” – “B”) - 2mm
Stopper
7) Installing C81018263 stopper

▪ 16-BB8×20, 16-ZP8
※ When tightening the bolts, use the air tools to tighten them up. If you have no air tool
available, use the spanner and hold on the driving key before tightening up the bolts.
Stopper
Stopper
Lock Nut
Bolt
8) Installing C81018273B housing

① While turning the draw bar, adjust the angle between housing and draw bar nut
before installing the housing.
② Slightly tighten the housing fixing bolts (8-BB6×30).
③ Install the indicator to measure the runout on the draw bar.
④ Tighten up the bolts.
▪ 8-BB6×30
Housing
Housing
Bolt
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HM 8000 HM8000MTE02
▪ Adjusting the runout on the draw bar Indicator

With the housing bolts tightened slightly, install
the indicator at the distal section of the draw bar.
While turning the spindle manually, check the
highest point of the runout and use a plastic
hammer to impact on the highest point. In such
way, you can adjust the runout.
Runout Target: Below 0.02mm Runout: below 0.02mm
9) Checking the gap of the tool unclamp cylinder pusher

Before installing the tool unclamp cylinder, check if the gap between lock-nut section of the
draw bar and pusher section of the tool unclamp cylinder is 1mm. If more than 1mm, you must
adjust the gap.
Gap: 1mm
① Push the draw bar into the spindle as possible as you can and measure the gap between lock-
nut section and cylinder base section. (A)
Depth Gage
Measuring
“A” Block
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HM 8000 HM8000MTE02
② Use the air gun (if available) to push in the piston

Cylinder
of the tool unclamp cylinder to the possible end Ass’y
(tool clamping state) and measure the gap from
the pusher. (“B”)
“B”
③ Remove the pusher (that is installed on the tool unclamp cylinder) and fit it on site so that the
gap between "A" and "B" is 1mm.
Grinding
Pusher Section of
Pusher
10) Installing C81018753 tool unclamp cylinder assembly

Install the completed C81018753 tool unclamp cylinder assembly into the cylinder
base.
▪ 4-C81018314 Bolt, 6-BB12X45, O-Ring : 1-G155
Cylinder Base Cylinder Ass’y Bolt C81018314
Tool Unclamp
Cylinder Ass’y
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HM 8000 HM8000MTE02
11) Installing R27238 rotating union.

Note that the bolt on this union is left-handed.
Turn it to the left to tighten.
Rotating Union
12) Installing C50019123 housing

Install the housing on the end of the piston.
▪ 6-BB5×20
Piston Housing Housing
Bolt
13) Adjusting the gap of the rotating union Rotating Union

① With no tool inserted in the spindle, Union Cap
remove the union cap.
② Measure the gap between housing section
and ceramic section of the stub rotor. (“A”)
“A” “B”
③ Measure the gap between installation

section of the union cap and ceramic
section of the rotating union. ("B")
“B”
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HM 8000 HM8000MTE02
④ Fit the installation section of the union cap on site so that the gap between A and B
is 2mm. Where, you must fit both of two installation sections (one for the rotating
union installation section and one for the piston installation section) before installing
the union cap into the rotating union.
Union Cap
Grind both Install the union on

sections the grinding section
14) Installing C50019133B rotating union cap

Install the completed rotating union cap into Rotating
the housing. Union Cap
▪ 4-BB6×20
Bolt
15) Installing C50019143C oil pan

Install the oil pan into the rotating union cap.
▪ 2-BB6×12
Oil Pan
Bolt
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HM 8000 HM8000MTE02
16) Finishing
Connect the hydraulic hose, coolant hose, air tube, bracket, and proximity switch
bracket back to their respective position, which were removed to facilitate work on the
tool unclamp cylinder.
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HM 8000 HM8000MTE02
1.5 Running-in the main spindle bearing

※ When installation is done, check again if there is no further problem with the installation.
If not, turn on the machine and set the reference point of each axis before running-in
the spindle bearing.
1) The purpose of the running-in is to apply grease evenly to the bearing so that the
bearing settles down.
2) For the rotary RPM and the running-in time, refer to the program sample below:
3) If you hear an abnormal sound (interruption noise) during the process, take an
appropriate action.
4) The allowable temperature is between + 40℃ and + 50℃ in room temperature (air
temp).
※ Sample running-in program for the main spindle bearing
M03 S100;
G04X300.: M03 S4000 ;
M04 G04 X300. ;
G04X300.: M04 ;
M03 S1000 ; G04 X300. ;
G04 X300. ; M03 S5000 ;
M04 ; G04 X300. ;
G04 X300. M04 ;
M03 S2000 ; G04 X300. ;
G04 X300. ; M03 S6000 ;
M04 ; G04 X300. ;
G04 X300. ; M04 ;
M03 S3000 ; G04 X300. ;
G04 X300. ;
M04 ;
G04 X300. ;
27
HM 8000 HM8000MTE02
※ Major Target Sizes of Tool Unclamp Cylinder
Ⓐ2mm Ⓑ12.5mm
Ⓒ1mm Ⓓ2mm
Ⓐ : Gap between end cap and cylinder
Ⓑ : Tool Unclamp Cylinder Stroke
Ⓒ : Cylinder gap (cylinder pusher gap) when in tool clamping
Ⓓ : Rotating Union gap when tool clamping
※ Distance from the collet section
#50 Collet Position Collet Position (Big Plus)

BT 155.8 ± 0.1mm 157.3 ± 0.1mm
DIN 144.8 ± 0.1mm 146.3 ± 0.1mm
※ Tool kick distance
Adjusting Collar
Unclamp Stroke
28
HM 8000 HM8000MTE02
2. Assembling/disassembling the table
53 80, 79 81, 82 91, 92

70 74 78, 75 83, 84 89 83, 87
73 69 67 71 75 76 85, 87 88 90 93
G185
G180
G325
P12
P270 G320
P320 T.Clamp
P.Clamp
P270 P.Unclamp
62 67 64 61 60 65 99 94, 95
63 66 100 84, 97
98
53 S2209261 Hex. Socket Head Bolt BB8×30 7
60 C81056704B Lock Nut SCM435 2
61 S6001660 Radial Ball Bearing 6006ZZ 1
62 C81051394 Bearing Cap SS41 1
64 C81056633A Collar SM45C 1
65 C81051363B Worm Wheel ALBC2-F 1
66 S6400812 Parallel Key KSM7×7×40 1
67 C81056624 Collar STKM13A 1
68 R10029B Ang. Contact Ball Bearimg 7006ADBC9 1
69 C81051353B Bearing Case SM45C 1
70 C60052144B Adjust Liner SM45C 1
29
HM 8000 HM8000MTE02
71 C81056503C Spur Gear SM45C 1
73 R55404 Dust Seal NEOPRENE SPONGE 1
74 C80051113C Ring Gear SCM435(F) 1
76 C80054063 Curvic Coupling 360420-415 1 Okubo
79 P57213050 Taper Pin (Tap) TPB13×50 4
80 P57113050 Parallel Pin (Tap) SPB13×50 4
81 C81056552C Cylinder Cap SM45C 1
83 R53188 O-Ring G325 2
84 R53004 O-Ring P270 5
85 S8000120 O-Ring P12 2
88 S6080440 Thrust Ball Bearing 51144 1
89 C81056543A Cap SS41 1
91 C81056511G Center Shaft SM45C 1
92 S8011800 O-Ring G180 3
94 C81056522H Piston SM45C 1
95 R53005 O-Ring P320 1
97 R55303 Quad Ring QRAR04442 4 Hansung
98 R54030 Backup Ring BU66T1800 8 Hansung
99 C81056533C End Plate SM45C 1
30
HM 8000 HM8000MTE02
74
54 59 57 58 57 56 75 54 51
Table Worm Shaft
54 C68023104A Lock Nut SCM435 2
51 R08121A Coupling APPROVED DRG 1
54 C68023104A Lock Nut SCM435 2
55 C81051334D Bearing Cap SS41 1
56 R10234A Brg. Ang. Contact Ball 7208ATYDBC7P5 1
57 S8202422 Oil Seal D50×72 2
58 C81058063C Worm Shaft SCM415 1
59 S6001680 Radial Ball Bearing 6008ZZ 1
31
HM 8000 HM8000MTE02
120
119
118 113
117 114 112
116 102 115 108
111
110
106
107
109
Table Pallet Clamp Cylinder
102 C81058174 Stopper SM45C 4

106 C81058134A Cap Shaft SM45C 4
107 S8000400 O-Ring P40 4
108 C81058164 Lock Nut SM45C 8
109 S8010300 O-Ring G30 4
110 C81058144A Spring Guide SM45C 4
111 C81058154 Coil Spring PW2 4
112 C81058184A Cone Cap SM45C 4
113 C81058123D Pallet Collar SCM415 4
114 S6250220 Steel Ball SBB1/2 24
115 S8000900 O-Ring P90 4
116 C81058112B Locating Cone SCM415 4
118 S8010950 O-Ring G95 4
119 S8000600 O-Ring P60 4
32
HM 8000 HM8000MTE02
120 C81056653A Liner SM45C 4
2.1 Disassembling the table

If you need to disassemble the table for repair purposes, meticulous preparations and care
must be taken as this is not an easy work.
▪ Preparations
(1) Crane or chain block to lift up at least 1 ton of weight ( located vertically from the
center of the table)
(2) M12mm eye bolts (x2)
(3) Rope to take the exact center of the workpiece (for more than 1 ton)
(4) Pin puller
(5) Appropriate amount of grease
(6) Other repairing tools
(7) Parts replacement (ex: O-ring, etc)
▪ Preparations for disassembling the table

(1) Keep the machine clean and away from dust or oil residues. (In particular, clean up
the sliding cover so that it does not slip off while you are working on it)
(2) Move the Y and Z axes to their respective reference point and use the crane to lift up
the pallet on APC. Perform the pallet changing to remove the pallet from the table
inside of the machine.
(3) Remove the splash guard ceiling (ATC door) to facilitate lifting up the table using the
crane.
(4) To facilitate the work on the table, move the X axis around the middle of the table
and turn off the machine.
33
HM 8000 HM8000MTE02
1) Remove C81056543A cap.

▪ 4-BB6×16
Cap
2) Loosen the table (pallet base) fixing bolts in

the place of the removed cap.
▪ 8-BB12×80
Bolt
3) Loosen the set-screws (2-BQ12×16) in the

side of the table (pallet base), insert the eye
bolt in that place and hook the rope. While
balancing the table on the rope, hook the rope
to the crane.
▪ Mark the table and table base position before
removing them as this is useful when putting
them back together.
4) Lift up the table gently.

▪ It is very important to balance the table while
lifting it up. Sometimes, using the wood
support or lead piece may help for this
purpose.
34
HM 8000 HM8000MTE02
2.2 Disassembling the table cylinder

Sometimes you may need to disassemble the table cylinder to handle with problems such as a
leak of the cylinder inside of the table. As disassembling the table cylinder involves removing
almost all component parts of the table, make thorough preparations and keep the work place
clean including yourself while working on it.
1) Loosen the bolts from C81056552C cylinder cap. Cylinder Cap

▪ 12-BB16×50
2) Insert two M12 eye bolts into the tap place in the top of the center shaft, hook the rope to the
eye bolt and connect it to the crane. Lift it up with care. (Mark each position of the component
parts before removal. This is useful when putting them back together)
※ If there occurs even a slightest unbalance, lifting the table cylinder will be interrupted by
being stuck in the table base body. You must be careful while lifting up the table cylinder.
Eye Bolt
Places (x2)
Marking
3) Remove C81056533C end plate, use a plastic hammer to gently impact on the cylinder while
removing C81056522H piston, C81056511G center shaft, S6080440 thrust ball bearing and
C81056552C cylinder cap one by one. (Care must be taken while removing the O-ring and
quad-ring)
▪ 8-BB12×40
Center Center Trust Ball
Shaft Shaft Bearing
Trust Ball Cylinder

Bearing Cap
Cylinder Piston
Cap
Piston End Plate
35
HM 8000 HM8000MTE02
2.3 Removing the worm shaft and worm wheel

▪ Refer to "2.1 Disassembling the table" above before disassembling the worm shaft and
worm wheel. Take the following steps when you have disassembled the table.
1) Preparations for disassembling the worm shaft Cover

① Loosen the bolts in the X-axis sliding
cover's side and push the cover to the end.
② Unplug the power cable of the B-axis servo
motor and the feedback cable, and put Oil Cover Motor
them aside (keep them away from Cable
impurities including oil).
③ Remove the side oil cover and the cover as Worm Coupling
shown. Shaft 고정 Bolt
※ If you remove the oil cover, the oil inside

will flow out.
④ Loosen the bolts in the worm-shaft side of
the coupling between B-axis servo motor Motor
Oil Cover Cover Shaft
and worm shaft. Then, pull out the servo
motor.
2) Loosen C81051334D bearing cap bolts, remove the worm shaft assembly while
impacting on and turning CCW the worm shaft using the pin puller.
※ Note that most of the oil seals are damaged while removing the component parts,
you may need new parts for replacement.
Oil Seal Oil Seal
Bearing
Cap
36
HM 8000 HM8000MTE02
3) Use the chisel and hammer to loosen the set-

Radial Oil Seal Ang. Con.
screw in the side of the lock-nut, and remove Ball Ball Bearing
Bearing
the bearing and oil seal from the worm shaft.
Lock-Nut Worm Shaft Lock-Nut
4) Loosen the bolts on C81051353B bearing

case.
Spur
Gear
Bearing
Case
5) Use the pin puller to remove the worm wheel assembly through the tap hole in the
center of C81056503C spur gear.
▪ 3-BB 8×30
Spur Bearing
Gear Case
6) Loosen the set-screw in the side of the lock-

nut, and remove the lock-nut using the chisel
and hammer; then, remove #6006ZZ radial Collar
ball bearing, C81056633A collar, C81051363B
Key Worm
worm wheel, KS 7×7×40 key and C81056624 Wheel
collar in sequence.
Collar
Bearing
Lock-Nut
37
HM 8000 HM8000MTE02
7) Impact on C81056503C spur gear to remove from C81051353B bearing case
Gear
Shaft
Bearing
Case
8) Remove C81051394 bearing cap and pull out ##7006 angular contact ball bearing from
C81051353B bearing case.
▪ 4-BB 5×16
Bearing
Case
Bearing
Case
Bearing #7006
Cap Bearing
2.4 Installing the worm shaft and worm wheel

1) Fitting C81051394 bearing cap on site before installing
① Insert the bearing into C81051353B bearing case, and measure the distance between end
section of the bearing case and outer race of the bearing. (“A”)
② Measure the distance from C81051394 bearing cap. (”B”)
③ Use the formula (“B” = “A” + 0.05mm) and fit the bearing cap on site as much as
calculated.
④ Apply grease to the bearing before inserting it into the bearing case. Close the bearing cap
and fix it with the bolts.
▪ 4-BB5×16
Bearing
“A”
Bearing
Case
“B”
Bearing
Cap
38
HM 8000 HM8000MTE02
2) Fitting the worm wheel into the key hole

① With no key inserted, try installing the worm wheel
into the spur gear. Spur
Gear
▪ If you encounter a problem, use a file or
sandpaper to smooth the installation site. Key Worm
② Then, try inserting the key into the spur gear. Wheel
▪ If you encounter a problem, use a file or

sandpaper to smooth the installation site.
③ When the test installation is done successfully,
remove and clean them again.
3) Install the spur gear into the bearing case Spur Gear
assembly.
Bearing Case
Ass’y
4) Insert C81056624 collar, KS 7×7×40 key,

C81051363B worm wheel, C81056633A collar and
#6006ZZ radial ball bearing in sequence and use the
chisel and hammer to tighten up the lock-nut and set-
Collar
screw.
Worm
Wheel
Key
Collar
Bearing Lock-
Nut
5) By the time about 10mm of the spur gear assembly is Spur Bearing
Gear Case
yet to be inserted into the table base, insert 때
C60052144B adjustable liner and the remaining 10mm
to the end.
▪ The liner will be adjusted when the worm shaft is
installed completely. So do not tighten the bolts at this
moment.
39
HM 8000 HM8000MTE02
6) Insert the bearing into C81051334D bearing

Bearing Bearing
cap and measure the distance ("B") between Cap
outer race of the bearing and installation
section of the bearing cap. If the sectional “A”
“B”
depth of the bearing cap is "A", follow the
formula ("A" = "B" – 0.05mm) and fit the
bearing cap on site as much as "A".
▪ “A” = “B”- 0.05mm
7) Installing the rear bearing of the worm shaft

Insert ##6008ZZ radial ball bearing and insert the oil seal in the correct direction.
▪ Use a cylindrical jig of which the diameter at the end is Φ75mm or more to push in the
oil seal.
D50×72 Oil Seal
Impact
higher at the end

Bar Φ75 or
#6008ZZ
Bearing
8) While turning C81058063C worm shaft Worm Oil

Shaft Seal
clockwise, insert it into the pre-installed
bearing and oil seal. For this, use a pipe Φ70
∼Φ72 wide in diameter to push in the oil seal.
Pipe
9) Fit the bearing into the worm shaft in the right

direction and tighten the lock-nut. Bearing
▪ Use the chisel and hammer to tighten up the
lock-nut and set-screw in sequence.
Lock-
Nut
40
HM 8000 HM8000MTE02
10) Close the completed C81051334D bearing Bearing

Lock-
Nut Cap
cap and tighten the lock-nut on the installation
site of the bearing.
※ Use the chisel and hammer to tighten up
the lock-nut and set-screw in sequence.
▪ 4-BB8×30
11) Adjusting the center line of the worm shaft

① Loosen the bearing case bolts (3-BB8×30)
“A”
“B”
of the spur gear assembly and remove
C60052144B adjustable liner.
② While moving the whole spur gear
assembly, measure the highest (①) and
lowest (②) points. Center
Line
▪ Measuring point: “A” or “B”
“A”: Use the block gauge
“B”: Use the depth gauge or vernier
calipers
③ Calculate the fitting size of the adjustable liner from the formula below and grind
the liner as much.
▪ ③ = ① + (② - ①) ÷ 2
④ Fit the adjustable liner on site according to the formula above.
▪ Fitting tolerance: ± 0.01
12) Insert the completed liner into the bottom of Adjust Bearing
Liner Case
the bearing case and tighten the bolts.
▪ 3-BB8×30
※ When done, keep turning the worm shaft
manually and check if there is any
problem, and, if not, proceed with the next
step.
13) Installing and finishing the servo motor

① Install the B-axis servo motor into the coupling and fix it with the bolts.
② Tighten up the coupling fixing bolts.
③ Connect the connectors and close the covers back to their respective position.
④ Inject oil through the oil inlet. (Applicable oil: ISO #CC320)
41
HM 8000 HM8000MTE02
Oil Inlet Worm Coupling

Shaft Bolt
Oil Cover
Motor
Motor Cover Shaft
Cable Oil Cover
2.5 Disassembling the locating cone

You may need to disassemble the locating cone assembly for repairing purposes or for reasons
such as a leak in the o-ring area inside the assembly. As the locating cone assembly has many O-
rings and various liquid passages installed, you must keep clean and care must be taken while
working on it lest that the O-ring is damaged or scratched from the corners or oil holes.
1) Remove C81058112B locating cone. Fixing Bolt

① Loosen the bolts on the locating cone.
▪ 6-BB10×25
Locating Cone
② Insert two M8 bolts into the tap place (for pulling out the locating cone). While locking one
by one alternately, remove the locating cone.
Locating Bolt for

Cone removal
42
HM 8000 HM8000MTE02
2) Disassemble the locating cone assembly into each component part.
Pallet
Locating Collet
Cone
Con Cap &

Stopper
Steel Ball
Liner
3) Use a 8mm wrench to loosen C81058144A spring Spring Guide Cap Shaft
guide and pull out C81058134A cap shaft.
43
HM 8000 HM8000MTE02
2.6 Assembling the locating cone

Before assembling the locating cone, clean up each component part and the table base
as well as around the work area.
▪ List of O-rings used for assembling the locating cone
No. Parts No Descriptions Q’ty Specification Location

1 S8000400 O-Ring 4 P40 Cap Shaft
2 S8010300 O-Ring 4 G30 Cap Shaft
3 S8000900 O-Ring 4 P90 Locating Cone
4 S8010950 O-Ring 4 G95 Locating Cone
5 S8000600 O-Ring 4 P60 Locating Cone
6 R55366 Quad Ring 4 ORAR04342 Collet
7 R54351 Back-Up Ring 4 BP4900902 Collet
8 S8070400 Back-Up Ring 4 OUC-40 Cap Shaft
9 S8070600 Back-Up Ring 4 OUC-60 Locating Cone
1) Putting cap shaft and spring guide together

① Insert the O-ring into C81058134A cap shaft Coil Spring
which will be, then, inserted into the main
Cap Shaft
body of the table base. Spring
※ Apply grease to the lower O-ring hole to Guide
prevent its fallout.
▪ O-Ring: 1-P40, 1-G30
P40
② Install C81058144A spring guide and fix it
with the 8mm wrench. G30
③ Apply grease to C81058154 coil spring
which will be, then, inserted into the spring guide.
2) Installing the pallet collet temporarily

① Insert C81058174 stopper into C81058184A
Cone Steel Ball
cone cap and tighten the lock-nut. Then, Cap
insert the cap down to C81058123D pallet
collet. Stopper Pallet
② Apply grease to SBB 3/4 (x6) and insert Collet
them into the pallet collet one by one so that Lock-Nut

they fit into the corresponding hole. P90
③ Insert P-90 O-ring into the corresponding.
hole of C81058123D pallet collet and apply grease
▪ O-Ring: 1-P90
44
HM 8000 HM8000MTE02
3) Putting locating cone and pallet collet together

Pallet Locating
Insert the O-ring into C81058112B locating Collet Cone
cone and apply grease. Then, put it together
with the completed pallet collet.
▪ O-Ring: 1-P60, 1-G95
G95
P60
P90
4) Assembling the locating cone completely

Gently Insert the locating cone assembly into the spring guide and coil spring that are
already installed in the table base. By the time 10mm of the assembly is yet to insert,
insert the cone liner and the remaining 10mm, and fix it with the bolts.
※ Apply grease around the O-ring to prevent it from being damaged.
▪ 6-BB10×25
O-Ring: 1-G95, 1-P90
Liner
G95
P90
Locating
Cone Ass’y Coil Spring
45
HM 8000 HM8000MTE02
2.7 Assembling the table cylinder

Before assembling the table cylinder, clean up each component part and the table base
as well as around the work area.
▪ Reference: Type of O-rings that are required for assembling the table cylinder
No. Parts No Descriptions Q’ty Specification Location

1 R53188 O-Ring 2 G325 Center Shaft, Cylinder Cap
Cylinder Cap(1)
2 R53004 O-Ring 5 P270
Table Base Body(4)
3 S8000120 O- Ring 2 P12 Cylinder Cap
4 S8011800 O-Ring 3 G180 Table Body
5 R55303 Quad Ring 4 QRAR0442 Piston
6 R54030 Backup-Ring 8 BU66T1800 Piston
1) Putting piston and cylinder cap together

① Insert necessary O-rings, quad-rings and
Cylinder Piston Thrust Ball
back-up rings into C81056522H piston and Cap Bearing
C81056552C cylinder cap, and apply Parallel
Pin P270
grease around them.
② Based on the parallel pin that is designed Quad Ring &
Back-up Ring
for the positioning purpose, put piston and
cylinder cap together. G325
P320
③ Insert the inner ring of thrust ball bearing
into the piston over which to place the ball
with grease applied.
▪ O-Ring: 4-Quad Ring (QRAR04442),
8-Back Up Ring (BU66T1800),
1-G325 , 1-P270, 1-P320, 1-P12
2) Putting center shaft and piston together

Insert the outer race of thrust ball bearing into
G325
C81056511G center shaft which will be, then,
inserted into the piston.
※ Apply grease around the O-ring, quad-ring Center Thrust
Shaft Bearing
and back-up ring to prevent them from
being damaged during the assembling
process.
▪ O-Ring: 1-G325
Piston
46
HM 8000 HM8000MTE02
3) Installing the end plate

Install C81056533C end plate into the center
shaft and fix it with the bolts.
▪ 8-BB12×40
Center End
Shaft Plate
4) Preparations for assembling the table base

Clean up the piston installation site of the table
base. Insert the O-ring and apply grease to the
front part.
5) Installing the cylinder assembly

① Apply grease to the O-ring area on the bottom of the cylinder cap before inserting
P12 O-ring with care.
② Use the crane to slowly lift up the cylinder assembly and move it up to the previously
marked position.
※ If there happens even a slightest unbalance, moving the cylinder assembly will be
interrupted by being stuck in the table base body. You must be careful while
installing it.
③ Tighten the cylinder cap bolts.
▪ O-Ring: 1- P12
P12
O-Ring
47
HM 8000 HM8000MTE02
2.8 Assembling the table (pallet base)

1) Preparations for installing the table base
① Apply grease to the O-rings (3-G180) of the inner table and the dust seal of the outer
table base as even as possible to avoid damage to the rings during the installation
process.
② Use the air tool to gently blow off all dust and impurities from the upper and lower
curvic coupling.
2) Installing the table G180

① Lift up the table with care of the balance,
and gently put it down to the previously
marked line.
▪ If the table is stuck in the base, use a
brass hammer, wood support or lead lump
to impact around the upper table so that Dust Seal
the table is guided to the right position.
▪ To check if the table is positioned correctly,

use the plug (FPS-S3/4) in the side of the
table base. Remove the plug and give light on
the plug hole. You can check the curvic
coupling inside the table if it's installed
Plug
properly.
② If the table settles down with no problem,

Bolt
tighten the table bolts.
▪ 8-BB12×80
3) Closing the cap

Close C81056543A cap and tighten the bolts.
▪ 4-BB6×16 Cap
48
HM 8000 HM8000MTE02
4) Finishing
Wrap the disconnected plugs with a Teflon tape
before connecting them back to the original.
Perform the pallet changing and place the
pallet up on the APC. This is when the table is
assembled completely.
49
HM 8000 HM8000MTE02
Ref) Rotary Table Parts List
115
81, 82 87 112 116 119 122 129, 130
83, 84 88 110 113 117 120 123 125 131, 132
4 7 85 89 111 114 118 121 124 127 128 126 133
G240 134
135
G220
136
PC
137
PU
138
Air 139
PC
TC Air 140
24 72 PU
141
46 Air 46
86
46 G120
P14
46
90, 91 95 97 170 99 100 103, 104 142, 143

92, 93 96 98 171 101 105, 106 144, 145
94 102 107, 108 146
109
160 162 165, 166 172, 173 177

151 161 163 164 168 167 169 174, 175 179 178
152 179
153
180
154
155 181
44Z
156 182
157 183
158 184
159 22Z
PC
Air
PU
50
HM 8000 HM8000MTE02
4 R21117 Hex. Socket Plug DVSTI-M33ED 1

7 R21116 Hex. Socket Plug DVSTI-M26 4
81 C81068202B Clamping Plate SM45C 1
83 R55404 Seal NBR-B2 807 5m
84 P74060006 Hex. Socket Plug FPS-S1/8 2
85 R53354 O-Ring Φ68 5×7 1
86 R53052 O-Ring P10 2 NOK
87 C81068232B Adjust Ring SM45C 1
88 C81068242C Rotation Plate STS410 1
90 C81068373A Oil Cover 1
91 C81068383A Packing Ni-2085 1
92 C81068413A Plate SCP1 1
94 R55395 U-Seal DDM000067 10
95 R13150 Axial/Radial Bearing YRT460-VSP 1 INA
97 C81068252B Supporter Ring SM45C 1
99 R53055 O-Ring P14 3 NOK
100 C81068262A Center Shaft SM45C 1
101 R53396 O-Ring G120 1 NOK
103 C81068392A Housing SM45C 1
104 R55411 Glyd Ring TG3201300-T40N 4 Busak
106 S5000701 Plain Washer ZP12 8
107 S5100701 Spring Washer ZS12 8
108 P74060006 Hex. Socket(S) Plug FPS-S1/8 6
109 R53280 O-Ring G220 4 NOK
110 C81068283A Encoder Plate SS41 1
112 R87143 Angle Encoder(Absolute) RCN223(3M/363 694-06) 1 Heidenhain
51
HM 8000 HM8000MTE02
113 R87144 Connecting Cable 534 855 09 1 Heidenhain

115 C81068295D Encoder Rotator SM45C 1
116 C81068304A Liner SS41 1
119 C81068324A Cap SS41 1
120 C81068404 Packing NI-2085(T1) 1
122 C81068313C Cap(A) SS41 1
124 R53393 O-Ring G240(CO 0239A) 1 NOK
125 C81058184A Cone Cap SM45C 4
126 C81058164 Lock Nut SM45C 8
127 C81058154 Coil Spring PW2 4
128 C81058174 Stopper SM45C 4
129 C81058112B Locating Cone SCM415 4
130 C81058653A Liner SM45C 1St
132 R53394 O-Ring G95(CO 0214A) 4 NOK
133 R53086 O-Ring P60(CO 0055A) 4 NOK
134 C81058123D Pallet Collet C610 4
135 S6250220 Steel Ball SBB1/2 4
136 R55366 Quad Ring QRAR04342 4 Hansung
138 C81058134A Cap Shaft SM45C 4
139 R53070 O-Ring P40(CO 0039A) 4 NOK
140 R53395 O-Ring G30 4 NOK
141 C81068144 Spring Guide SM45C 4
142 C81068623 Oil Cover Polycarbonate 1
143 C81068633 Packing NI-2085 1
144 C81068643 Plate SCP1 1
151 C81068134 Adjust Block SS41 1
52
HM 8000 HM8000MTE02

154 S3520696 Set Screw BQ10×35 1
155 S4000631 Hex. Nut NA10 1
156 C81068673 Motor Plate SS41 1
160 C81068043 Belt Pulley SM45C 1
161 R08150 Locking Element SWLE200-38×65 1 YHB
162 C81068054 Belt Pulley SM45C 1
163 R08122 Locking Element SCD44/SWLE200D 1 YHB
164 R61319 Timing Belt HTD480-8M-50 1
165 C81068063A Bearing Housing SM45C 1
167 R53345 O-Ring G80 2 NOK
168 S8200402 Oil Seal SA456812 1
169 R18667 Needle Roller Bearing NK45/30R 2 NTN
170 C81068032A Duplex Worm Gear Approval Drg. 1 Renold
172 C81068073A Bearing Housing SM45C 1
173 C81068083A Liner SM45C 1
175 R55345 O-Ring G80 2 NOK
176 R18667 Needle Roller Bearing NK45/30R 1 NTN
177 R18668 Thrust Roller Bearing K81109T2 2 NTN
178 R18669 Outer Ring GS81109 2 NTN
179 C81068094 Middle Ring SUJ2 1
180 C81068104 Inner Ring SM45C 1
181 R03329 Lock Nut MSR30×1.5 1 YHM
182 C81068113A Bearing Cap SM45C 1
184 R53111 O-Ring G65 1 NOK
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HM 8000 HM8000MTE02
3. Assembling/disassembling ATC
24
25
27
28
84 39 46
85 40 41 47 49 38 37 26 64 63
32 33 34 36 48 56 51 53 54 55 50 35 61 57, 58 65
52 59, 60 66
54
HM 8000 HM8000MTE02
75 6, 7, 74
83
76 84
72 81
73 82
77
68
78
73
79
80
71
73 10
13
69
70 15
16
17
18
14

9 C60075143 Roller Gear Cam SCM415 1
10 C60075153A Cam Shaft SCM440 1
14 R11218 Taper Roller Bearing 4T-32008X 2 NSK
15 C50076683B Bearing Retainer SM45C 1
17 C50075503 Bearing Retainer SM45C 1
32 C60075203 Spline Shaft SCM440 1
33 C60075213 Gear Shaft SCM440 1
34 R16362 Dry Metal Bush MB5050DU 1
35 S8010800 O-Ring G80 1
36 R11378 Taper Roller Bearing #32016XU 2 NSK
37 R02160 Lock Nut M80×2.0 1 YHM
38 C60075224 Spacer SM45C 1
39 C60075233 Out Put Housing SM45C 1
41 S8011450 O-Ring G145 1
55
HM 8000 HM8000MTE02

46 C60075243A Stopper SCM415 1
49 R55590 Dust Seal LBH105 1 NOK
50 S8011300 O-Ring P16 1
51 C60075253A Cylinder SM45C 2
53 C60075264A Guide SM45C 2
54 S8000200 O-Ring P20 2
55 R55457 Quad-Ring QRAR4115A 2 Hansung
56 C60075394A Piston SM415 2
57 C60075273A Shaft Housing SM45C 1
61 R16363 Dry Metal Bush MB7550DU 1 Hando
62 R55589 Dust Seal LBH75 1 NOK
63 S8010700 O-Ring G70 1
64 R08115 Locking Element SWLE200 40×65 1 YHB
65 C60075314A Cap SM45C 1
66 S3452811 Machine Screw (C’Sink) BN5×8 4
68 C60075453 Unclamp Dog SM45C 1
69 C60075483 Coupling SM45C 1
71 C60075413A Dog GC250 1
72 C60075423A Home Dog GC250 1
73 S3520386 Set Screw (Hex. S/Head) BQ6×10 6
74 R65145 Geared Motor G3FB32-80-075 1 Nissei
77 C60075494 Switch Base SCP1 (t3.2) 1
81 ESWPX0265F Proximity Switch / PNP BES516-325-E5-C-S4 3 Balluff
82 ECBLS0167F Proximity Switch Cable 803000J72M050 3 Balluff
83 C60075374 Switch Cover SCP1 (t2.0) 1
84 S3452811 Machine Screw (C’Sink) BN5×8 24
85 C60075384A Cover CSP1 (t2.0) 5
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HM 8000 HM8000MTE02
3.1 Disassembling the ATC changer and removing the locking device
▪ The high position of the ATC arm and the narrow room for work requires your meticulous
preparations and special attention to the risk of safety accident while disassembling the
ATC arm.
▪ Preparations for disassembling the ATC arm

(1) Keep the machine clean and away from dust or oil residues.
(In particular, clean up the sliding cover so that it does not slip off while you are
working on it)
(2) Return the Z axis to the reference point, open the ATC door manually and turn the
power off.
1) Open C60075314A cap.

▪ 4-BB5×8
Changer
Arm
Cap
Cap
2) Loosen the bolts on R08115 locking element.

▪ 14-BB6×40
Locking
Element
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HM 8000 HM8000MTE02
3) Pull out the changer arm assembly with care.

▪ If it does not move easily, gently impact on it with a plastic hammer while loosening the
locking element.
※ Pull it out with care as it is quite heavy.
Changer Arm Changer Arm

Ass’y Ass’y
4) Removing the locking device

① Loosen and remove the hydraulic piping that is connected to the locking device.
② Loosen the fixing bolts on C60075243 stopper.
▪ 6-BB8×20
③ Remove the stopper and locking cylinder before pulling out the locking device.
Stopper Hydraulic
Pipe
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HM 8000 HM8000MTE02
3.2 Removing the motor and motor bracket

1) Remove the geared motor.
① Remove C60075374 switch cover from the motor bracket.
② Use a 6mm wrench to loosen the lower clamp bolt on C60075483 coupling.
③ Loosen the bolts (2-BB5×12) on C60075494 switch base and pull out the switch base (with the
proximity switch installed).
④ Loosen the bolts (4-BB12×35) on the geared motor.
⑤ Pull out the geared motor (with coupling and dog installed) and put it down on an appropriate
place.
Coupling
Fixing Bolt
Cover
2) Remove C60075472 motor bracket.

▪ 2-BB12×35, 2-BB12×50, 4-ZS12
Motor
Bracket
☞ If you have equipment available to lift up quite a

weight, just loosen the coupling bolts and motor
bracket bolts (2-BB12×35, 2-BB12×50) with motor
and motor bracket still installed. Then, lift up the
assembly for removal.
Coupling
Fixing Bolt
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HM 8000 HM8000MTE02
3.3 Removing the main cover and link assembly

1) Remove C60075462 main cover.
① Use the pin puller to pull out the positioning pins (2-SPB10×36) before loosening the bolts
(18-BB8×25).
② With the lever assembly installed, lift up the main cover for removal.
▪ 18-BB8×25, 2- SPB10×36
Lever
Pin
Cam
Shaft
Main
Lever Cover
2) Loosen the lock nut on C60075163A lever pin area, and remove the lever assembly.
※ Correct the bent area of the lock washer straight using a plain screwdriver before loosening
the lock nut.
▪ 1-AN05, 1-AW05
Lock
Washer
Lock
Lever Nut
Pin
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HM 8000 HM8000MTE02
3.4 Removing the spline and housing

1) Pull out C60075203 spline shaft in the arrow direction.
Gear
Shaft
Spline Gear
Shaft Shaft
2) Loosen the bolts (6-BB10×25) on C60075233 output housing, and remove C60075233 gear
shaft assembly.
▪ 6-BB10×25
Gear
Shaft
Output
Housing
☞ If you want to separate the gear shaft from the

output housing, loosen the set-screw on R02160
lock nut before loosening the lock nut. Then,
loosen the output housing bolts and pull out the
gear shaft assembly. This is much easier for this
purpose.
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HM 8000 HM8000MTE02
3.5 Disassembling the turret and cam

1) Remove the rear one of C60076733 bearing retainers that firmly support the taper roller
bearings in both sides of C60075193 turret.
① Loosen the set-screw (BQ5×5) on the border between bearing retainer and casing.
② Turn the bearing retainer through two holes on it. Use a slim, long tool for this purpose.
▪ If available, insert two wrenches into the holes, one per each, and use a slim, long tool to
turn the retainer to pull it out.
※ It is recommended not to remove the front bearing retainer as this is like a mark for putting
them back together.
Set
Screw
Set
Screw
Turret
Front Rear
Bearing Bearing
Retainer Retainer
2) Move C60075193 turret to the rear, and remove

the cam fallow from the cam while rotating the
turret.
3) Lift up C60075143 roller gear cam with C60075153A cam shaft still installed, and remove two
taper roller bearings and the cam shaft.
▪ 4-BB8×20
Cam Casing Roller 2-Taper

Shaft Gear Roller
Cam Bearing
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HM 8000 HM8000MTE02
3.6 Assembling the cam and turret

1) Preparations
Smooth the casing and main cover to remove
sludge and scratches before cleaning them up. Main
Casing Cover
2) Installing the bearing retainer

Insert C60076683B bearing retainer so that it Bearing
Outer racer
fits into the outer race of R11218 taper roller
Casing
bearing (4T-32008X)
Bearing
Retainer
3) Installing the roller gear cam

① Put C60075143 roller gear cam and C60075153A cam shaft together.
▪ 4-BB8×20
② Install the inner race of R11218 taper roller bearing (4T-32008X) so that it fits well,
and apply grease.
③ Lift up the assembly and put it down on the outer race of the taper roller bearing
(located in the casing)
Cam Casing
Roller Bearing Shaft
Gear inner Race
Cam
Bearing
inner Race
☞ If installing a new roller gear cam

① When the roller gear cam is installed as above, close C60075462 main cover
temporarily.
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HM 8000 HM8000MTE02
② Install the outer race of R11218 taper roller bearing (4T-32008X).

▪ While rotating the cam shaft manually, impact on the outer race evenly until you feel
interruption.
③ Use the depth gauge to measure the distance between bearing retainer of the main
cover and outer race of the bearing (“B”)
④ Fit C60075603 bearing retainer on site based on the following formula. (“A”)
▪ On-site fitting formula of the bearing retainer: “A” = “B” + 0.03mm
⑤ When done, install the bearing retainer into the main cover.
▪ 6-BB8×20
⑥ Then, remove the main cover and put it down in an appropriate place.
Bearing Main
Retainer Cover
“B”
“A”
Taper
Cam Roller
Shaft Bearing
4) Assembling the turret

① Fit the inner race of the taper roller bearing into both sides of C60075193 turret
before applying grease.
② Insert the turret (with the bearing installed) through the rear bearing place. While
turning the turret, insert the cam fallow into the cam hole and fit it into the front
bearing before installing the outer race of the rear bearing.
③ Insert C60076733 bearing retainer in the rear, rotate it using the drill DP6 holes (Φ2-
Φ8) and tighten the set-screw (BQ5×5) on the edge of M5 tap when the retainer is
positioned to the original.
Set
Screw
Rear
Bearing
Retainer
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HM 8000 HM8000MTE02
3.7 Assembling the spline and housing

1) Installing the bearing into the output housing Output Bearing
① Clean up C60075233 output housing. Housing Outer Racer
② Install the outer race of R11378 taper roller

bearing (#32016XU).
③ Insert G145 O-ring into the output housing
and apply grease. O-Ring
2) Installing the gear shaft and bearing

① Clean up C60075213 gear shaft and insert R16362 dry metal bush (MB5050DU) into
it.
② Install the inner race of R11378 taper roller bearing (#32016XU) into the gear shaft.
▪ Apply heat to the bearing using a heating device before installing. This will help
install the bearing.
③ Apply grease to the inner race of the bearing.
Gear
Shaft
Bearing Dry
Inner Racer Metal
Bush
Warm-up using a heat source
3) Putting output housing and gear shaft together

① Put the output housing (with the outer race of taper roller bearing installed) down on
the gear shaft (with the inner race installed).
② Install the inner race of the other taper roller bearing and apply grease.
③ Insert G80 O-ring into the applicable hole of the gear shaft and apply grease.
④ Insert C60075224 spacer with care lest that the O-ring is damaged.
⑤ Install R02160 lock-nut.
▪ Insert the lock nut manually at this moment and do the tightening after it is installed
on the casing.
Gear Lock Nut Gear
Shaft Shaft
Lock Nut Spacer

Spacer
O-Ring
Output Output
O-Ring Housing Housing O-Ring
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HM 8000 HM8000MTE02
4) Putting output housing and gear shaft

assembly together
① Lift up the output housing and gear shaft
assembly with care and insert the assembly
into the casing.
▪ Install the assembly with care lest that it Turret Gear
should be crashed into the gear side of Shaft
the turret inside the casing.
② Use the torque wrench to tighten the output

housing bolts with exact force.
▪ 10-BB10×25
※ Standard torque for M10×P1.5 :
7.19Kgf/m (70N.m), (51.9ft.ib)
Torque
Wrench
③ Use the hook wrench to tighten R02160 lock nut (M80×2.0) with appropriate force,
and tighten up three set-screws for locking the lock nut.
Hook 3-Set
Wrench Screw
66
HM 8000 HM8000MTE02
5) Installing the spline shaft

To prevent a possible burn, apply molybdenum grease evenly to the whole C60075203
spline shaft and inside of the gear shaft, and insert the spline shaft into the gear shaft in
the arrow direction.
Molybdenu
m Grease
Gear Spline
Shaft Shaft
Gear
Shaft
Spline
Shaft
67
HM 8000 HM8000MTE02
3.8 Installing the link components

1) Assembling the lever
Φ30 Cam Φ21 Cam
① Install the cam follwers (1-Φ30, 1- Φ30) into Follower Follower
C60075173A lever.
Lever
② Use a Φ5.0 drill bit to drill a 1mm~2mm hole

through the M6 tap place into the distal side
Φ5.0 Drill
of the cam follower shaft.
Lever
Cam
Follower
③ When done, use the air tool to clean up the

assembly and apply Loctite to the set-screw
(BQ6×12) before tightening it up.
Set Screw
(two places: Φ30 and Φ21)
④ Apply Loctite to the set-screw (BQ6×12) and
tighten it up. Loctite 271
(two places: Φ30 and Φ21)
⑤ Insert C60075163A lever pin into the lever.

Lever Pin
▪ 4-BB8×25
Lever
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HM 8000 HM8000MTE02
⑥ Insert the inner race of R11379 taper roller Lever Pin

bearing (4T-32005X) into the lever pin, and
apply grease.
Bearing
Inner Racer Lever
⑦ Install the outer race of R11379 taper roller Main

bearing (4T-32005X) into both sides of Cover
C60075183 housing, and then, into
C60074562 main cover. Tighten the bolts
Torque
with the torque wrench. Wrench
▪ 6-BB8×20
Bearing
※ Standard torque for M8 × P1.25 : Outer
3.63Kgf/m (36N.m), (26.2ft.ib) Racer Housing
⑧ Install the lever assembly into the main cover housing, apply grease to the inner race
of the other R11379 taper roller bearing (4T-32005X) before inserting it into the lever
pin. Fix it with the lock washer (AW05) and lock nut (AW05).
Lever Pin
Lock Lock
Washer Nut
※ Tighten the lock nut until you feel a slight interruption while moving the lever. Find the
point where the wing of the lock washer fits into the lock nut hole, and bend the wing
into the hole.
Lock
Washer
Lock
Nut
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HM 8000 HM8000MTE02
3.9 Installing the main cover

1) Applying greas
When the casing is assembled internally, check
the ullage scale on the front of the casing to inject
grease inside the casing.
Ullage
▪ Lubricant type: #220 Scale
2) Installing the main cover

① Put the main cover (with the lever assembly installed) on the casing.
▪ Place the Φ30 cam follower of the lever in the cam hole, Φ21 cam follower in the rear end
hole of the spline shaft, and cam shaft bearing in the bearing outer race under the bearing
retaining where the main cover is installed.
② Install the positioning pin (2-SPB10×36) into the main cover and tighten the bolts.
▪ 2-SPB10×36, 18-BB8×25
Cam Shaft Lever

Lever Pin
Φ21 Cam
Follower
Molybdenum
Grease Spline
Shaft
3) Insert the parallel key into the cam shaft. Take the cam shaft with hand and keep rotating it.
Check if it is rotating smoothly.
▪ If you feel interruption during the above step, this is because of an improper alignment
between cam and turret. Adjust the bearing retainers on both sides of the turret to an optimal
position, perform the center punching (temporary drilling) on the border between casing and
turret, drill a Φ 4.2 hole and perform the M5 tapping before tightening the set screw.
Set
Screw
Set
Screw
Front Rear
Turret Bearing Bearing
Retainer Retainer
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HM 8000 HM8000MTE02
3.10 Installing the motor and motor bracket

1) Installing the motor bracket Motor
Install C60075472 motor bracket based on the Bracket
bearing retainer, and tightening the bolts.

Bearing
▪ 2-BB12×35, 2-BB12×50, 4-ZS12 Retaining
2) Installing the geared motor

① Mount the geared motor (where the coupling and dog assembly is installed) onto the motor
bracket so that it fits into the parallel key on the cam shaft and into the key hole of the
coupling. Then, fix it with the bolts.
▪ 4-BB12×35
② Tighten up the coupling fixing bolts.
Coupling
Fixing Bolt
Cover
71
HM 8000 HM8000MTE02
3.11 Installing the ATC arm and locking device

1) Insert the dust seal (LBH105) into the inner stopper of the arm locking assembly, and O-ring
(G130) into its section. Then, apply grease and install the assembly based on the spacer.
▪ 6-BB8×20
Stopper
Dust Seal
Spacer
Arm Locking
Device Ass’y O-Ring
2) Insert the changer arm assembly into the gear shaft.

▪ The intended distance between stopper and arm is 8mm.
Changer Arm Changer Arm

Ass’y Ass’y
2) Insert R08115 locking element between shaft housing and spline shaft.
Spline
Shaft
Locking Locking Shaft

Element Element Housing
72
HM 8000 HM8000MTE02
3.12 Positioning the ATC arm (centering)

※ If you re-assemble the ATC arm, you must perform the centering of the spline and ATC arm.
1) Preparations for centering the ATC arm

① Move the Y and Z axes to the secondary
reference point.
▪ Program: G91 G30 Y0 Z0 ;
② Clamp a spline-specific centering jig into the
spline and perform the spline orientation.
▪ Program: M19 ;
③ Insert the arm-specific jig into the changer arm Centering
Jig
and move it to the change point manually.
2) Slowly loosen the bolts on the locking element, Locking

and insert the ATC arm adjusting jig to the end of Element
the arm.
Jig
※ Ref) ATC arm adjusting jig
42 42
M10×1.25 Tap through
15
30
Φ11 Drill through

20
30
25
100
▪ Parts: 3-BB10×40
73
HM 8000 HM8000MTE02
3) Move the ATC changer arm slowly to find out the exact position.
① Use the push bolts on both sides and the pull bolt in the center to adjust the gap between
changer arm jig and spline jig to 3.2mm.
Push
Bolt
Jig
Pull Bolt
Gap: 3.2mm
Push
Bolt
② While impacting on the end of the changer arm using a plastic hammar, fit the centering jig
well without any interruption.
Bar
Bar
③ Leave the jig in the current position and tighten

the element locking bolts from little by little to as
tight as possible.
④ Remove the jig and tighten the element locking

bolts in the jig place from little by little to as tight
as possible.
74
HM 8000 HM8000MTE02
※ Insert the intended tool into the spline or tool boy,

0.3∼0.5mm
and move the changer arm near the tool
manually. Then, release the changer motor brake
and rotate the arm manually until it contacts on
the tool. Check inside of the taper area and make
a gap between.
▪ Target: 0.3mm∼0.5mm
3.2±0.2mm
4) Install C60075314A cap.

▪ 4-BB5×8
Changer
Cap Arm
Cap
5) Insert all the covers that were previously removed to their respective position, and perform the
test run to check if they are installed properly.
75
HM 8000 HM8000MTE02
4. Adjusting and repairing ATC

4.1 Reference point of the ATC servo magazine
If the ATC sub changer and the tool pot of the magazine do not align due to mis-position of the
ATC servo magazine, you must restore the reference point of the ATC servo magazine manually.
1) Move the tool pot #1 to the changer position, and

install the centering jig between tool pot and sub
changer.
Centering
Jig
2) Set the value of Keep Relay K12.2 to “1”.

▪ K12.2(KMATC) : If you adjust the position of ATC
changer, set it to 1.
(control the servo motor on the ATC sub
operation panel regardless of the changer arm
position)
3) Press the MODE button in the start screen

[ r 0000 ] of the servo drive.
 [ rd-off ] : Ready to operate the jog run
4) From the [ rd-off ] screen, press the down arrow

button.
 [ Jog.run ] : Switch to the jog run

mode
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HM 8000 HM8000MTE02
5) From the [ Jog.run ] screen, press the SET

button.
 [ Jr.0000 ] : Jog run mode
6) From the [ Jr.0000 ] screen, use the up/down

arrow buttons to rotate the magazine in a desired
direction. In such a way, adjust the pot position.
 Fine-tune the magazine

position
▪ If you want to fine-tune the magazine position, set

parameter #27 to a lower value.
Ref) Adjustment on the ATC sub operation panel

With Keep Relay K12.2 set to "1", switch the
mode to Manual on the ATC sub operation
panel, and press CW/CCW to fine-tune the
magazine position.
7) Use the up/down arrow buttons in the [ Jr.0000 ] screen, or press the rotation button on the
operation panel. While holding the button, insert the center bar to the centering jig until it is
inserted smoothly
Fine-tune
77
HM 8000 HM8000MTE02
8) When the centering of the tool magazine's tool pot

is completed, press the SET button.
 [ Jog.run ] :
Return to the jog run mode
9) In the [ Jog.run ] screen, press the MODE button.
 [ rd-off ] :
Ready to operate the jog run
Back in the [ rd-off ] screen, press the up arrow
button.
 [ Org.S - - ] : Origin mode
10) From the [ Org.S - - ] screen, press and hold the

SET button for 7 seconds.
 [ r 0000 ] :
Return to the start screen
11) From the [ Org.S - - ] screen, press and hold the

SET button for 7 seconds. The screen will blink
and switch to [ r 0000 ]. This is the completion of
the adjustment.
12) Restart the machine or turn off QM85 breaker

and turn it back on. Your changes will be applied.
78
HM 8000 HM8000MTE02
4.2 Working on the ATC magazine touch panel

1) Switching screen
① Manual Operation
② Machine Information
③ Tool Offset
D O O S A N
④ Alarm Information
⑤ I/O Information
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HM 8000 HM8000MTE02
2) Rotating the tool magazine

① Select an operation mode
If you press a mode button (Manual or Auto), the
selected button will light on. If you select a different
mode, the current mode will be cancelled.
: Manual Mod (ATC manual operation)

: Auto Mode (ATC manual operation
completed) Start screen of touch panel
② Find the tool number by the loading position

(a) Select the [Manual] mode.(b) If you
select [Tool No.], the key pad will
appear as shown.
(c) Enter the tool number 15 and
press [ENT].
(d) If you press the [Tool Search]
button, the magazine will search for a matching
tool from the nearest.
③ Display of the pot number of the waiting pot
: Displays the number of the pot in the

waiting pot.
Start screen of touch panel
④ Manual operation of the magazine

(a) Select the [Manual] mode.
(b) Press a desired directional button.
: CW (rotates the magazine clockwise)
: CCW (rotates the magazine counter

clockwise)
Start screen of touch panel
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HM 8000 HM8000MTE02
3) Operate the sub changer manually

You can use the [Mode change] button to switch between Rotary Switch screen and
Button screen. Select a desired screen.
① Operating the sub changer manually in the Rotary

Switch screen
(a) Press the MANUAL button both on the main OP
and on the manual OP.
☞ Check if the MANUAL READY indicator turns
on.
(b) Select a desired operation in the Rotary Switch

screen.
(c) Press the [START] button.

☞ The selected operation will be performed.
☞ Sequence of moving the tool from the sub changer home
position to the tool boy
Home Position -> Magazine Pot Position -> Changer Arm
Out -> Waiting Pot Position -> Changer Arm In ->
Magazine Pot Position -> Home Position
② Manual operation of the sub changer in the Button

screen.
☞ The operation mode and sequence are the same
as in the Rotary Switch screen except for how to
select an operation.
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HM 8000 HM8000MTE02
4) Machine Information
Press the button to check the state of the
machine in the Machine Information screen.
☞ You can check the current state of the machine by the
corresponding indicator.
Lamp Explanation
[Mode in main OP]
☞ The indicator will light on according to the mode.
Type: AUT0, JOG, MDI, HANDLE
[Machine State]
1. Machine Ready
2. Emergency Stop
3. Machine Running
4. Machine Stop
5. Machine Alarm
[Primary or secondary reference point for each axis]

1. Primary: Lamp ON
2. Secondary: Lamp blinking
[Coolant, Motor & Conveyor Motor Operation]

1. Flushing Coolant Motor
2. Flood Coolant Motor
3. TTC/TSC Coolant Motor
4. Shower Coolant Motor
5. Screw & Chip Conveyor Motor
[Spline & Waiting Tool Number]

1. Displays the number of the tool in the spline.
2. Displays the number of the tool on standby in the waiting
pot.
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HM 8000 HM8000MTE02
5) I/O in the Tool Offset screen
▪ In [Tool Offset], you can read and write offset values to and from the NC.
※ No I/O is enabled if the selected tool number is currently in the spline or in the waiting pot.
① Enter the password.

▪ If you press the [Tool Offset] button, you will
see a dialog that prompts you to enter the password
for data protection purposes. Then, press [ENT] to
switch to the Tool Offset screen.
☞ Default password: “D, O, O, S, A, N”
D O O S A N
② Reading data
(a) Select a desired tool number (ex: Tool No. 5)
Press the [Tool No.] button to display the
key pad as shown, Select a desired number (such
as "5") 5 and press [ENT]
button.
(b) Reading data

If you press the [READ] button, data
related to the tool number will be displayed as
shown.
③ Writing data
(a) Follow the steps above to select a desired tool number.
(b) Enter a numeric in the applicable field(s).
☞ Press any data field to display the keypad where you select a numeric and press
[ENT].
(c) Then, press [WRITE] to transfer the data to NC. The data will be written to
NC.
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HM 8000 HM8000MTE02
6) Alarm Information
▪ If you want to check the information of alarms

regarding the tool changing or tool magazine, press
the [Alarm inform] button.
① To check the information of the current alarm

(a) Check the current alarm in the Alarm Information
screen.
(b) Press [Start] and use the
up/down button to select a desired alarm item.
(c) If you press [Del], the selected alarm item
will be deleted.
(d) If you tap the selected alarm item, you will see the
popup message containing the alarm details as
shown.
(e) If you want to return to the previous screen, press
[END].
② To check the alarm history

(a) If you press the [Alarm History] button,
you can check the history of alarms that have ever
occurred in the current machine.
(b) The operation of the function button ( [Start],
up/down arrow button, [Del],
[END]) is the same.
(c) If you want to clear the alarm history,
press [Reset].
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HM 8000 HM8000MTE02
7) I/O Information
▪ Press the [I/O inform] button to display a

screen where you can check the status of the I/O
signals related to ATC and tool magazine.
① Input screen
If you press [INPUT], there appears the start page showing the information including
address, symbol and description of the input signal where you can check the operation state
of the tool magazine and various switches.
Press [NEXT] if you want to move to the next page.
② Output screen
If you press [OUTPUT], there appears the page showing the information including
address, symbol and description of the output signal where you can check the operation state
of ATC, tool magazine and various solenoid valves.
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HM 8000 HM8000MTE02
◈ Input / Output Address Information
No. Description Address Symbol

1 Magazine Tool Pot Tool Out X9.5 SF31
2 Magazine Tool Pot Tool Out Interlock X10.0 SL39
3 Sub Changer Arm In X10.1 SL31
4 Sub Changer Arm Out X10.2 SL32
5 Sub Changer Home Position X10.3 SX33
6 Sub Changer Pot Position X10.4 SX34
7 Sub Changer Waiting Position X10.5 SX35
8 Waiting Pot Spindle Side X7.6 SL36
9 Waiting Pot magazine Side X7.7 SL37
10 Waiting Pot Tool Detect X11.0 SX38
11 Main Changer Arm Home Position X8.1 SX41
12 Main Changer Tool Unclamp Command X8.6 SX42
13 Main Changer Tool Clamp Command X8.7 SX43
14 ATC Door Open X12.1 SL44
15 ATC Door Close X12.2 SL45
16 ATC Magazine Door Lock & Close X12.3 S85A
17 ATC Magazine Door Close X12.4 S85
18 ATC Servo Ready ON X13.5 SVON
19 ATC Main Change Motor Brake Y36.6 KA81
20 ATC Magazine Door Lock Y11.6 KA36
21 Tool Pull Confirm Y12.6 YV39
22 ATC Door Open Y3.0 YV51
23 ATC Door Close Y3.1 YV52
24 Mag. Servo Motor Brake Release Y9.1
25 Mag. Servo Motor Servo ON Y10.3
26 Sub Changer Position 1 Y12.2 YV33
30 Inverter Reset Y8.5 KA82
YV33 YV34 YV35 YV36

Sub Changer Home ○ ○ ○
Sub Changer Magazine Pot ○ ○
Sub Changer Waiting Pot ○
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HM 8000 HM8000MTE02
◈ Alarm Message
No. Alarm Massage Recovery
1) T code instructed at a position where no tool can be selected.

1 2059 T-COMMAND ILLEGAL POSITION 2) Defective ATC related switch or solenoid valve
3) Check the ATC state as well as the component parts.
1) M06 instructed at a position where ATC can not be operated.

2 2060 M06 COMMAND ILLEGAL POS. 2) Defective ATC related switch or solenoid valve
3) Check the initial settings of the ATC.
1) A larger tool number than the capacity of the magazine is

3 2061 T-CODE COMMAND ALARM instructed.
2) Reset the magazine and instruct a new number.
1) The M06 command is not completed within 30 seconds.

2) Error in the reference point signal for the Y or Z axis, or
4 2062 M06 COMMAND OVERTIME defective ATC related switch
3) Check the limit switches, solenoid valves, and ATC sequence if
each of them works properly.
5 2063 TOOL MAG. SERVO UNIT ALARM 1) Check the sub unit of the tool magazine.
1) The ATC door closing switch is turned off.

6 2064 ATC DOOR OPEN 2) The ATC door is open.
3) Check if the limit switch works properly, and close the door.
1) Closing the ATC door is not completed within 20 seconds.

2) Defective switch or solenoid valve. Or distance from the dog is
7 2245 ATC DOOR OPEN/CLOSE ALARM set improperly.
3) Check the solenoid valves and switches if each of them works
properly.
1) The mode of the ATC OP is set to Manual.

8 2250 ATC OP MANUAL SWITCH ON
2) Switch the mode from Manual to Auto.
1) A T code or M06 is not completed within 45 seconds.

2) Defective switch or solenoid valve.
9 2251 ATC OVERTIMER
3) Check the ATC logic, switches and solenoid valves if each of
them works properly.
1) ATC arm not in the reference point.

10 2252 ATC INITIAL POSTION ALARM 2) Return the ATC arm to the reference point.
3) Check if the switches work properly.
1) Rotating the changer CW/CCW by 180 degrees is not

completed within 25 seconds.
ATC CHG. ARM 180' CW/CCW 2) Defective switch or solenoid valve. Or distance from the dog is
11 2255
ALM set improperly.
properly.
1) This alarm occurs when the waiting pot or magazine pot

WAITING POT TOOL DETECT
12 2257 detects a tool in an abnormal condition.
ALM
2) Check if the proximity switch works properly.
WAIT POT IS SPIND SAME

13 2259 1) Check DGN data D450 and D452.
COUNT
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HM 8000 HM8000MTE02
1) The tool magazine keeps rotating for more than 230 seconds.
14 2260 ATC MAG. ROTATION OVERTIME 2) Defective switch or solenoid valve.
3) Check if the switches work properly.
1) The magazine guard door is open.

15 2262 ATC MAG. GUARD DOOR OPEN 2) Defective switch. Or distance from the dog is set improperly.
3) Close the door and check if the switches work properly.
TOOL MAG. SERVO BATTERY

16 2264 1) Check the servo battery of the tool magazine.
ALM
VPF OFF OF TOOL MAGAZINE

17 2265 1) Check the servo unit of the tool magazine.
ALM
18 2266 SERVO MAG. TOOL NO. ERROR 1) Check the tool number in the tool magazine.
1) The manual tool puller cylinder has operated.

19 2270 ATC MAG. POT TOOL OUT ALM 2) Defective switch. Or distance from the dog is set improperly.
3) Check the switch check valve.
1) The up/down operation of the auxiliary exchange unit is not

20 2272 ATC SUB CHG. POS. CHK ALM
set improperly.
properly.
1) The Arm In/Out operation of the auxiliary exchange unit is not

21 2273 ATC SUB CHG. ARM IN/OUT ALM
set improperly.
properly.
1) Moving the main spindle or magazine by the waiting pot is not

22 2291 WAIT. POT SPDL/MAG. SIDE ALM
set improperly.
properly.
1) The ATC cam is not in the home position.

2) The switches that check where the spindle tool
clamping/unclamping operation by APC takes place are
23 2292 MUST BE ATC MAN. 1 CYCLE
triggered simultaneously.
3) The position of the switch is set improperly.
4) Adjust the position of the switch and check if it works properly.
1) ATC is operated manually.

24 2293 MUST BE ATC MAN. 1 CYCLE
2) Perform 1 cycle in manual operation mode.
1) The tool data is 0 for both waiting pot or main spindle.

WAIT. POT AND SPDL TOOL
25 2294 2) Provide tool data.
ZERO
3) Instruct a T code.
1) The motor brake of the ATC tool changer is released.

TOOL CHG. MOTOR BRAKE
26 2295 2) The braking operation is completed. Turn off the manual PMG
RELE.
brake switch.
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HM 8000 HM8000MTE02
4.3 Tool Changing (M06) Sequence Chart
Tool Change Start (M06)
1 ATC Change Position & M19 ▪ Return Y, Z axes to secondary ref. point & Spindle Orientation
▪ Program : G91 G30 Y0 Z0 M19 ;
Spindle
Orientation? No
Yes
ATC Change
Position? No
Yes
▪ Output : Y3.0(ATDO.R) –YV38 ATC Door Open On
2 ATC Door Open Command
▪ Completed : X12.1(ATDO.M) –SL51 ATC Door Open On
★ AL 2245“ATC Door Open /Close Alarm”

ATC Door Open
▪ Check: X12.1(ATDO.M) –SL51 ATC Door Open On
O.K? No Off
X12.2(ATDC.M) –SL52 ATC Door Close
Yes
★ AL 2060 “M06 Command Illegal Position”
M06 Command ▪ Check: X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side Off
Initial Position? No X7.6(WPSS.M) –SL51 Wait. Pot Spd. Side On
X10.3(SCHP.M) –SX41 Sub Chan. Home Pos. On
Yes
X10.1(SCAI.M) –SL44 Sub Changer Arm In On
X10.4(SCMP.M) –SX41 Sub Chan. Pot Pos. Off
X10.5(SCWP.M) –SX41 Sub Chan. Wait Pos. Off
X10.0(TPOT.M) –SL33 Tool Pot Tool Out Int. On
X8.5 (CAHP.M) -SX41 M-Chen. Arm Home Pos. On
★ AL 2060 “M06 Command Illegal Position”

Tool Search
O.K? No ▪ Check: Perform the tool search.
Program : T _ _;
Yes
3 ATC Changer Motor Rotation Run ▪ Output : Y3.4(CMFW.R) –KM81F ATC Motor Forward On
Tool Unclamp ▪ Check: X8.6(MLMD.M) –SX42 Tool Unclamp Comm. On

Comm. SW On?
Yes
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HM 8000 HM8000MTE02
4 Tool Unclamp Sol. On Command ▪ Output : Y14.0(STCP.R) –YV11 Spindle Tool Unclamp On
Tool Clamp ▪ Check: X8.7(CLMD.M) –SX43 Spindle Clamp Comm. On

Comm. SW On?
Yes
5 Tool Unclamp Sol. Off Command ▪ Output : Y14.0(STCP.R) –YV11 Spindle Tool Unclamp Off
★ AL 2062“M06 Command Overtime”

Changer Arm
Home Position? No ▪ Check: X8.5(CAHP.M) –SX41 Changer Arm Home Pos. On
Yes
6 ATC Changer Rotation Motor Stop ▪ Output : Y3.4(CMFW.R) –KM81F ATC Motor Forward Off
7 ATC Door Close Command ▪ Output : Y3.1(ATDC.R) –YV38 ATC Door Close On
▪ Completed : X13.2(CAHP.M) –SL52 ATC Door Close On
★ AL 2245“ATC Door Open /Close Alarm”

ATC Door Close
O.K? No ▪ Check: X12.1(ATDO.M) –SL51 ATC Door Open Off
X12.2 (ATDC.M) –SL52 ATC Door Close On
Yes
M06 Completed
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HM 8000 HM8000MTE02
4.4 Tool Search Sequence Chart
Tool Search Start (T _ _;)
★ AL 2250 “ATC OP Manual Mode”

ATC Sub Changer
▪ Turn the mode selection switch in the manual OP to
O.P Auto Mode? No Auto.
Yes
Searched tool No
=Spd. Tool No? Yes
No
Searched tool No
★ Tool Search Complete
=Wait. Tool No? Yes
No
Double Tool
★ 1st Tool to Tool Magazine, And 2nd Tool In Valid
Search? Yes
No
★ AL 2059 “T-Code Command Illegal Position”

TMG & ATC Initial
Position? No ▪ Check : X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side On
X7.6(WPSS.M) –SL51 Wait. Pot Spd. Side Off
Yes X10.3(SCHP.M) –SX41 Sub Chan. Home Pos. On
X10.1(SCAI.M) –SL44 Sub Changer Arm In On
X10.2(SCAO.M) –SL32 Sub Changer Arm Out Off
1 Sub Changer Mag. Pot Position ▪ Output : Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
Y12.3(SCS2.R) –YV34 Sub Changer Pos. 2 On
Y12.5(SCS4.R) –YV36 Sub Changer Pos. 4 Off
▪ Completed: X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos. On
★ AL 2272 “ATC Sub Changer Pos. Check Alarm”

Sub Changer Pot
Position? No ▪ Check : X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos. On
Yes
2 Sub Changer Arm Out ▪ Output: Y12.1(SCAT.R) –YV32 Sub Changer Arm Out On
▪ Completed: X10.2(SCAO.M) –SL32 Sub Changer Arm Out On
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HM 8000 HM8000MTE02
★ AL 2273 “ATC Sub Tool In/Out Alarm”

Sub Changer Arm
Out O.K? No ▪ Check : X10.2(SCAO.M) –SL32 Sub Changer Arm Out On
X10.1(SCAO.M) –SL31 Sub Changer Arm In Off
Yes
3 Sub Changer Wait. Pot Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 On
▪ Completed: X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On

Sub Changer
Waiting Pot Pos.? No ▪ Check: X10.5(CAWP.M)–SX35 Sub Chan.Wait. Pot Pos. On
Yes
4 Sub Changer Arm In ▪ Output: Y2.5(SBAI.R) –YV31 Sub Changer Arm In On
▪ Completed: X10.1(SCAO.M) –SL31 Sub Changer Arm In On

Sub Changer Arm
In O.K? No ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In On
Yes
5 Sub Changer Home Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
▪ Completed: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On

Sub Changer
Home Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On
Yes
6 Waiting Pot Spindle Side ▪ Output: Y12.0(WPSS.R) –YV40 Waiting Pot Spd. Side On
▪ Completed: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm”

Waiting Pot
Spindle Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side Off
Yes
Tool Search Finish
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HM 8000 HM8000MTE02
4.5 Tool Re-Charge Step Sequence Chart
M06 M-Function End
1 Waiting Pot Magazine Side ▪ Output: Y2.7(WPMS.R) –YV30 Waiting Pot Mag. Side On
▪ Completed: X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm”

Waiting Pot
Spindle Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side Off
X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
Yes
2 Sub Changer Wait. Pot Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 On
▪ Completed: X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On

Sub Changer
Waiting Pot Pos.? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. Off
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On
3 Sub Changer Arm Out ▪ Output: Y12.1(SCAT.R) –YV32 Sub Changer Arm Out On
▪ Completed: X10.2(SCAO.M) –SL32 Sub Changer Arm Out On

Sub Changer Arm
Out O.K? No ▪ Check: X10.2(SCAO.M) –SL32 Sub Changer Arm Out On
X10.1(SCAO.M) –SL31 Sub Changer Arm In Off
Yes
4 Sub Changer Mag. Pot Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
▪ Completed: X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos. On

Sub Changer Pot
Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. On
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. Off
Go to “A”
93
HM 8000 HM8000MTE02
“A”
Yes
5 Sub Changer Arm In ▪ Output: Y2.5(SBAI.R) –YV31 Sub Changer Arm In On
▪ Completed: X10.1(SCAO.M) –SL31 Sub Changer Arm In On

Sub Changer Arm
In O.K? No ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In On
Yes
6 Sub Changer Home Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
▪ Completed: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On

Sub Changer
Home Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. Off
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. Off
ATC Re-Charge End
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HM 8000 HM8000MTE02
5. Assembling & disassembling the ball screw

5.1 Removing the ball screw on the X axis
29, 30
16, 17 1 28
21 32 26 14 3 37 18 19 21 22 23
33 15 18 35 7, 8, 9 13, 14, 15 24 25, 26

34 31 36 10, 11, 12 16, 17 27
29
25
95
HM 8000 HM8000MTE02
1 C81047123 Ball Screw(X1250) Φ50×100 1 NSK
3 S2212461 Hex Socket Head Bolt BB10×40 10
7 C60027153 Sleeve SM45C 1
8 P80300006 O-Ring S6 2
9 C68023043C Bearing Supporter SS41 1
11 P51400005 Conical Spring Washer ZC5 4
13 C60027163 Bearing Supporter SS400 1
14 R55493 Oil Seal TC50×72×12 2 NOK
16 P74060006 Hex Socket P lug FPS-S1/8 2
17 S8000100 O-Ring P10 2
18 R12065 Ball Screw Bearing 40TAC9DBDBDC10PN7A 2 NSK
19 C60037274 Spacer SM45C 1
21 R03074 Lock Nut DKMT40×1.5 2
22 C60027184 Cover SCP1 1
23 R18717 Coupling KW-63-35-35 1
24 C58021084A Adjusting Liner SS400 6
25 C60027132 Motor Bracket GC250 1
28 C60027193 Damper Urethane 1
29 C60027142 Bearing Supporter GC250 1
32 C68023034 Collar SS41 1
33 C60027213 Cover SCP1 1
96
HM 8000 HM8000MTE02
1) Remove the sliding covers on both sides on the X axis, move the X axis to an appropriate
position for the work, and turn off the machine.
2) Separate C60027184 cover from C60027132 motor bracket, pull out lubricant tubing, and
unplug the cable (power and feedback cables) connectors of the servo motor.
Cover Cover
Motor
Bracket
Wire
Connector
3) While rotating the ball screw manually, loosen the bolts in the ball screw side of R18717
coupling.
Coupling
Fixing Bolt
Coupling
Fixing Bolt
4) Loosen the bolts on the servo motor, and remove the motor with care, which is mounted on
the coupling.
97
HM 8000 HM8000MTE02
5) Remove C60027213 cover, lubricant tubing, and C60027224 damp from the opposite
C60027142 bearing support.
Lubricant Tube Lubricant Tube
Cover
Cover Damp Damp
6) Loosen the lock nut on the ball screw in Bearing

C60027142 bearing supporter side. Support
▪ Remove C60027203 bearing supporter before

loosening the lock nut. This is easier for you.
※ Loosen the set-screws (x3) that are designed
for locking the lock-nut. Then, use the hook
spanner that is specific to the lock-nut. If it is not Lock
available, use the hammer and chisel to impact Nut
on and loosen the lock-nut.
7) Remove the cooling oil tubes and loosen the bolts Cooling Oil Nut Fixing
(10-BB 10×40) from the ball screw nut. Tube Bolt
Ball screw Cooling Oil

Nut Tube
8) Loosen C60027132 motor bracket bolts Motor

Bracket
(4-BB16×40, 2-BB16×50, 2-TPB-8×56).
※ When you remove the fixing bolts of the motor
bracket, mark the position of each of the 6
adjustable liners (C58021084A) so that you
are ensured to install them back in the original
position.
Adjusting
Bolt Liner
98
HM 8000 HM8000MTE02
9) Pull out the motor bracket and ball screw

assembly from the machine.
※ When separating the ball screw from the motor
bracket, take caution not to damage the lock- Screw Area
nut of the ball screw.
10) Loosen C60027203 bearing supporter bolts (6-BB12×30), and remove C68023034 collars
and R12065 40TAC ball screw bearings.
Bearing Bearing Bracket Bracket

Support
Collar
11) Loosen the lock-nut on the motor bracket (pulled out Lock-Nut
from the machine).
spanner that is specific to the lock-nut. If it is
not available, use the hammer and chisel to
impact on and loosen the lock-nut.
12) Separate the motor bracket from the ball screw.

※ When separating the ball screw from the motor bracket, take caution not to damage the
lock-nut of the ball screw.
Ball Screw Motor

Bracket
Screw Area
99
HM 8000 HM8000MTE02
13) Remove C60027293 damper and C60027163 bearing supporter from the motor bracket
before removing R12065 40TAC ball screw bearing and C60037174 spacer.
▪ 6-BB12×30
Damper Bearing Motor Motor

Bracket Bracket
Bearing
Support Spacer
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HM 8000 HM8000MTE02
5.2 Installing the ball screw on the X axis

1) Installing the ball screw bearing in the bracket
① Install 40TAC angular contact bearing (40TAC90DBDBDC10PN7A) into C60027142
bracket so that it fits. Then, measure the depth between distal end of the bearing and
bracket section. (“B”)
② Calculate the target size of C60027203 bearing supporter before fitting it on-site.
※ Target size of the bearing supporter “A” = “B” + 0.05mm
③ Insert the completed bearing supporter into the bracket (where 40TAC bearing is installed).
※ Put force as even as possible to each of the fixing bolts.
▪ 6-BB12×30
“A” “B” Bearing Bracket

Support
2) Installing the ball screw bearing in the motor bracket

motor bracket so that it fits. Then, measure the depth between distal end of the bearing
and motor bracket section. (“B”)
② Calculate the sectional target size of C60027142 bearing supporter before fitting it on-site.
※ Sectional target size of the bearing cap “A” = “B” - 0.05mm
③ Insert the completed bearing supporter into the motor bracket (where 40TAC bearing is
installed).
▪ 6-BB12×30
“A” “B” Bearing Motor
Support Bracket
101
HM 8000 HM8000MTE02
3) Installing the ball screw in the motor bracket Ball

Place the motor bracket (where the bearing is already Screw
installed) vertically into which you install the ball screw,
insert 60037274 spacer, and tighten the lock nut.
※ Use the hook spanner that is specific to the lock-nut. Spacer Lock Nut
If it is not available, use the hammer and chisel to
impact on and tighten up the lock-nut.
4) Installing the ball screw assembly into the table body

① Insert the ball screw and motor bracket assembly through the position of the ball screw on
the X axis. Care must be taken here.
② When installing the ball screw onto the opposite bearing support, care must be taken lest
that the screws should be crashed amid the insertion, especially when it is passing through
the oil seal.
Screw Area Oil Seal

Insert C58021084A adjustable liners (x6) into Bracket
C60027132 motor bracket so that they fit into their

respective position (marked when removing
them).
▪ 4-BB16×40, 2-BB16×50, 2-TPB8×56
Adjusting
Bolt Liner
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HM 8000 HM8000MTE02
6) Correct the runout on the ball screw.

① Put the indicator at the end of the ball screw. Indicator
② Turn the ball screw manually while reading the
indicator, and impact and fix the lock-nut using the
chisel at the highest point of the runout.
(intermediate value between highest and lowest)
③ If the runout value of the ball screw goes
below 0.002 mm, tighten up the set-screw for
locking the lock-nut.
7) Installing the lock-nut in the bracket side Collar Bracket

Insert C68023034 collar at the end of the ball
screw in C60027203 bracket, and tighten the lock
nut. Lock
※ To the end, you must do the pre-tension work Nut
and solve the run-out problem with the ball

screw so you just tighten the screw to the full length at this moment.
8) Pre-tension on the ball screw

① Tighten the bracket bolts slightly, and align the
ball screw with the motor bracket as precise as
possible.
② As shown in the picture, put two indicators at the
end of either side of the bracket and set them to
"0". Install another indicator on the bracket Measurement :
+0.05mm
section (see the arrow direction).
③ Loosen the lock nut, and impact on the bracket slightly while reading two indicators in either
side of the bracket to move the bracket horizontally until the indicator reads +0.05mm.
④ When the bracket is positioned correctly, tighten the bolts and perform the reaming of the
taper pin place before inserting the taper pin.
9) Check the pre-tension work on the ball screw

① Place the indicator at the ball screw section and set it
to "0".
② Tighten the lock nut. Take caution not to affect the
indicator.
▪ With the lock-nut tightened up, the change to the
indicator reading is the work done for the pre-
tension.
③ Loosen the lock nut again to check if the indicator reads "0". If it reads that, tighten up the
lock nut.
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HM 8000 HM8000MTE02
10) Correct the runout on the ball screw (installed in the

bracket).
① Install the indicator at the end of the ball screw.
② Turn the ball screw manually while reading the
indicator, and impact and fix the lock-nut using
the chisel at the highest point of the runout.
below 0.002 mm, tighten up the set-screw for
locking the lock-nut.
11) Installing the ball screw nut

① Turn the ball screw nut back to the original and
tighten the fixing bolts.▪ The final fixing will be
done after you turn on the machine, so just
tighten the bolts loosely at this moment.
② Connect the cooling oil tubing back to the
original.
※ Final fixing after power on

① Move the X axis to the “X0” coordinates.
② Put force as even as possible to each bolt until you tighten them up finally.
▪ Alternatively, you can tighten up two diagonal bolts first and loosen them slightly. Then, tighten
them up finally.
12) Installing the geared motor on the X axis

Lift up the servo motor (with R18717 rigid coupling installed) using the crane, where balance
must be maintained horizontally, and install it into the motor bracket with care. The rigid
coupling should fit well into the ball screw.
▪ 4-BB12×40
Coupling
Fixing Bolt
Coupling
Fixing Bolt
104
HM 8000 HM8000MTE02
13) Fixing the rigid coupling

Coupling
Install the indicator on the outer side of R18717 Fixing Bolt
rigid coupling. While rotating the ball screw and
reading the runout values, tighten up the coupling
bolts.
▪ Runout Target: Below 0.01mm.
14) Finishing
When installation is done, connect the lubricant
tubing, servo motor cable (power and feedback
cables) connector and various covers back to the
original.
※ If you had removed and re-installed the X-axis ball screw, you must reset the reference
point for the X axis.
105
HM 8000 HM8000MTE02
※ Resetting the reference point for the X axis
1) Insert the test bar into the spindle.
2) Return the X axis to the reference point manually.
3) In MDI mode, move the X axis to the middle stroke

position (X650), Y to Y250, and Z to Z80,
respectively.
4) Install the indicator in the center of the table, and

put the gauge needle at 30mm away from the end
of the test bar. Rotate the spindle manually and
stop rotating it at the middle point of the runout
values of the test bar. Rotate by 180˚
5) While moving up or down the Y axis in Handle

mode, set the gauge to "0" at the highest point.
▪ Do NEVER move the X axis.
6) Instruct G91 Y100.; B180. ; Y-100.; in MDI mode.
▪ If the test bar moves down at the command of Y-100.;, decrease the override speed in order
to reduce the shock on the gauge.
7) Move the X axis half of the measurement according to the 180-degree rotation of the table,
and repeat step 6 above to adjust the reference point so that the measurement falls below
0.005mm.
8) Read the measuring value of the machine position (coordinates) displayed on the CRT
monitor and enter the positive (+) parameter if it’s greater than 650, or the negative (-)
parameter if less than 650.
※ Parameter for the X-axis reference point: NO. #1850 X
▪ If you change the parameter, you must turn off the machine and turn it back on.
▪ Add or deduct the above measurement to and from the existing parameter and enter
"INPUT", or provide the result plus the positive symbol, "+INPUT".
9) Adjust the reference point of the machine and repeat steps 1) ~ ∼8) again until the
measurement is within 0.05 mm.
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HM 8000 HM8000MTE02
5.3 Disassembling the ball screw on the Y axis
50
126
63
53 65
64
67 69
68 70
128 71
129 72
113
74
75
114
115
116
117
118
119
120
121
122
102
76 130
77
69
78
123
51 68
67
79
80
73
72
107
HM 8000 HM8000MTE02
64 S5720862 Taper Pin TP8×63 2
65 R18717 Rigid Cooling JKW-63-35-35 1
67 R03074 Lock Nut DKMT40×1.5 2
68 C60037274 Spacer SS400 1
73 R28001 Connector CTN4 1
74 C81037123 Ball Screw (Y) Φ50×12 (St1,000) 1 NSK
79 C60031253B Bearing Cap SS400 1
80 S8000110 O-Ring P11 1
113 R55493 Oil Seal TC50×72×12 2
114 P72130004 Elbow Adapter PH4 1
115 R462945 Hose Connector C4N8×6-PT1/4 2
116 R462946 Elbow Connector C4N8×6-PT1/4 2
117 C60037153 Sleeve SM45C 1
118 P80300006 O-Ring S6 2
119 P80100850 O-Ring G85 2
126 C60037224 Cover SCP1 1
108
HM 8000 HM8000MTE02
1) To disassemble the ball screw on the Y axis, remove all the front covers of the Y axis.
2) To facilitate the disassembling work, move the X

and Y axes to their respective reference point, and
insert a wood support at an appropriate area
between column and spindle head in order to Spindle Head
Support
prevent the spindle head from falling off when
removing the servo motor, and turn off the
machine.
3) Pull out the lubricant tubing from C60037132 motor

bracket, and unplug the cable (power and feedback
cables) connectors from the servo motor.
4) Loosen the R18717 rigid coupling clamp bolts closer to the ball screw, loosen the fixing bolts of
the servo motor, and use the crane to pull out the servo motor with care.
Rigid
Coupling
Coupling
Bolt
109
HM 8000 HM8000MTE02
5) Remove the lubricant tubing and damper from the lower C60037142 bearing supporter before
Loosening the lock nut.
▪ Loosen the set-screws (x3) that are designed for locking the lock-nut. Then, use the tool that
is specific to the lock-nut. If it is not available, use the hammer and chisel to impact on and
loosen the lock-nut. (when using the chisel and hammer, care must be taken lest that the
lock nut should be scratched)
※ Remove C60031253B bearing cap before loosening the lock nut. This is easier for you.
Damper
Bearing
Supporter
Bearing
Supporter
Bearing
Cap
Bearing
Collar Cap
Lock-Nut Tube
6) Remove the cooling oil tubes and loosen the bolts Cooling Ball
(10-BB 12×30) from the ball screw nut (installed on Oil Tube Screw Nut
the spindle head).
Cooling
Oil Tube Bolt
7) Loosen C12031522A motor bracket bolts (5-

BB16×60, 2-TPB8×63, -TPB-) and positioning
pins (2-TPB8×63).
110
HM 8000 HM8000MTE02
8) Pull out the motor bracket and ball screw Motor

assembly from the machine. Bracket
▪ Use the crane to take the ball screw by the

center of gravity and pull it out from the
machine.
※ Mark the position of each of 8 C58021084
adjustable liners so that you can re-install the
ball screw back to the original position.
Ball Screw
O-Ring
(G-40) Labyrinth
9) Loosen C60031253B bearing cap bolts (6-BB12×30) and remove R12065 40TAC thrust
angular ball bearing from C12031532B bracket.
Bearing
Support
Bearing
Bearing
Cap
10) Loosen the lock-nut on the motor bracket (pulled

out from the machine). Motor
Bracket Lock Nut
▪ Loosen the set-screws (x3) that are designed
for locking the lock-nut. Then, use the tool that
is specific to the lock-nut. If it is not available,
use the hammer and chisel to impact on and
loosen the lock-nut. (when using the chisel
and hammer, care must be taken lest that the
lock nut should be scratched)
111
HM 8000 HM8000MTE02

Screw Area
Ball Screw Motor

Bracket
12) Remove C60037173 bearing supporter from the motor bracket before removing R12065 40TAC
ball screw bearing and C60037274 spacer.
▪ 6-BB12×35
Ball Screw Motor

Bearing Bracket
Collar
Bearing
Supporter
112
HM 8000 HM8000MTE02
5.4 Installing the ball screw on the Y axis

1) Installing the thrust angular ball bearing into the bearing support
① Install R12065 thrust angular ball bearing (40TAC90BDBDC10PN7A) into
C60037142 bearing supporter and measure the depth between bearing section and
bearing supporter section. (“B”)
▪ To ensure proper installation, check the "V" mark on the outer race of the bearing
before inserting the bearing.
② Calculate the sectional target size of C60031253B bearing cap before fitting it on-
site.
▪ Sectional target size of the bearing cap “A” = “B” + 0.05mm
③ Insert P11 O-ring into the bearing supporter (where 40TAC bearing is installed), and
install the completed bearing cap into the bearing support.
▪ 8-BB12×30
TAC
Bearing
“A”
“B”
Bearing
Cap
2) Installing the thrust angular ball bearing into the motor bracket
① Install R12065 thrust angular ball bearing (40TAC90BDBDC10PN7A) into
C60037132 motor bracket so that it fits. Then, measure the depth between distal end
of the bearing and motor bracket section. (“B”)
▪ To ensure proper installation, check the "V" mark on the outer race of the bearing
before inserting the bearing.
② Calculate the sectional target size of C60037173 bearing supporter before fitting it
on-site.
▪ Sectional target size of the bearing supporter “A” = “B” - 0.05mm
③ Insert the completed bearing supporter into the motor bracket (where 40TAC bearing
is installed).
▪ 6-BB12×35
113
HM 8000 HM8000MTE02
TAC Bearing
Bearing Supporter
“B”
“A”
3) Tightening the lock nut in the motor bracket side

Motor
Place the motor bracket (where the bearing is Bracket
already installed) vertically into which you install
the ball screw, insert C60037274 spacer, and
tighten the lock nut.
▪ To the end, you must solve the run-out problem
Spacer
with the ball screw so you just tighten the screw Lock Nut
to the full length at this moment.
4) Installing the ball screw and motor bracket assembly

① Use the crane to lift up the ball screw and motor bracket assembly with care of the center
of gravity. Insert C60037194 labyrinth (with G40 O-ring installed) into the end of the ball
screw and push it in through the Y-axis ball screw place in the spindle head. Care must be
taken here.
Labyrinth G40
O-Ring
② When installing the ball screw in the opposite bearing support, take caution lest that either
end of the ball screw should get scratched.
114
HM 8000 HM8000MTE02
Labyrinth
Screw Area
③ Put C58021084A adjustable liners (x8) on each

Motor
corresponding position (marked before Bracket
removal) of the motor bracket, and tighten the
bolts and positioning pins.
▪ 8-BB16×60, 2-TPB8×63
Adjusting
Liner
5) Runout on the ball screw in the motor bracket side

① Install the indicator at the end of the ball screw.
② Turn the ball screw manually while reading the Indicator
indicator, and impact and fix the lock-nut using the
chisel at the highest point of the runout.
③ If the runout value of the ball screw goes below
0.002 mm, tighten up the set-screw for locking
the lock-nut.
6) Installing the lock-nut in the bracket side

Insert C60037274 collar at the end of the ball Bearing
Supporter
screw in C60037142 bearing support, and tighten
the lock nut.
▪ To the end, you must do the pre-tension work
and solve the run-out problem with the ball Collar
screw so you just tighten the screw at this Lock
Nut
moment.
115
HM 8000 HM8000MTE02

① Loosen the lock nut on the bracket.
② Place the indicator at the ball screw section
and set it to "0".
③ Tighten the lock nut. Take caution in order to
minimize impact on the indicator as possible.
▪ With the lock-nut tightened up, the change to
the indicator reading is the work done for the
Measurement : +0.03mm
pre-tension.
※ Pre-tension target: 0.03mm
8) Adjusting the runout on the ball screw in the

motor bracket side
① Move the indicator on the block to the end
of the ball screw.
② Turn the ball screw manually while reading
the indicator, and impact and fix the lock-
nut using the chisel at the highest point of
the runout. (intermediate value between
highest and lowest)
③ If the runout value of the ball screw goes below 0.002 mm, tighten up the set-screw
for locking the lock-nut.
9) Installing the ball screw nut

① Insert the O-ring (1-P7) into the ball screw Cooling Ball Screw
Oil Tube Nut
with care.
② Turn the ball screw nut back to the original
and tighten the fixing bolts.
▪ 10-BB 12×30
※ The final fixing will be done after you turn
on the machine, so just tighten the bolts Cooling
Oil Tube Fixing Bolt
loosely at this moment.

① Move the Y axis to the “Y0” coordinates.
▪ Alternatively, you can tighten up two diagonal bolts first and loosen them slightly.
Then, tighten them up finally.
116
HM 8000 HM8000MTE02
10) installing the Y-axis servo motor and connecting the cables
① Lift up the Y-axis servo motor using the crane to move to and install the motor
bracket in the column. Then, tighten the fixing bolts.
▪ Insert the coupling installed on the servo motor axis slightly into the ball screw.
Servo
Motor
Servo Rigid
Motor Coupling
Coupling
② Connect the power cable, feedback cable and

motor brake cable of the Y-axis servo motor.

Apply power to the machine, and fix the rigid coupling connecting between Y-axis servo
motor and Y-axis ball screw.
① Use the wrench to tighten just one of 4 bolts with about half of the standard torque.
② While gently moving up the Y axis in Handle mode, first tighten the diagonal opposite bolt
to the existing one, and then tighten the rest bolts with the same torque.
③ Install the indicator on the rigid coupling and move up the Y axis in Handle mode while
reading the runout values. Repeat the step above until the runout falls below 0.01mm.
※ When correcting the runout, adjust all of three rings in the rigid coupling.
④ In the last step, tighten up 8 bolts on the rigid coupling and move the Y axis in "+" direction
before removing the wood support from the spindle head.
117
HM 8000 HM8000MTE02
Coupling
Fixing Bolt
Coupling
Fixing Bolt
※ If you had removed and re-installed the Y-axis ball screw, you must reset the reference point for
the Y axis.
118
HM 8000 HM8000MTE02
※ Reference point for Y axis (Y-axis stroke: 1000mm)

(1) Insert the test bar into the spindle.
(2) Put the block gauge (over 150mm) on the pallet deck, and install the indicator on it. Then,
set the height of the block gauge to "0".
(3) Move the Y axis according to the calculation of the below formula.
Y axis coordinates = height of block gauge – (radius of test bar + 75)
For HM8000, if the coordinates is Y0, the distance between table deck and center of the
spindle is 75mm.
Ex) If the height of the block gauge is 150mm, 150 - (30 + 75) = 45 or Y45.
Indicator Test Bar

Block
Gage
Pallet
(4) Install the indicator on the top of the test bar and rotate the spindle while reading the
runout on the test bar. Stop rotating the spindle at an intermediate value of the runout.
(5) Move the Y axis to set the indicator to "0".
(6) Check the measuring value of the machine position (coordinates) displayed on the main
OP screen and compare it with the result of step 3 above. Enter the positive (+) parameter
if it’s greater than the result of step 3, or the negative (-) parameter if less.
※ Parameter for the Y-axis reference point: NO. #1850 Y
▪ Add the above measurement to the existing parameter and press "INPUT", or add the
positive symbol (+) to the above measurement and enter "+INPUT".
(7) Reset the reference point of the machine and repeat steps 1) ~ ∼6) above until the
measurement is within 0.05 mm.
▪ If the block gauge is not available, use a depth gauge or vernier calipers that can
measure the exact height between top of the test bar and pallet deck.
119
HM 8000 HM8000MTE02
5.5 Disassembling the ball screw on the Z axis
29, 30
16, 17 1 28
21 32 26 14 3 37 18 19 21 22 23
33 15 18 35 7, 8, 9 13, 14, 15 24 25, 26

34 31 36 10, 11, 12 16, 17 27
25
29
120
HM 8000 HM8000MTE02
1 C81027123 Ball Screw(Z1000) Φ50×1000 1 NSK
7 C60027153 Sleeve SM45C 1
8 P80300006 O-Ring S6 2
9 C68023043C Bearing Supporter SS41 1
14 R55493 Oil Seal TC50×72×12 2 NOK
17 S8000100 O-Ring P10 2
19 C60037274 Spacer SM45C 1
21 R03074 Lock Nut DKMT40×1.5 2
22 C60027184 Cover SCP1 1
23 R18717 Coupling KW-63-35-35 1
32 C68023034 Collar SS41 1
33 C60027213 Cover SCP1 1
121
HM 8000 HM8000MTE02
1) Remove the sliding cover on the front of the Z axis and remove the rear cover of the column,
move the Z axis to an appropriate position for the work, and turn off the machine.
2) Separate C60027184 cover from C60027132 motor bracket, pull out lubricant tubing, and
unplug the cable (power and feedback cables) connectors of the servo motor.
Cover Cover Motor

Bracket
Wire
Connector
3) While rotating the ball screw manually, loosen the bolts in the ball screw side of R18717
coupling.
Coupling
Fixing Bolt
Coupling
Fixing Bolt
4) Loosen the bolts on the servo motor, and remove the motor with care, which is mounted on
the coupling.
122
HM 8000 HM8000MTE02
5) Remove C60027213 cover, lubricant tubing, and C60027224 damp from the opposite
C60027142 bearing support.
Lubricant Tube
Lubricant Tube
Cover Damp Cover Damp
6) Loosen the lock nut on the ball screw in Bearing

C60027142 bearing supporter side. Support
▪ Remove C60027203 bearing supporter before

loosening the lock nut. This is easier for you.
spanner that is specific to the lock-nut. If it is not Lock
available, use the hammer and chisel to impact Nut
on and loosen the lock-nut.
7) Remove the cooling oil tubes and loosen the bolts Cooling Oil Nut Fixing
(10-BB 10×40) from the ball screw nut. Tube Bolt
Cooling Oil
Ball screw Tube
Nut
8) Loosen C60027132 motor bracket bolts Motor

Bracket
(4-BB16×40, 2-BB16×50, 2-TPB-8×56).
※ When you remove the fixing bolts of the motor
bracket, mark the position of each of the 6
adjustable liners (C58021084A) so that you
are ensured to install them back in the original
position.
Adjusting
Bolt Liner
123
HM 8000 HM8000MTE02
9) Pull out the motor bracket and ball screw

assembly from the machine.
※ When separating the ball screw from the motor
bracket, take caution not to damage the lock- Screw Area
nut of the ball screw.
10) Loosen C60027203 bearing supporter bolts (6-BB12×30), and remove C68023034 collar
and R12065 40TAC ball screw bearing.
Bearing Bearing Bracket Bracket

Support
Collar
11) Loosen the lock-nut on the motor bracket

Lock-Nut
(pulled out from the machine).
spanner that is specific to the lock-nut. If it is
not available, use the hammer and chisel to
impact on and loosen the lock-nut.

Ball Screw Motor

Bracket
Screw Area
124
HM 8000 HM8000MTE02
13) Remove C60027293 damper and C60027163 bearing supporter from the motor bracket
before removing R12065 40TAC ball screw bearing and C60037174 spacer.
▪ 6-BB12×30
Damper Bearing Motor Motor

Bracket Bracket
Bearing
Support Spacer
5.6 Installing the ball screw on the Z axis

1) Installing the ball screw bearing in the bracket
bracket so that it fits. Then, measure the depth between distal end of the bearing and
bracket section. (“B”)
② Calculate the target size of C60027203 bearing supporter before fitting it on-site.
※ Target size of the bearing supporter “A” = “B” + 0.05mm
③ Insert the completed bearing supporter into the bracket (where 40TAC bearing is
installed).
▪ 6-BB12×30
“A” “B” Bearing Bracket

Support
2) Installing the ball screw bearing into the motor bracket

motor bracket so that it fits. Then, measure the depth between distal end of the
bearing and motor bracket section. (“B”)
② Calculate the sectional target size of C60027142 bearing supporter before fitting it
on-site.
125
HM 8000 HM8000MTE02
※ Sectional target size of the bearing cap “A” = “B” - 0.05mm

③ Insert the completed bearing supporter into the motor bracket (where 40TAC bearing
is installed).
▪ 6-BB12×30
“A” “B” Bearing Motor

Support Bracket
3) Installing the ball screw in the motor bracket

Place the motor bracket (where the bearing is
Ball
already installed) vertically into which you install Screw
the ball screw, insert 60037274 spacer, and
tighten the lock nut.
※ Use the hook spanner that is specific to the
lock-nut. If it is not available, use the Spacer Lock Nut
hammer and chisel to impact on and tighten
up the lock-nut.
4) Installing the ball screw assembly into the table body

① Insert the ball screw and motor bracket assembly through the position of the Z-axis
ball screw in the column. Care must be taken here.
126
HM 8000 HM8000MTE02
② When installing the ball screw onto the opposite bearing support, care must be taken
lest that the screws should be crashed amid the insertion, especially when it is
passing through the oil seal.
Screw Area Oil Seal

Bracket
Insert C58021084A adjustable liners (x6) into
C60027132 motor bracket so that they fit into
their respective position (marked when
removing them).
▪ 4-BB16×40, 2-BB16×50, 2-TPB8×56
Bolt Adjusting
Liner
6) Correct the runout on the ball screw.

① Install the indicator at the end of the ball
Indicator
screw.
the indicator, and impact and fix the lock-nut
using the chisel at the highest point of the
runout. (intermediate value between highest
and lowest)
below 0.002 mm, tighten up the set-screw
7) Installing the lock-nut in the bracket side

Insert C68023034 collar at the end of the ball
screw in C60027203 bracket, and tighten the Collar Bracket
lock nut.
※ To the end, you must do the pre-tension
work and solve the run-out problem with the
Lock
ball screw so you just tighten the screw to Nut
the full length at this moment.
127
HM 8000 HM8000MTE02
8) Pre-tension on the ball screw

① Tighten the bracket bolts slightly, and align
the ball screw with the motor bracket as
precise as possible.
② As shown in the picture, put two indicators
at the end of either side of the bracket and
set them to "0". Install another indicator on
the bracket section (see the arrow Measurement :
+0.05mm
direction).
③ Loosen the lock nut, and impact on the bracket slightly while reading two indicators
in either side of the bracket to move the bracket horizontally until the indicator reads
+0.05mm.
④ When the bracket is positioned correctly, tighten the bolts and perform the reaming
of the taper pin place before inserting the taper pin.

① Place the indicator at the ball screw section
and set it to "0".
② Loosen the lock nut. Take caution not to
affect the indicator.
▪ With the lock-nut Loosened up, the change
to the indicator reading is the work done
for the pre-tension.
③ Loosen the lock nut again and check if the indicator reads "0". If it reads that, tighten
up the lock nut.
10) Correct the runout on the ball screw (installed

in the bracket).
① Install the indicator at the end of the ball
screw.
the indicator, and impact and fix the lock-
nut using the chisel at the highest point of
the runout. (intermediate value between
highest and lowest)
128
HM 8000 HM8000MTE02
11) Installing the ball screw nut Cooling Oil Nut Fixing
① Turn the ball screw nut back to the original Tube Bolt
and tighten the fixing bolts.
▪ The final fixing will be done after you turn
on the machine, so just tighten the bolts
loosely at this moment.
② Connect the cooling oil tubing back to the Cooling Oil
Ball screw Tube
original. Nut

① Move the Z axis to the "Z0" coordinates.
▪ Alternatively, you can tighten up two diagonal bolts first and loosen them slightly.
Then, tighten them up finally.
12) Installing the servo motor on the Z axis

Lift up the servo motor (with R18717 rigid coupling installed) using the crane, where
balance must be maintained horizontally, and install it into the motor bracket with care.
The rigid coupling should fit well into the ball screw.
▪ 4-BB12×40
Coupling
Fixing Bolt
Coupling
Fixing Bolt

Coupling
Install the indicator on the outer side of Fixing Bolt
R18717 rigid coupling. While rotating the ball
screw and reading the runout values, tighten
up the coupling bolts.
▪ Runout Target: Below 0.01mm.
129
HM 8000 HM8000MTE02
14) Finishing
When installation is done, connect the
lubricant tubing, servo motor cable (power
and feedback cables) connector and various
covers back to the original. Cover
Wire
Connector
※ If you had removed and re-installed the Z-axis ball screw, you must reset the reference
point for the Z axis..
130
HM 8000 HM8000MTE02
※ Reference point for Z axis (Z-axis stroke:

1250mm)
(1) Refer to "Reference point for X axis" above
to set the reference point of the X axis and
set the indicator to "0".
▪ The machine position is X625. Z80. and
near Y250 for the Y axis.
(2) In MDI mode, instruct G91 Z100.; B90.;

Z-100.;.
“0” Setting
▪ By the time the last test bar reaches the
gauge, decrease the override speed in 측정
order to reduce the shock on the gauge.
▪ If the reference point is way off, change 90˚ 회전
the Z coordinate Z-100.; to Z-95. or so and

move the Z axis to contact on the gauge in
Handle mode.
(3) While moving the Z axis, set the indicator to "0".
(4) Read the machine position (coordinates) displayed on the main OP screen and
compare it with Z80. Enter the positive (+) parameter if it’s greater than Z80, or the
negative (-) parameter if less than Z80.
※ Z80 is the value where the dimension of the test bar is 310mm in length, and
60mm in diameter.
Z = L – (200 + D/2), Z = 310 – (200 + 30) = 80
▪ For HM8000, the distance between center of the table and spindle gage line is
200mm.
※ Parameter for the Z-axis reference point: NO. #1850 Z
▪ Add the above measurement to the existing parameter and press "INPUT", or add
the positive symbol (+) to the above measurement and enter "+INPUT".
(5) Reset the reference point for the Z axis and move the Z axis to Z80. Repeat this
step until the indicator reads below 0.005mm.
131
HM 8000 HM8000MTE02
6. Assembling/disassembling APC
※ APC assembly diagram
10 47
94 16 94
14 95 119 14 95
107 15 119 159 70 8 7 233 107 9 48 109
19 123 116 140 98 125 19 124 180 236 145 123 160 111 143
3, 110 96
139, 147
4, 116
157, 152
138, 156
162
243 245
58, 190
189, 190
213, 166
213, 164
61, 56 5
58, 102 154
104, 124 58, 102
127 104, 124
52
154
6
106
60
135
174 59 12
168 124 100 229 232 11 42
172 205 115 230 234 117
176
132
HM 8000 HM8000MTE02
3 C81106032B Housing GC250 1
4 C81106043E Cap SS41 1
5 C81106053C Piston SM45C 1
6 C81107153C Gear Shaft 62Z SCM415 1
7 C81107133B Shaft SCM435 1
8 C81107113B Gear 55Z SM45C 1
9 C81106093 Gear 55Z SM45C 2
10 C60106103G Gear 55Z SM45C 4
11 C81107123B Gear 40Z SM45C 1
12 C60106123A Gear 20Z SM45C 1
14 C81106143D Shaft SM45C 4
15 C60106153C Cap SS41 4
16 C81106163A Shaft SS41 2
19 C81106194A Collar SS41 4
39 C60106393 Collar SS41 1
42 C81106423B Motor Plate SS41 1
47 C81107142D Plate SM45C 1
48 C81106483D Top Plate SM45C 1
52 C81107054B Dog SS41 1
56 C60106564 S/W Plate SS41 2
58 C60106594A S/W Bracket SS41 1
59 C60106594A Dog SS41 1
60 C81106604B Dog SS41 1
61 C81106614A S/W Bracket SS41 1
68 C60106684 S/W Bracket SCP1 1
70 C81106703B Cover SCP1 1
91 R13001 Thrust Roller Bearing AXK1132 2 NTN
92 R13002 Thrust Washer AS1132 4 NTN
94 R10350 Thrust Roller Bearing AXK1124 8 NTN
95 R13088 Thrust Washer AS 1124 16 NTN
96 R11202 Needle Bearing RNA4826 2 NTN
98 R10250 Radial Ball Bearing *6012ZZ 2
133
HM 8000 HM8000MTE02
100 R37886 Hyd. Motor TE0230AP100AAAA 1 Parker
102 ESWPX0265F Proximity Switch /PNP B12-M12-AP6X-H1141 13
104 ECBLS0167F Proximity S/W Cable QAKRT4-5 13
106 R16069 Oilles *500 *500SP40×50×50 1
107 R16220 Oilles *500 *500SP60×75×40 8
135 S0004651 Hex Socket Head Bolt BA6×16 4
138 P74060006 Hex Socket Plug FPS-S 1/8 10
139 P74060008 Hex Socket Plug, Hex Socket FPS-S 1/4 4
140 P57210040 Taper Pin (Tap) TPB 10×40 8
143 S6400762 Parallel Key KSM12×8×36 4
145 R01052 Machine Screw (C/Sunk) BNH 6×12.PICR3 4
147 S8000140 O-Ring P14 1
152 R55300 Quad-Ring QRARO4443 1
154 R53247 O-Ring P245 1
156 S8012500 O-Ring G250 1
157 R53203 O-Ring G320 1
159 S6500601 Retaining Ring RS 60 2
160 S6510951 Retaining Ring RB 95 4
162 R55301 Back-Up Ring BP6401900 2
164 P76230800 Hyd. Hose HFF70-12×800 1
166 P76230700 Hyd. Hose HFF70-12×700 2
134
HM 8000 HM8000MTE02
168 P76220900 Hyd. Hose HFF70-9×900 2
172 P78000006 Adapter, Hyd. FIA9 2
174 P76220800 Hyd. Hose HFF70-9×800 1
176 P74151510 Bushing HB 1/2×3/8 2
180 R16235 Bush Flange *500 HBF 4050 1 Hando
189 C81107303 Connector Pipe CARBON STEEL 2
190 P74170015 Socket HS 1/2 2
205 R00219 Hex Socket Head Bolt 1/4-20UNC*20MM 1
213 P78000012 Hyd. Adapter FIA12 2
229 C81107204A Stopper SS41 1
230 S2209561 Hex Socket Head Bolt BB 8×45 1
232 R16234 Bush Flange *500 MBF3025 1 Hando
233 R16236 Thrust Washer TW40 1 Hando
234 C81107324B Key SCM415 1
236 C81107314A Key SCM435 1
245 R55306 Quad-Ring QRAR04446 1 Hansung
254 C60108713 Seal 3SHEET 1
264 R56137 Dust Wiper 1
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HM 8000 HM8000MTE02
※ APC Rotary Driving Device
32 52
40 161 124
166
173
83
175
221 144 81 41 142
167
222 142 108 86 144
113 84
133 82
134
APC 회전 구동 장치 부위
No. Parts No. Description Material/Specification Q'ty Remarks
32 C81107023 Rack SCM415 1
40 C60106403 Hyd. Cylinder 2
41 C60106413C Cylinder Bracket SS41 1
81 C81106813D Plate 1 SS41 1
83 C81107043E Plate 3 SS41 1
86 C60106864C Key SS41 1
161 R55292 Compact Seal PCBIA 0630 2 Hansung
166 P76230700 Hyd. Hose HFF70-12×700 2
173 P78010012 Hyd. Adapter FIB 12 1
136
HM 8000 HM8000MTE02
6.1 Disassembling APC

▪ If you need to disassemble APC for repair purposes due to internal problems such as
defective parts or leak of hydraulic fluid, meticulous preparations and care must be taken
as this is not an easy work.
▪ Preparations for disassembling APC

(1) Clean up the work area around the machine. (Especially, clean both inside and outside of
the machine free of oil residues to prevent slipping while working on it)
(2) Move the Y and Z axes to their respective reference point and use the crane to lift up the
pallet on APC. Perform the pallet changing to remove the pallet from the table and APC
inside of the machine.
1) Disassembling the APC Guard

① Lift up and remove the curtain and skirt in the lower side.
② Loosen the fixing bolts in the lower APC guard.
Lower Bolt
Skirt & Curtain
③ Remove both left and right brackets of the

splash guide before loosening the upper bolts. Bracket
Upper Bolt
Then, remove the sliding cover.
④ Pull out the APC guide with care.
Slide Cover
2) Removing C81106483D top plate

① Remove C60106153C cap 4.
▪ 16-BB12×30 Cap
Top Plate
② Loosen the fixing bolts (8-BB16×150) on
C81106483D top plate.
③ Insert M16 eye bolt into the top plate and
connect it to the crane. Lift it up with care.
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HM 8000 HM8000MTE02
3) Removing C81107142D plate assembly

① Pull out C81107113B gear.
▪ Mark the gear position to help you Plate Gear 55Z
remember the position of the assembly Bolt
when assembling it back.
② Loosen the fixing bolts (6-BB20×65) on
C81107142D plate.
③ Hook a rope to the plate assembly and lift it
up using the crane.
4) Removing C81107133B shaft Shaft Connector

① Unplug the hydraulic hose that is used for Pipe
moving up/down APC before removing two Connector

Pipe
C81107203 connector pipes.
② Pull out the switch bracket (C81106614A,
C60106584) with the proximity switch Switch
installed, and put it aside. Switch Bracket
Bracket
※ If you separate the switch from the bracket, Dog
Stopper
you may encounter a problem while re-
installing it.
③ Remove C81107054B dog.
④ Loosen the fixing bolt (1-BB8×45) on C81107204A stopper.
⑤ Loosen and pull up C81107133B shaft.
5) Removing C81106032B housing assembly Housing Piston

Cap
① Loosen the fixing bolt (8-BB20×55) on
C81106032B housing.
② Insert two M20 eye bolts into C8110 7153C
gear shaft and connect it to the crane. Lift it
up with care. Shaft
Dog Gear 62Z
③ Removing the housing assembly will reveal
C81106604B dog in the lower side of the
machine. Remove C81106604B dog.
6) Loosen the fixing bolts (12-BB12×30) on Cap Piston

C81106043E cap before removing C81106031B
housing and C81106053C piston.
Housing Gear
Shaft
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HM 8000 HM8000MTE02
6.2 Assembling APC

1) Installing the housing and piston
① Install C81106053C piston into C81106032B
Housing Piston Cap
housing.
※ Apply grease to the O-ring in order to
prevent the risk of scratch during the
work.
▪ O-Ring: 1-P14, G320, 1-P245(R53247)
Back-Up Ring: 2-BP6401900
Quad-Ring : 1-ORAR04443
② Install C81106043E cap.
▪ 12-BB12×30
O-Ring: 1-G250, 1-Dust Wiper(R56137)
Back-Up Ring: 2-BP6402200, Quad-Ring : 1-ORAR04446
2) Install C81107153C gear shaft into the housing

and piston assembly.
▪ 1-R13001 Thrust Roller Brg.(AXK1132)
2-R13002 Thrust Washer(AS 1132)
1-C60106393 Collar
2-R11202 Needle Bearing(RNA4825)
※ Apply grease to the areas of the thrust roller
Gear
bearing and needle bearing. Shaft
3) Use a rope to connect C81106032B housing

assembly to the crane and lift it up. Then, install Housing Piston Cap
C81106604B dog back in the original position
before installing the assembly into the APC
frame (4-BA6×16).
▪ Apply grease to the outer wall of the housing
and O-ring area, and install the housing Dog Shaft
Gear 62Z
assembly with care lest that it should be
interrupted by the teeth of the rack.
※ In most case, installation is done based on
5th tooth hole of the rack.
▪ 8-BB20×55
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HM 8000 HM8000MTE02
4) Installing C81107133B shaft

① Apply grease to R16069 oilless bush and Shaft
R16234 bush flange.
② Place C81017123B 40Z gear on the
specified key hole of the bush flange.
③ With C81107324A key inserted into Oil les Bush
C81107133B shaft, push in the shaft in the
Bush Flange Gear 20Z
same direction with the key hole of the
lower gear.
Stopper
④ Install C81107204A stopper and tighten the
bolt (1-BB8×45).
5) Install all the component parts that were

Connector
removed for the work back to the original. Connector Pipe
① Connect two C81107203 connector pipes Pipe
and plug the hydraulic hose that is used for

moving up/down APC.
② Install C81107054B dog. Switch
Switch
Bracket
③ Install the switch bracket (C81106614A, Bracket
C60106584) with the proximity switch Dog
installed, and adjust the position correctly

before fixing it with the bolts.
6) Installing C81107142D plate assembly

① Use a rope to connect the plate assembly to
the crane and lift it up. Then, put it down on the
exact center of APC and tighten the bolts. Bolt Gear 55Z
Plate
▪ 6-BB20×65
② Install C81107113B 55Z gear so that it fits
back into the marked position.
7) Installing C81106483D top plate

① Insert M16 eye bolt into the top plate and
Cap
connect it to the crane. Lift up and put it down Top Plate
with care.
② Install C81106483D top plate and tighten the bolts.
▪ 8-BB16×150
③ Install all of 4 C60106153C caps.
▪ 16-BB12×30
※ When done, check if the arm moves properly.
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HM 8000 HM8000MTE02
8) Install the APC Guard.
9) When done, turn on the machine and set the

reference point. Then, operate APC repeatedly
several times and check if it works properly and if
there is any error such as abnormal noise or oil
leak.
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HM 8000 HM8000MTE02
6.3 Pallet Changing (M60) Sequence Chart
Pallet Change Start (M60)
▶ Secondary reference point for X axis,

1 Pallet Change(Home) Position
Primary reference point for Y,Z,B axes
Program : G91 G28 Z0.;
G91 G28 Y0.;
G91 G30 X0.;
G91 G28 B0.;
APC Home
▪ Check : X axis : 2nd ref. point, Y,Z,B axes: 1st ref. point
Position O.K ? No
Yes
Manual APC O.P

★ AL 2326 “APC OP Manual Mode”
Auto Mode ? No
▪ Turn the mode selection switch to Auto in the APC manual OP.
Yes ▪ Check : X40.2(PMMD.M) –SA91 APC Manual Mode
On
APC Initial
★ AL 2068 “Pallet Change Initial Position Alarm”
Position? No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position On
Yes X18.6(P18R.M) –SX76 APC 180CW Position On
X8.2(SUIT.M) –S12 Set-up Door Interlock On
X18.0(AHOM.M) –SX70 APC Home Position On
X19.1(APDN.M) –SX81 APC Down On
X18.1(APOP.M) –SX71 APC Pos. 0/Arm Open On
Set-Up Switch
★ AL 2325 “APC Set-Up Switch Unpush”
On ? No
▪ Press the Set-Up switch in the APC manual OP.
Yes ▪ Check : X40.1(SETU.M) –SB92 Set Up On
2 APC Arm Close ▪ Output : Y12.7(APCL.R) –YV71 APC Arm Close On
▪ Completed : X18.3(SPCL.M) –SX73 APC Arm Close On
APC Arm Close

★ AL 2335 “APC Changer Open/Close Alarm”
O.K ? No
▪ Check: X18.3(SPCL.M) –SX73 APC Arm Close On
Yes X18.1(SPOP.M) –SX71 APC Arm Open Off
Go To “A”
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HM 8000 HM8000MTE02
“A”
3 Pallet Unclamp ▪ Output : Y15.0(PAUC.R) –YV61 Pallet Unclamp On
▪ Completed : X7.1(PTCL.M) –SP62 Pallet Clamp Off
Pallet Unclamp
★ AL 2327 “Pallet Clamp/Unclamp Alarm”
O.K ? No
▪ Check : X7.1(PTCL.M) –SP62 Pallet Clamp Off
Yes
4 APC Changer Up ▪ Output : Y13.3(APUL.R) –YV75 APC Up On
▪ Completed : X19.0(APUP.M) –SX81 APC Up On
APC Changer Up
★ AL 2336 “APC Changer Up/Down Alarm”
O.K ? No
▪ Check : X19.0(APUP.M) –SX81 APC Up On
Yes X19.1(APDN.M) –SX82 APC Down Off
4.1 APC 180 CW Stopper Out ▪ Output : Y13.7(P8RR.R) –YV75 APC 180CW Stop. Out On
▪ Completed:X19.4(P9FO.M)–SX85 APC 180CW Stop.Out On
APC 180 CW
▪ Check : X19.4(P9FO.M) –SX85 APC 180CW Stop. Out On
Stopper Out O.K? No
Yes
Go to “1”
APC 180 CCW
Position O.K? No ▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position “1”
X18.6(P18R.M) –SX76 APC 180CCW Position “2”
Yes
5 APC 180 CW Rotation ▪ Output : Y13.1(PCW.R) –YV73 APC Rota. 180CW On
▪ Completed:X18.5(P18F.M) –SX75 APC 180CW Position On
APC 180CW
★ AL 2337 “APC Changer 180CW/CCW Alarm”
Rotat. End O.K ? No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position On
Yes X18.6(P18R.M) –SX76 APC 180CCW Position Off
Go to “B”
143
HM 8000 HM8000MTE02
“1”
5.1 APC 180 CCW Rotation ▪ Output : Y13.1(PCW.R) –YV73 APC Rota. 180CCW On
▪ Completed:X18.6(P18R.M)–SX76 APC 180CCW Position On
APC 180 CCW

★ AL 2337 “APC Changer 180CW/CCW Alarm”
Rotat. End O.K ? No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position Off
Yes X18.6(P18R.M) –SX76 APC 180CCW Position On
“B”
6 APC Changer Down ▪ Output : Y13.4(APDV.R) –YV75 APC Down On
▪ Completed : X19.1(APDN.M) –SX82 APC Down On
APC Changer
★ AL 2336 “APC Changer Up/Down Alarm”
Down O.K ? No
▪ Check: X19.0(APUP.M) –SX81 APC Up Off
Yes X19.1(APDN.M) –SX82 APC Down On
6.1 APC 180 CW Stopper In ▪ Output : Y13.7(P8RR.R) –YV75 APC 180CW Stop. Out Off
▪ Completed:X19.4(P9FO.M) –SX85 APC 180CW Stop.Out Off
APC 180 CW
▪ Check : X19.4(P9FO.M) –SX85 APC 180CW Stop. Out Off
Stopper In O.K? No
Yes
7 Pallet Clamp ▪ Output : Y15.1(PACL.R) –YV62 Pallet Clamp On
▪ Completed : X7.1(PTCL.M) –SP62 Pallet Clamp On
Pallet Clamp O.K ?

★ AL 2327 “Pallet Clamp/Unclamp Alarm”
No
▪ Check : X7.1(PTCL.M) –SP62 Pallet Clamp On
Yes
8 APC Arm Open ▪ Output : Y12.7(APCL.R) –YV71 APC Arm Close On
▪ Completed : X18.1(SPOP.M) –SX71 APC Arm Open On
APC Arm Open

★ AL 2335 “APC Changer Open/Close Alarm”
O.K ? No
▪ Check: X18.1(SPOP.M) –SX71 APC Arm Open On
Yes X18.3(SPCL.M) –SX73 APC Arm Close Off
Pallet Change Finish
144
HM 8000 HM8000MTE02
7. Machine Precision
※ HM Inspection Report Sample
H-MCT Static Accuracy

Tolerance Data
No. Items
HM50 HM63/HM80/AH100 Sheet:
▶ Straightness of movement to the Z axis
X-Y 0.025/ full stroke 0.000
A Z Z
Y-Z 0.005/300 0.000

1
B
A: X direction B: Z direction Z direction in X-Z plane

X-Z 0.005/300 0.000
in X-Y plane in Y-Z plane
Straightness of movement to the X axis

X-Y 0.005/300 0.000
X Y-Z 0.0225/ full stroke 0.000

2
A X
B
X-Z 0.005/300 0.000

A: X direction B: Z direction X direction
in X-Y plane in Y-Z plane in X-Z plane
▶ Straightness of movement to the Y axis
X-Y 0.005/300 0.000
Y Y
3
Y-Z 0.005/300 0.000

in X-Y plane in Y-Z plane
▶ Straightness of Pallet Deck Pallet #1

0.000
X-Y 0.015/500
Pallet #2
4 ▼ ▼ 0.000
Pallet #1
0.000
Y-Z 0.015/500
Pallet #2
▶ Squareness between coordinate axes

X-Y 0.010/300 0.000
Y-Z 0.010/300 0.000

5
X-Z 0.010/300 0.000

X-Y
X-Y Y-Z
Y-Z X-Z
X-Z
M.DMF-Q7200-5(1992.2.10) A4(210×297mm) Doosan Infracore Co., Ltd.
145
HM 8000 HM8000MTE02
H-MCT Static Accuracy

olerance Data
NO. Items
HM50 HM63/HM80/AH100 Sheet:
▶ Parallelism of movement to X/Z axis, parallelism of pallet
Pallet#1
deck, and shaking of index table
X- 0.012 0.000
0.015/500
Axis /300
Pallet #2
0.000
Pallet #1
6 Z- 0.012 0.000
0.015/500
Axis /300 Pallet #2
0.000
Pallet #1
Run 0.000
0.010 0.013
Out Pallet #2
0.000
▶ Squareness in division of index table
0° POS
0。 POS.
7 90。 90°
POS.POS 0.008/300 0.000
180。180°
POS.POS
270。270°
POS.POS
▶ Parallelism between base section of edge locator and

movement to X axis Pallet #1
HM63 : 0.012/300 0.000

0.010
8 HM80 : 0.016/400
/250
AH100 : 0.020/500 Pallet #2
0.000
▶ Distance between base section of edge locator and

Pallet #1
swiveling center of table
0.000
Long ±0.010
Pallet #2
9 0.000
Pallet #1
0.000
Short ±0.010
Pallet #2
0.000
10 ▶ Difference in height of Y axis when changing the pallet 0.020 0.000
▶ Parallelism between center line of main spindle and

movement to Z axis X-Z 0.000
11 0.012/300
INinX-Z
X-Y
plane
PLANE
in Y-Z
IN Y-Z
plane
Y-Z 0.000
PLAN
▶ Shaking inside the main spindle hole

입구에서 0.005 0.000
12
300 mm
0.012 0.000
위치에서
▶ Displacement of main spindle movement to Z axis
13 0.003 0.000
M.DMF-Q7200-5(1992.2.10) A4(210×297mm) Doosan Infracore Co., Ltd.
146
HM 8000 HM8000MTE02
7.1 Straightness of Z axis

1) X－Y
ⓐ How to measure
Install the level on the grinding side of the
column in the X-axis direction and set the
reference point. Feed the Z axis in 3-
Z axis
divided stroke and check the greatest
difference of the level changes.
▪ Measuring position :
HM8000: Z0. Z500. Z1000.
HM6300: Z0. Z425. Z850
HM5000: Z0. Z325. Z650
▪ Tolerance: 0.025mm / full stroke
ⓑ Correction
Incorrectness of the X-Y straightness of the Z axis is thought to be attributed to an
error in the machine feeding level. So refer to "Machine Leveling" later in this manual
and perform the leveling again.
2) Y－Z
ⓐ How to measure
Install the straight edge vertically on the
pallet in the Z-axis direction and install the
indicator on the spindle head. Set either
Z axis
end of the straight edge to "0" and move
the Z axis to check the greatest difference
(measurement in the middle of the
movement).
※ If the straight edge is not available, use
the top side of the square that is required
for measuring the squareness between Y
and Z axes.
▪ Measuring position: both ends and center
of straight edge
▪ Tolerance: 0.005mm / 300mm
ⓑ Correction
Incorrectness of the Y-Z straightness of the Z axis is thought to be attributed to an
147
HM 8000 HM8000MTE02
3) X－Z
ⓐ How to measure
Install the straight edge horizontally on the
Z axis
pallet in the Z-axis direction and install the
the Z axis to check the greatest difference
movement).
the sides of the square that is required
for measuring the squareness between X and Y axes.
▪ Measuring position: both ends and center of straight edge
ⓑ Correction
Incorrectness of the X-Z straightness of the Z axis is thought to be attributed to an
error in the machine feeding level or column bed grinding. So refer to "Machine
Leveling" later in this manual and perform the leveling again.
7.2 Straightness of X Axis

1) X - Y
ⓐ How to measure
Install the straight edge vertically on the
pallet in the X-axis direction and install the
the X axis to check the greatest difference
movement).
the top side of the square that is
required for measuring the squareness
X axis
between X and Y axes.
▪ Measuring position: both ends and center of straight edge
ⓑ Correction
Incorrectness of the X-Y straightness of the X axis is thought to be attributed to an
148
HM 8000 HM8000MTE02
2) Y - Z
ⓐ How to measure
Install the magnetic square level on the
spindle section in the Z-axis direction and
position it so that you can read the level
gradation. Feed the Z axis in 3-divided
stroke and check the greatest difference of
the level changes.
▪ Measuring position:
HM8000: X0. X400. X800.
HM6300: X0. X500. X1000.
HM5000: X0. X625. X1250. X axis
▪ Tolerance: 0.025mm / full stroke
ⓑ Correction
Incorrectness of the X-axis straightness is thought to be attributed to an error in the
machine feeding level. So refer to "Machine Leveling" later in this manual and
perform the leveling again.
3) X - Z
ⓐ How to measure
Install the straight edge horizontally on the
pallet in the X-axis direction and install the
end of the straight edge to “0” and move the
X axis to check the greatest difference
movement).
the sides of the square that is required
for measuring the squareness between
X and Y axes.
X axis
of straight edge
ⓑ Correction
Incorrectness of the X-Z straightness of the X axis is thought to be attributed to an
error in the machine feeding level. So refer to "Machine Leveling" later in this
manual and perform the leveling again.
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HM 8000 HM8000MTE02
7.3 Straightness of Y Axis

1) X - Y
ⓐ How to measure
Install the square vertically on the pallet
deck in the X-axis direction and install the
Y axis
end of the square to “0” and check the
measurement in the middle of the square. Indicator
ⓑ Correction
Correction is not possible as the
squareness is attributed to the physical
column sliding side. However, correction is necessary as the gap of the gib in the X
axis may have a problem or the ball screw in the Y axis may be improperly aligned.
※ Measuring the gap for the Y-axis gib

(1) Install the indicator on the spindle head and put the gage on the grinding side.
(2) Move the Y axis to the center of the stroke. (This is for minimizing the axial shaking
affected by the ball screw. For a more precise measuring, loosen the fixing bolts on
the ball screw nut and proceed with the measuring.)
(3) While manually pushing the indicator area of the spindle head to the side, move the
axis in + or – direction in Handle or jog mode to set the gage needle to "0". Then,
pull back and move the axis in the same way to check the movement of the needle,
which is the gap of the gib in the Y axis.
▪ Target of the gap for the Y-axis gib: 0.01mm ∼ 0.02mm
※ Adjusting the Y-axis gib

(1) Move the Y axis to the center of the stroke. (This is for minimizing the axial shaking
affected by the ball screw. For a more precise measuring, loosen the fixing bolts on
the ball screw nut and proceed with the measuring.)
(2) Loosen the set-screw (BQ bolt) of the gib-adjusting bolts completely.
(3) Slowly tighten the BB bolt (one of the gib adjusting bolts) at first. Then tighten it up
when you feel that the gib gets tightened.(this is where the gap between gib and
column sliding side becomes "0")
(4) Then, loosen the bolt (BB bolt) by half or one turn.
(5) Tighten back the set-screw (BQ bolt) and pull out the gib as much as you have
loosened the BB bolt. (Theoretically, this will make the gap between 0.01mm and
0.02mm)
(6) Adjust the upper and lower gibs in the same way.
150
HM 8000 HM8000MTE02
※ Aligning the ball screw nut

(1) Loosen all fixing bolts on the ball screw nut.
(2) Move the Y axis to the reference point "0".
(3) Slightly tighten the bolts diagonally one by one at first, and then tighten them up by
applying force as evenly as possible to each of them.
2) Y - Z
ⓐ How to measure
Install the square vertically on the pallet
Y axis
deck in the Z-axis direction and install the
end of the square to “0” and check the
measurement in the middle of the square.
ⓑ Correction
Refer to "X-Y" above for the correction. However, this may not work as straightness
of Y-Z is related to the back plate of the spindle head. If this is the case, check the
gap of the back plate and try again.
7.4 Straightness of Pallet Deck

1) X - Y
ⓐ How to measure X 방향
Install the straight edge on the pallet deck in the
Z-axis direction and install the indicator on the
block. Measure the greatest difference in
straightness of the top side of the straight edge.
※ If the straight edge is not available, install the
indicator on the spindle head and manually Spindle
move the pallet deck to measure the
Straight
difference. Edge Block
▪ Measuring position: Both ends, center, and 9
points along the X axis
▪ Tolerance: 0.015mm/500mm Pallet
ⓑ Correction
Correction is not possible as the straightness is
attributed to the physical pallet deck itself. If the
difference is as significant as to require
correction, you have no option but to re-grind the deck.
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HM 8000 HM8000MTE02
2) Y - Z
ⓐ How to measure
Install the straight edge on the pallet deck in Z 방향
the Z-axis direction and install the indicator on
the block. Measure the greatest difference in
straightness of the top side of the straight
edge.
※ If the straight edge is not available, install the
indicator on the spindle head and manually Spindle
move the pallet deck to measure the
difference. Straight
Edge
Block
▪ Measuring position: Both ends, center, and 9
points along the Z axis
▪ Tolerance: 0.015mm/500mm
Pallet
ⓑ Correction
Correction is not possible as the straightness
is attributed to the physical pallet deck itself. If
the difference is as significant as to require
correction, you have no option but to re-grind
the deck.
7.5 Squareness between coordinate axes

1) X – Y Squareness
ⓐ How to measure
Place the square on the pallet deck in the X-axis direction and install the indicator on the
spindle head. Check the squareness between X and Y axes. The greatest difference is the
measurement.
▪ Measuring: As shown below, set both ⓑ and ⓒ to "0" and calculate "ⓑ－ⓐ" and "ⓒ－
ⓓ". If ⓐ and ⓓ are the same symbol (+/-), add "ⓑ－ⓐ" to "ⓒ－ⓓ", if not, deduct the
smaller value from the greater one.
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b a
c
Y axis
d
X axis
ⓑ Correction
Squareness between X and Y can be corrected using the level in the column bed (Z axis).
(1) Place the square graplate (surface plate) vertically in the X-axis direction and install the
indicator on the spindle head. Measure the parallelism between square graplate and X
axis. Take a note of the difference and direction.
(2) Then, present the indicator to the square graplate in the Y-axis direction and measure
the overall squareness. Take a note of the difference and direction.
(3) Set the bottom of the square graplate to "0" and move up and stop the Y axis at the top
of the square graplate. Evenly tighten the level bolts (x5) on one side of the column
bed simultaneously. Generally, the squareness can be approximately corrected by
moving the applicable axis twice as much as the changes to the indicator gradation.
(4) Repeat the steps above until you get the satisfactory result.
(5) When done, check the machine level and, if it's not proper, perform the machine
leveling again.
※ Note that the squareness takes priority over the level. So ignore the absolute level and
focus on the feeding level when performing the leveling.
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2) Y – Z squareness
ⓐ How to measure
Place the square on the pallet deck in the Z-axis direction and install the indicator on the
spindle head. Check the squareness between Y and Z axes. The greatest difference is the
measurement.
▪ Measuring: As shown below, set both ⓑ and ⓒ to "0" and calculate "ⓑ－ⓐ" and "ⓒ－
ⓓ". If ⓐ and ⓓ are the same symbol (+/-), add "ⓑ－ⓐ" to "ⓒ－ⓓ", if not, deduct the
smaller measurement from the greater one.
ⓑ Correction
The Y-Z squareness should have the same result as specified by factory default if the level
is correct. If you fail to correct the squareness even after the leveling, perform the scraping
of the sliding plate on the bottom of the column.
b a Z
c
Y axis
d
※ To perform the scraping of the sliding plate

▪ Preparations: Scraper, whetstone, minium, screw jack (x2), cloth, other repair tools
(1) Unplug the cable that supplies power to the lubricant motor from the electric cabinet to
block lubricant inflow.
※ turn off the power and unplug the secondary U51 and V51 wires from the terminal
block.
(2) Remove the front sliding cover and rear cover from the Z axis.
(3) Loosen the ball screw nut fixing bolts on the rear of the column.
(4) Remove the front and rear wiper plates from the column.
(5) Remove the back plate from the column.
(6) Install two screw jacks on the lubricant passage in the side of the column bed, one for
each back plate place in the rear column. Then, lift up the column slide plate so that you
can remove it.
※ Insert a thin metal plate between screw jack and back plate to prevent scratches.
(7) Insert the bolt (BB 12×100) in the middle of the sliding plate and use the bolt as a handle
to remove the sliding plate from under the column.(one more in the rear)
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(8) Clean up the sliding plate and apply minium.

(9) Wrap a thin tool with a clean cloth to wipe up the bottom of the column and the grinding
side of the column bed. (Clean them up until no oil residues and impurities are left)
(10) Insert the sliding plate back to the original and remove the screw jack.
(11) Perform the same work on the front sliding plate.
(12) Manually move the Z axis to reveal the contact area in the bottom of the sliding plate.
(13) Repeat the step above to reveal the contact area from the column bed and perform the
scraping of the sliding plate until you get a satisfactory result. When completed, clean up
the area of your work and apply grease before putting all removed parts back together.
(14) Move the Z axis to "0". Apply force as evenly as possible to each of the ball screw nut
fixing bolts until you tighten them up finally.
(15) Put all removed parts and covers for the precision work back together.
3) X – Z squareness
ⓐ How to measure
Place the square on the pallet deck in the X-axis direction and move the indicator to set
either end of the square to "0". Adjust the parallelism of the X axis by impacting on higher
points using the handle of a screwdriver. Measure the Z-axis parallelism of the square; the
highest difference will be the measurement.
▪ Measuring: Set "ⓐ - ⓑ" (see the figure below) to 0. The difference of "ⓒ － ⓓ" is the
measurement.
▪ Tolerance : 0.01mm/300mm
b a Z axis
c
X axis
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ⓑ Correction
You can correct the accuracy by grinding the
Bed Fixing
adjustable liner between table bed and column Bolt
bed.
(1) loosen the anchor nut on the column bed.
(2) Loosen the fixing bolt between column bed Adjusting
Liner
and table bed and remove the parallel pin.
Parallel
(3) Remove the adjustable liner and grind it 2.5 Pin
times as much as what it needs to be.
(4) Tighten the bolt fixing the parallel pin with
the bed before tightening the anchor nut
and try again.
(5) If no error is found, measure the Z-axis level and the squareness of each axis again.
7.6 Parallelism between pallet deck and X/Z axis

1) How to measure
Install the indicator on the spindle head and use the measuring block to measure 4 points
250mm away from the center of the pallet in either direction (2 points in one direction). Then,
rotate the B axis by 90 degrees and measure another 4 points in the same way. Repeat this
step to measure a total of 16 points and fill in the table below with the measurements.
※ 1, 2, 3, 4 : Measuring points in the table direction: (fixed)
A, B, C, D : Measuring points in the pallet direction (changeable according to the table
indexing)
3 4
C D
Pallet
Pallet
B A
2 Table 1
Spindle
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2) Calculation
(1) Total: Sum for each column and row No1 1 2 3 4 Total Average
(2) Average: Sum divided by 4
A
(3) Accuracy
B
① X-axis direction: Greater average value
comparing column 2 and C
column 3 or comparing D
column 1 and column 4 Total
▪ Tolerance: 0.015mm/500mm Aver-
age
② Z-axis direction: Greater average value comparing column 1 and column 2 or

comparing column 3 and column 4.
③ Runout: Result of deducting the smallest value from A, B, C and D from the
greatest one
▪ Tolerance: 0.013mm
3) Correction
Perform the measuring on pallet 1 and pallet 2 and decide which one you should
correct.
(1) A, B, C, D: If pallet 1 and pallet 2 show similar results in height distribution, grind the
liner of the table locating pin for the correction. If the results are different, remove the
liner from the locating cup and grind it as necessary.
(2) 1, 2, 3, 4 : If a tilt is found in the Z axis direction (if A is similar to B; C is similar to D,
and A is significantly different from D; B is significantly different from C), use the level
bolt (APC side) on the front X axis to move the axis up/down for the correction. If a
tilt is found in the X-axis direction, perform the scraping of the sliding plate under the
table again.
※ Adjusting the table locating pin liner and the pallet locating cup liner
① Refer to "Parallelism of Pallet Deck" above in this manual to measure the
parallelism.
② Calculate the grinding size of the liner based on the measurement.
③ Loosen the bolts on the locating cup or locating pin.
④ Insert M8 bolts (x2) into the tap hole of the locating cup or locating pin and tighten
them slightly until you can remove the liner.
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Pallet Locating Locating Fixing Bolt

Cup Pin
Bolt Hole
for lifting Liner
Liner Fixing Bolt
7.7 Squareness in division of index table

1) How to measure
(1) Place the square horizontally on the pallet
deck. While moving the X axis, correct the
parallelism between square and X axis.
(2) While indexing the B axis, perform the
clamping so that the square should not
move.
(3) While indexing the B axis totally 4 times,
one for each 90 degrees, measure the
90˚ Index
parallelism totally 4 times accordingly. The
greatest difference is the measurement.
X axis
2) Correction
As the angle division of the index table is performed using the precise curvic coupling, it
is unlikely to make an error. However, if you encounter a significant error, that's because
the curvic coupling inside the table is contaminated with dust and impurities, or it is
defective, damaged, or worn out. If this is the case, clean inside the table or replace the
curvic coupling with a new one.
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7.8 Parallelism between edge locator and X axis

1) How to measure
Install the indicator on the spindle head and
move the grinding side of the edge locator (in
the side of the pallet) in the X direction. The
greatest difference in parallelism is the
measurement. Edge
Locator
2) Correction
If the B axis is crashed, the curvic coupling
inside the table is affected by the crash and X axis
mis-positioned accordingly. Refer to "Table
◈ Table Precision
If the table is significantly affected on the rotating side due to a crash with devices,
parallelism between edge locator and X axis may go wrong. This is because the curvic
coupling inside the table is mis-positioned due to the crash. If this is the case, disassemble
the table and correct the position of the curvic coupling. Otherwise, it may cause a problem
when installing the fixture. For the table precision work, the following tools or parts are
necessary, not to mention your carefulness.
※ Preparations
(1) Crane or chain block to lift up at least 1 ton of weight ( located vertically from the
center of the table)
(2) M12mm and 16mm eye bolts (two for each size)
(3) Rope to take the exact center of the workpiece (for more than 1 ton)
(4) Gauge to measure the parallelism of the edge locator (ex: test indicator, magnetic
stand)
(5) Pin puller
(6) Appropriate amount of grease
(7) Other repairing tools
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※ To measure the table parallelism

Install the indicator on the spindle and set it to
the edge locator. While moving the X axis,
measure the parallelism between X axis and
grinding side of the edge locator.
1. Disassembling the table

▪ Preparations for disassembling the table
(1) Clean up inside of the machine. (In particular, clean up the sliding cover so that it does not
slip off while you are working on it)
(2) Move the Y and Z axes to their respective reference point and use the crane to lift up the
pallet on APC. Perform the pallet changing to remove the pallet from the table inside of the
machine.
(3) Remove the splash guard ceiling (ATC door) to facilitate lifting up the table using the crane.
(4) To facilitate the work on the table, move the X axis around the middle of the table and turn
off the machine.
1) Remove C81056543A cap. Cap

▪ 4-BB6×16
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2) Loosen the table (pallet base) fixing bolts in the Fixing Bolt
place of the removed cap.
▪ 8-BB12×80
3) Loosen the set-screws (2-BQ12×16) in the side of

the table (pallet base), insert the eye bolt in that
place and hook the rope. While balancing the table
on the rope, hook the rope to the crane.
▪ Mark the table and table base position before
removing them as this is useful when putting
them back together.
4) Lift up the table gently.

▪ It is very important to balance the table while lifting
it up. Sometimes, using the wood support or lead
piece may help for this purpose.
5) Correcting the position of the curvic coupling on Curvic Coupling

the table base body.
① Loosen the bolts (12-BB12×40) on the curvic
coupling.
② Use the pin puller to remove the curvic
coupling positioning pins (2-SPB13×50) and
check if they are normal.
③ If no error is found, insert them back. If an error
is found, perform the reaming of the pin hole again and insert a new pin.
④ Tighten up the bolts (12-BB12×40) for the curvic coupling.
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6) Preparations for correcting the position of the 2-Taper Pin 12-Fixing

Bolt
curvic coupling on the table (pallet base) body
① Loosen the bolts (12-BB12×40) on the curvic
coupling.
② Remove the plugs (2-FPS-S1/2) from the curvic Curvic
Coupling
coupling positioning pin (2-TPB13×40) places. And
use the puller to pull out the taper pin.
Curvic Coupling
③ Tighten the curvic coupling bolts evenly with
approx. 1/3 of the standard torque.
2. Assembling the table (pallet base) temporarily

1) Preparations for assembling the table
① Apply grease to the O-rings (3-G180) of the inner table and the dust seal of the outer
table base as even as possible to avoid damage to the rings during the installation
process.
② Use the air tool to gently blow off all dust and impurities from the upper and lower
curvic coupling.
2) Installing the table

G180
① Lift up the table with care of the balance,
and gently put it down to the previously
marked line.
▪ If the table is stuck in the base, use a
brass hammer, wood support or lead lump
to impact around the upper table so that
the table is guided to the right position. Dust Seal
▪ To check if the table is positioned correctly,

use the plug (FPS-S3/4) in the side of the
table base. Remove the plug and give light on
the plug hole. You can check the curvic
coupling inside the table if it's installed
Plug
properly.
② If the table settles down with no problem,

Fixing
tighten the table bolts. Bolt
▪ 8-BB12×80
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3) Remove the plugs (2-FPS-S1/2) on the table deck and loosen the bolts (2-BB10×70).
※ The bolt is designed specifically for the table precision work.
2-Curvic Curvic
2-Plug Fixing Bolt Coupling Curvic Fixing
Bolt Plug
4) Turn on the machine and mount the pallet onto

the table.
3. Correcting the table precision

1) To measure the table parallelism
Install the indicator on the spindle and set it to
the edge locator. While moving the X axis,
measure the parallelism between X axis and
grinding side of the edge locator.
2) Press the Emergency Stop button to turn off

the hydraulic pressure. While impacting on the
side of the pallet using the hammer or wood
support, move the table in the rotation direction
inch by inch to correct the parallelism.
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3) Switch the mode to Machine Ready and

2-BB10×70
measure the parallelism. Repeat the steps
above until the measurement falls below the
target.
4) If the measurement falls below the target,

tighten up the bolts (2-BB10×70).
4. Setting the table precision

1) Refer to "3.1 Disassembling the table" above
to disassembly the table in sequence.
2) Tighten the curvic coupling bolts (12-BB12×40)

evenly, one by one diagonally, until they are
tightened up.
3) Perform the reaming of the taper pin place

using M13 taper pin and insert a new pin.
▪ 2-TPB13×50 2-Taper Pin 12-Fixing Bolt
4) Insert the plug (FPS-S3/4) into the taper pin

place. (the plug should not protrude from the
coupling)
5. Assembling the table

1) When the curvic coupling is fixed completely, Fixing
use the air tool to blow off all dust and Bolt
impurities from both upper and lower curvic
couplings. Refer to "3.2 Assembling the table
(pallet base) temporarily" above to assemble
the table.
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2) Refer to "3.3 correcting the table precision"

above to measure the parallelism between
edge locator and X axis. If the measurement is
below the target, finish the assembling.
3) Finishing Cap
① Install C50058253 cap.
▪ 4-BB6×16
② Wrap the removed plugs with a Teflon tape
before inserting back.
6. Resetting the reference point for the B axis

※ You must reset the home position for the B axis if you have reinstalled the B-axis servo
motor, or the B axis goes wrong, or "2073 Pallet or Table CL/UNCL Switch Alarm”
occurs.
1) Set the B axis to "0" and perform the
unclamping of the table.
▪ “MDI” Mode: G90 B0.; M11;
2) Install the test indicator on the spindle head

and move the X axis to correct the parallelism
of the edge locator.
① Switch the mode to Handle, select "B Axis" for the axis, and set it to "0.01".
② Turn the handle inch by inch to correct the parallelism between edge locator and X
axis as precise as possible.
3) If the parallelism is corrected properly, set the fourth item "Bit (APZ)" of the B axis row in
parameter #1815 to "0". Then, change it to "1" and turn off the power.
※ If you change the "Bit (APZ)" parameter, the “P/S Alarm 000 Must Turn Off Power”
and “P/S Alarm 300 nAxis Need ZRN” alarms will occur.
4) If you restart the machine, the above alarms will be set off and the position of the B axis
will be changed to "B0.".
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5) Take the exact clamping position for the table.

① Rotate the B axis from +90 degrees to 0
degree and from -90 degrees to 0 degree,
and check the table movement on the
screen when clamping is performed. (the
teeth of the curvic coupling interlock with
Angle
each other) Display
▪ Program: G91 G00 B90.; B-90.; M01;
B-90.; B90.; M01; M99;
② Rotate the B axis CW or CCW to check in which direction it moves more and perform
the unclamping of the table in that direction. Then, manually move the B axis, for
instance, by ±0.03∼±0.05, and follow the steps 3) ~ 4) above.
6) Repeat the steps above until the table movement is the same in both directions when
clamping is performed.
▪ The movement is the backlash of the table (B axis) itself.
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7.9 Distance between base section of edge locator and swiveling center of table
1) How to measure
※ This should be done using the dedicated jig. However, the jig may not be available in
your site. So follow the steps below alternatively. Note that the following method is
not correct but is provided just for your information as it involves errors in positioning
precision and backlash. (Measuring using the Z axis will do as well)
(1) In MDI mode, move the axis to "X1550. B270.".
(2) Install the indicator on the spindle head and mark the center of the edge locator
using a pen. Put the block gauge on the grinding side of the edge locator and set the
indicator to "0".
(3) In MDI mode, instruct G91 Y100.
(4) Instruct G90 X550. B90.
(5) Instruct G91 Y-100. (Get closer to the marked position slowly)
(6) Half of the value in the above step is the measurement.
※ For pallet 1 and pallet 2, perform the measuring separately on the shorter and
longer edge locators.
Block
Gauge
180˚ Index “0” Setting
X1550. X550.
Position Position
2) Correction
If the measurement is a negative (-) value after removal of the edge locator, grind the jig
installation side; if it's positive (+), grind the pallet installation side as necessary.
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7.10 Difference in Y-axis height when in changing the pallet

1) How to measure
(1) Move the X, Y and Z axes to the middle of
the stroke (X625. Y500. Z500.).
(2) Install the indicator on the spindle head and
Block
use the block gauge to set the pallet deck in Gauge
the Y-axis direction.
(3) Use the following settings and perform the Pallet
instruction.
G91 G28 Y0;
G91 G28 X0 Z0;
M60;
G90 G00 X625. Z500.;
Y500.;
M00;
M99;
(4) Perform measuring for each of pallet 1 and pallet 2. The difference is the
measurement.
2) Correction
Refer to "7.6 Parallelism between pallet deck Pallet
and X/Z axis" above and grind 4 liners in the
locator cup under the pallet equally. Locating
Cup
Liner
7.11 Parallelism between center line of spindle and movement of Z-axis

1) How to measure Z Axis
Insert the test bar into the spindle and move X-Z
the Z axis up to 300mm away to measure the
parallelism. The greatest difference is the
measurement. Y-Z
300mm Mouth
※ Measure the runout on the test bar and stop
rotating the spindle where it shows the
median runout value.
▪ Tolerance: X－Z: 0.012mm/300mm
Y－Z: 0.012mm/300mm
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2) Correction
▪ X-Z: This is to turn the column itself so it is recommended to grind the parallel gib of the
column and adjust the taper gib gap simultaneously.
(1) Grinding the parallel gib
① Remove the sliding cover and rear cover from the Z axis.
② Loosen the ball screw nut fixing bolts on the rear of the column.
③ Remove the front and rear wiper plates from the column.
④ Bases on the column, remove the parallel gib in the left from the front view, or in
the right from the rear view.
⑤ Calculate the gib grinding depth by considering both column length and
parallelism error, and grind the parallel gib according to the calculation. (If
grinding is not available on site, install the indicator on the graplate and scrape
the parallel gib based on the block gauge setting.) (approximately 2.5 times as
much as the value measured by the test bar)
(2) Adjusting the gap for the taper gib

① Install the indicator on the column and present the gauge to the side of the Z-axis
grinding section.
② While manually pushing the indicator area to the side, set the gauge to "0" when
the axis moves to either in + or – direction in Jog feed mode. Then, pull the
indicator back up to check the moving distance, from which you calculate the
grinding depth of the gib adjustable collar.
※ Grinding depth of the gib adjustable collar: (ⓐ－0.01)×50
③ Remove the gib, grind the gib adjustable collar as necessary, and put it back
together. Repeat step 2) above until the shaking distance is below 0.01mm.
④ When one of either gibs are completed, proceed with the other gib and repeat
steps above.
▪ Y-Z : The Y-Z parallelism error involves the error in Y-Z squareness and the error in
squareness between Y axis and center line of the spindle. Check the Y-Z
squareness first and, if no error is found, the spindle head itself is a problem. If this
is the case, you have no option but to scrape the base side of the spindle head for
the correction.
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7.12 Runout on the spindle

1) How to measure
Insert the test bar into the spindle and present the
indicator to the mouth of the test bar, and to a point
300mm away from the mouth. While turning the
spindle in a low speed, measure the greatest Rotate
shaking value. 300mm Mouth

▪ Tolerance: 0.005mm at the opening
0.012mm at 300mm away
2) Correction
As the taper side of the spindle is exposed to a high risk of scratch during the precision work,
remove the pull stud from the test bar or a new tool before applying minium or stamp ink to the
taper side, and use the sandpaper to grind the contact area of the taper.
※ Using the grinder is strictly prohibited. If the taper side is badly damaged, re-grind the spindle
itself.
7.13 Movement of spindle in the Z-axis direction

1) How to measure
Insert the test bar into the spindle, insert the steel
ball into the end center of the test bar, and present
the indicator to each of X and Y highest points.
Rotate
While rotating the spindle, measure the greatest
300mm
shaking value. (For a test bar whose section is
already grinded, measure the runout on the
grinded section)
2) Correction
If the spindle moves in the Z-axis direction, this may be caused by a problem with the spindle
main bearing. If this is the case, replace the bearing.
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▣ Ref) Machine Leveling

※ Machine Leveling
As machine leveling has a direct effect on the precision of the machine, it is generally accepted that
machine leveling is done along with the machine precision work. However, special care must be
taken.
▪ Preparations: Magnetic Square Level (150×150, x2), Square (rectangle 320×320), Test Indicator
(0.002mm), Magnetic –Stand, Test-Bar, Other Leveling Tools (Spanner : 24mm, 36mm,
50mm, 58mm), Pipe (1.5m that allows use of the spanner)
1. Leveling on the X-axis bed (table bed)

※ Setting the reference point for the X-axis level
(1) Place the level in the center of the table
and read one-end gradation of the water
bubble of the level.
(2) Turn the level by 180 degrees and read the
gradation in the same direction.
(3) With a plain screwdriver, adjust the Ref. Point

reference point screw to set the level to an Adjustable
Bolt
intermediate gradation between initial
gradation (before rotation) and gradation
after 180 degrees of rotation.
(4) Repeat steps 1) through 3) above until
rotation in either direction comes up with
the same result.
※ How to read the gradation
“-” direction “+” direction
(Right end of the water bubble + Left end)

÷2＝Level gradations (-50 + -40) ÷2＝- 45
▪ The level in the picture is 45μ/m higher in
the left.
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▪ In most cases, reading either one-end gradation is much easier than reading both for the
level setting or leveling work.
1) Move the machine to the coordinates of X625,
Y1000. Z500.
2) Clean up the table deck and place the level in

the center of the table. Then, perform the
"setting the reference point for the level".
3) Place the completed level in the center of the

table deck in the X and Z directions. Then,
feed the X axis to the coordinates of "X0,
X310, X625., X935., X1250." in five distinct
steps. Adjust the level block bolt to set the
leveling roughly. (set the leveling for both X
and Z axes to 0.04/m)
▪ It is recommended to make coordinate settings for the leveling in advance.
※ Setting example) O 001;
G90 G00 G54 X0.; X935.; X625;
M01; M01; M01;
X310.; X1250.; X310.;
M01; M01; M01
X625.; X935.; M99;
M01; M01.;
※ Precautions for the leveling work

① Apply force as evenly as possible to each
level bolt.
▪ Otherwise, it may cause an improper
leveling in the end.
② The last step of the leveling should be
ended in the direction that the level bolt is
tightened.
4) When the X axis is leveled roughly, move it to the center (X1050.). Then, place the level
vertically on the grinding side of the column using the magnet and set the level to "0".
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2. Leveling on the Z-axis bed (column bed)

※ Setting the reference point for the Z-axis level
(1) Place the level in either side of the column and
read one-end gradation of the water bubble of
the level.
(2) Turn the level by 180 degrees before moving to
the opposite side of the column. Then, read the
gradation in the same direction.
(3) With a plain screwdriver, adjust the reference

point screw to set the level to an intermediate
gradation between initial gradation (before
rotation) and gradation after 180 degrees of
rotation.
(4) Repeat steps 1) through 3) above until rotation
in either direction comes up with the same
result.
1) Place the completed level in the grinding side of the

column in the X and Z directions. Then, while feeding
the Z axis to the coordinates of "Z0. Z250. Z500.
Z750. Z1000." in five distinct steps, perform the
leveling in the same way with the X-axis leveling
above.
▪ However, you must be careful for the change to
the X axis leveling while working on the Z axis.
(It is recommended to place another level on the
table for your reference.)
▪ It is recommended to make coordinate settings for the leveling in advance.
※ Setting example) O 002;
G90 G00 G54 Z0.; Z750.; Z500.;
M01; M01 M01
Z250.; Z1000; Z250.;
M01; M01; M01
Z500.; Z750; M99;
M01; M01;
2) Take a note of the leveling values while repeating the leveling on both X and Z axes until the
overall difference of the leveling falls below 0.02/m.
① To take a note of the leveling values on a paper (example)
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HM 8000 HM8000MTE02
▪ Z axis : X 10 10 20 30 30 X: 20
Z 15 15 Z: 15
20 30 30
Z0 Z250. Z500. Z750. Z1000.
▪ X axis : Z 10 10 20 30 30 Z: 20
15 15 20 25 25 X: 10
X
X0 X310. X650. X935. X1250.
▪ In the table above, if the right side is 30μ higher, draw a right arrow and type in "30" in the
table. Repeat this for other two positions. From the three values, deduct the smallest
value from the largest, which will be the measurement,
② The measurement may vary depending on your view position due to the distance between
gradation of the level and water bubble tube. So you must read the gradation vertically at
90 degrees against the level.
3. Finishing the leveling

1) If the level measurement falls below the target, perform the static accuracy inspection of
the machine before locking the anchor nut. If you find an error, use the level to correct it.
(refer to "static accuracy inspection and correction")
2) When the static accuracy of the machine falls below the specified tolerance, tighten the
anchor nuts starting from the X axis. (The leveling target above is the measurement
after the machine static accuracy inspection)
▪ To tighten the anchor nut
① Tighten the already tightened level bolts by another 1/8 turn (approx. 45˚) before
locking the nuts evenly. (Starting from the X axis)
② Inspect the accuracy again and, if an error persists, use the level bolt to correct the
error.
※ If you tightened the bolts evenly at first, the error is not so great if any.
3) Repeat the step above for the Z axis and tighten the anchor nut.
4) While measuring the levels of both X and Z axes again, tighten up the anchor nuts.
5) When the leveling is completed, use a 58mm wrench to tighten up the level-bolt fixing
nuts.
※ Importance of the level-bolt fixing nut
The anchor nut can be fixed only using the level bolt. Tightening the level-bolt fixing
nut is to fix the level bolt to the bed of the machine, resulting that the machine is
fixed by the anchor. Therefore, if you do not tighten the nut, the anchor fails to fix the
machine but the level bolt is fixed, resulting in a gap from the level bolt as much as
the backlash.
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HM 8000 HM8000MTE02
8. Laser Measurement
8.1 Overview
To improve the precision (positioning precision) for the machine tool, use a laser measuring
equipment for the positioning precision on each axis (X, Y, Z) to measure the actual stroke. Find
out the error for each axis and correct NC (Numerical Control) as much as that, which is an
attempt to minimize the positioning error.
8.2 Terms and Definitions

▪ Laser measuring equipment: Machine that is used to measure the exact error of the actual stoke
for the NC command using the laser interference
▪ Pitch Error : Pitch error found in the initial manufacturing of the ball screw + error found in
assembling the machine (strength of the driving shaft including the interference by
the covers)
▪ Warming-Up : An attempt to make normal conditions (the temp of the ball screw will increase by 2℃
to 3℃) to minimize the processing error (thermal displacement error) that can be
found in driving the shafts
▪ Thermal Expansion Coefficient:: Indicates the change of the volume per 1m (1000mm) when a
metal or solid object is increased by1℃ in temperature.
※ Note) - Ball Screw: 12 × 10 (-6) = 12μ

- Steel: 10.5 ~ 11.0 × 10 (-6) = 10.5 ~ 11.0μ
- Cast iron: 10.2 × 10 (-6) = 10.2μ
- Glass: 8.8 × 10 (-6) = 8.8μ
- Aluminum: 20 × 10 (-6) = 20μ
※ Thermal expansion coefficient used in laser measurement

▪ Since most manufacturing plants do not meet the constant temperature and constant
humidity conditions, the thermal expansion coefficient (11.7 for the ordinary ball screw)
should be included in the machine specification. Regardless of the current environmental
conditions, the thermal expansion coefficient is used to compensate for the actual stoke by
checking the actual pitch error if the constancy conditions are met, the result of which will be
applied to NC.
▪ Measuring conditions: Constant Temperature/Humidity
▪ Thermal expansion coefficient for the ball screw driving machine in laser measurement: 11.7
▪ Thermal expansion coefficient for the glass scale machine in laser measurement: 8.0
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HM 8000 HM8000MTE02
8.3 Purpose of laser measurement

1) Improve the 'positioning precision' of the axes system
2) Thermal displacement countermeasure to meet the actual processing conditions
3) Check the alignment and installation state of the axes system (guide way, ball screw, axial
bearing)
8.4 Range of laser measurement

1) Measure the backlash
2) Measure and correct the pitch error
3) Measure the repeatability
4) Measure the step feed accuracy (0.1mm)
5) Measure the incremental (sensitive) feed accuracy (0.001, 0.002…)
6) Measure the lost motion
7) Measure the accuracy of recovering the reference point
8.5 Laser Measuring Sequence

1) Install the laser measuring equipment on the applicable axis.
2) Warm up for 30 minutes.
3) Stop operating for 10 minutes.
4) Measure the pitch error for a certain cycle and make correction as necessary.
8.6 Principle of laser measurement

The laser beam (①) from the L10 laser head is a long-term wave length with 0.633μm and
0.1ppm that stays stable (vacuum) in a single cycle.
When reaching the beam splitter, the beam will be divided in two: reflected beam (②: reference
beam) and absorbed beam (③: measuring beam).
Then, the two beams will be reflected by the inverse reflector, put back together in the beam
splitter to form an inference light in the detector of the laser head.
Each time the optical path distance is changed, the detector senses the ever-changing signal
between constructive interference (see the note below) and destructive interference (see the
note below).
You can figure out the positioning value by monitoring the optical path change between
measuring beam (②) and reference beam (③).
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HM 8000 HM8000MTE02
Fixed Inverse Reflector

② : Reference Beam
③ : Measuring Beam
① ② ③
Laser Light Source

Move
Sensor
④ Inverse Beam Splitter

Reflector
Laser Head
ML10 Laser System
※ Note: Understanding of constructive interference and destructive interference

Wave 1 Wave 1
Wave 1 + 2 Wave 1 + 2
Wave 2 Wave 2
(Constructive Interference ) (Destructive Interference)
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HM 8000 HM8000MTE02
8.7 Laser measuring equipment components
Beam splitter (Interferometer)
Optic Kit Reflector Movement

Direction
EC10 Compensator
ML10 Laser Head

Machine Temp Sensor
Air Temp Sensor
Printer
Tripod
Soft Ware-installed Computer
PC10 Interface Card
( Laser Measuring Equipment )
※ The machine temp sensor and air temp sensor above should be installed on an independent
area of the mechanical operation.
▪ The air temp sensor is attached to the splash guard while the machine temp sensor is installed
on the machine body.
8.8 Installing the laser measuring equipment

1) Tripod
① Take a position for the laser measurement and secure room for the tripod.
② Adjusting the legs: Use the "B" part of the leg to set an approximate height of the tripod.
③ Adjusting the width between legs : Use the "D" part of the leg to loosen the clamper as
appropriate, and then back to clamp it.
④ Adjusting the balance : While checking the level ("C"), fine-tune the legs so that the air
bubble settles in the center.
⑤ Fixing the legs : A slippery floor may cause a high risk of an unstable tripod. To avoid this, lay a
cotton cloth or paper down on the floor. (“E”)
⑥ Adjusting the height : Use the handle "A" to adjust the height and, when done, be sure to clamp
it.
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HM 8000 HM8000MTE02
Level
C
A
D
B
2) Installing the laser head

① Install the stage on the tripod.
② Insert the stage clamp handle to fix the stage.
③ Place the laser head so that it fits into 3 holes of the stage.
④ Use the handles available to adjust the tripod moderately at this moment.
Rotary Laser
Handle Head
Stage
Horizontal Stage Clamp Height

Handle Handle Handle
3) Cable connection
Refer to the below pictures, and connect necessary connectors and plugs to the applicable port of
EC 10 compensator, ML10 laser head, PC10 interface card and PC, respectively.
A B×2 C D
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HM 8000 HM8000MTE02
To Laser Head Power Cable “B-1” Power Cable
Machine Temp Ambient Air Cable “C” Cable ”D”

Sensor Temp Sensor
Power Cable From EC10 Power Cable Cable “B-2”
From From Cable “B-1” Cable “B-2”

EC10 Laser Head
Cable “A”
From PC
USB Pot
4) Installing the compensator

① Connect the ambient air temp sensor and mechanical temp sensor to the applicable port of EC
10 before turning it on.
② For less than 3 mechanical sensors to install, use the ascending socket order to connect
one after the other.
▪ For just one sensor, use the "MAT 1" socket.
③ Install the mechanical temp sensor on a bed section that is not affected by the temp change.
④ Install the ambient air temp sensor vertically on a suitable place outside of the machine
where the temperature is less changed and not affected by the outdoor air.
Humidity
Sensor Air Pressure
Sensor
Machine
Temp Sensor
Machine Temp Ambient Air
Sensor 1,2,3 Temp Sensor Ambient Air
Temp Sensor
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HM 8000 HM8000MTE02
5) Optic devices
Ⓑ Ⓓ
Ⓐ
Ⓒ Ⓔ
Ⓐ : Fixed Inverse Reflector
Ⓑ : Beam Splitter Clamp Block
Ⓒ : Beam Splitter
Ⓓ : Portable Inverse Reflector
Clamp Block
Ⓔ : Portable Inverse Reflector
Optic Devices of Laser Measuring Equipment
① When Laser measurement direction is straight
Beam Splitter Inverse Reflector
Fixed Inverse Reflector
② If the laser measuring is done in the right-angle direction
Fixed Inverse Inverse

Reflector Reflector
Beam
Splitter
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HM 8000 HM8000MTE02
※ Placement of optic devices

① Install the optic device in as parallel as possible with the straight axis of the machine.
▪ References include: T-slot of the table, corner outline, or parallel cover.
② Install both optic devices on a machine that you want to measure. (Do not use APC or other
structures than the machine itself.)
▪ In most cases, install one on the table, and the other on the spindle.
③ Secure the optic device firmly in order to minimize possible vibration and to improve the
measuring stability.
④ With the inverse reflector and beam splitter installed as close as possible (1-2mm) to one end of the
axis, place the optic device next to them.
▪ This is for facilitating the installation and for minimizing the environmental error.
※ Installing optic device on each axis (HM 8000)
X Axis
X Axis
Y Axis
Z Axis
8.9 Alignment of laser optic device

When necessary units are all installed for laser measuring, move the whole tripod to align
with the beam direction and the installed optic devices roughly, then use the handles to
refine your alignment.
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HM 8000 HM8000MTE02
1) Adjusting the height of the laser head Height

Lock
You can use the height handle to refine the
height of the whole laser head.
▪ When done, use the lock screw to clamp the
Height
body. Handle
2) Adjusting the left/right side of the laser head

You can use the left/right handle to correct the
horizontal alignment with the laser beam and
optic device. In general, this is done along with
L/R
the left/right angle adjustment. Handle
3) Adjusting the left/right angle of the laser head

You can correct the horizontal parallelism
Rotary
between laser beam and optic device. In Handle
general, this is done along with the left/right
Stage Clamp
side adjustment. Handle
4) Adjusting the incline of the laser head

You can correct the vertical parallelism between
laser beam and optic device. In general, this is
done along with the height adjustment.
Tilt Handle
① Turn the laser shutter to put the decreased

beam iris down as shown in the right
figure.
Reduced Beam
② While moving the axis, position two optic Iris
devices as closely as possible. Sensor Iris
③ Use the handles to position the beam in
(Laser Shutter for Setting)
the center of the target.
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HM 8000 HM8000MTE02
▪ If the beam branches in two, move the other axis (reference axis, not measuring
axis) in the horizontal or vertical direction in handle mode until two beams are
integrated in one.
④ While moving the measuring axis, check the change of the laser beam on the
target.
▪ If not properly aligned, one laser beam stays still while the other breaks away.
⑤ Integrate the divaricated laser beam.
(1) For vertical deviation, use the height and incline handles to integrate two beams
in one.
(2) For horizontal deviation, use the left/right side and left/right angle handles to
solve that.
⑥ When the integration is completed, keep
moving the axis to the end and repeat this
step until the laser beams are integrated in
all stroke cycles.
Whole Beam Iris
⑦ As shown in the right figure, use the whole
Sensor Iris
beam iris to check if a proper signal
(Laser Shutter for Normal Measuring)
strength is output from the signal strength
detector while turning the laser shutter.
⑧ Move the axis in full stroke to check if the
signal is output in regular strength in the
entire range. (check the green bar)
▪ Irregularity causes a measuring error. If
this is the case, repeat steps above to
make alignment again.
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HM 8000 HM8000MTE02
8.10 Getting started with the software

1) From your desktop, click Start.
2) Select "Renishaw Laser10” from the Start menu.
3) Click the Straight Position Measurement icon.
4) The program gets started; and the Data Capture window appears.
①
Ⓐ
Ⓑ
Ⓐ: Title Bar Ⓒ
Ⓑ: Menu
Ⓓ
Ⓒ: Tool Bar
Ⓓ: Measuring Result Display
Ⓔ: Signal Strength Bar
Ⓕ: Status Indicator
Ⓖ: Properties Pane
Ⓕ Ⓖ
※ Key tools for laser measuring
Reset the laser measurement to zero ("0.000").
Switch the measurement between positive and negative
Display a dialog where you can set the decimal point.

▪ If entering "3", the measurement will be displayed as 0.001mm.
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HM 8000 HM8000MTE02
8.11 Programming
1) Warming Up Program (ex: ACE-V430 X axis)
O 4500 ; O 4511 ; O 4512 ;

G91 G28 X0. ; G91 G01 X-140. F800 ; G91 G01 X140. F800 ;
M98 P4511 L4 ; G04 X5. ; G04 X5. ;
M98 P4512 L4 ; M99 ; M99 ;
M98 P4513 ;
M98 P4514 L2 ;
M99 ;
O 4513 ; O 4514 ;
G90 G01 X0. F800 ; G90 G00 X0. ;
G04 X5. ; G04 X5. ;
X560. ; X560. ;
G04 X5. ; G04 X5. ;
M99 ; M99 ;
2) Laser measurement programming sample
O 4600 ; O 4611 ; O 4612 ;

G90 G00 X-560. ; G91 G00 X40. ; G91 G00 X-40. ;
M00 ; G04 X5. ; G04 X5. ;
M98 P4611 L14 ; M99 ; M99 ;
M98 P4612 L14 ;
G90
M30 ;
8.12 Parameters
1) #3620 : Compensation reference point ⇒
2) #3621 : Terminal compensation point ⇒ start point of the compensation on the applicable axis (this
parameter should include "0" by default)
3) #3622 : Positive (+) terminal compensation point ⇒ end point of the compensation on the
applicable axis (this parameter should include "0" by default)
4) #3623 : Compensation factor => pitch error compensation factor (unit: μ) for a certain cycle (normally
this is "1"; however, if "2" is entered, the compensation will be doubled (x2).
5) #3624 : Compensation interval => compensation distance from laser measurement (this is entered
for axial feed distance for Program no.O 4611, O 4622)
6) #1851 : Feed Backlash ⇒ compensation on the mechanical backlash for the processing speed
7) #1852 : Rapid Backlash ⇒ compensation on the mechanical backlash for rapid traverse
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HM 8000 HM8000MTE02
8.13 Laser Measuring

1) Warming up for 30 minutes: Program no. O 4500
2) Stop operating for 10 minutes.
3) Measure the pitch error for each cycle and make correction as necessary. :
Program No. O 4600
8.14 Pitch Error

1) Start program O 4600 in Auto mode.
▪ Skips the command when reaching "M00;” on the opposite end of the axial reference point.
2) Press @ to reset to zero.
3) Select "Cycle Start" to start the cycle measuring.

① In each dwell time, write down the error on the sheet.
② When positive (+) measuring is done, start negative (-) measuring.
▪ When in negative measuring, the last input line of the positive measuring should be
empty.
③ The last value of the negative measuring should be measured "0".
8.15 Analysis of the pitch errors

1) Compensation data : Each cycle measurement and the difference between any two cycles will
be used as compensation data. (if the compensation factor is "1")
▪ As the first data includes the backlash value, measure every cycle and calculate the
backlash value. Subtract the backlash value from the first data, the result of which will be the
first compensation data.
2) Backlash : An overall average of the differences between positive and negative measurements on
one cycle.
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HM 8000 HM8000MTE02
※ Ref) Pitch Error Data Sheet
Model: ACE-V430 X-Axis Positioning Accuracy Fanuc System
☞ Preparations before inspection ▶ Inspected by:

1. Time of measuring: DD MM HH MM ▶ Serial no.:
2. Warmup time: 30 minutes
3. Dwell time: 10 minutes
4. Data Sheet:
Compensati
Before warmup After warmup After compensation Parameter
on
cycle
Negative(
Positive (+) Negative(-) B/L Positive (+) B/L Positive (+) Negative(-) B/L NO. data
-)
0 0 6 6 0 0 0 N000 0
40 -5 0 5 0 -1 -1 N001 0
80 -6 -1 5 0 -1 -1 N002 1
120 -8 -3 5 1 0 -1 N003 2
160 -10 -5 5 1 0 -1 N004 2
200 -13 -6 4 0 0 0 N005 3
240 -16 -12 4 0 0 0 N006 3
280 -18 -13 5 0 0 0 N007 2
320 -19 -14 5 -1 -1 0 N008 1
360 -21 -16 5 -1 -1 0 N009 2
400 -23 -17 6 0 -1 -1 N010 2
440 -26 -20 6 0 -1 -1 N011 3
480 -27 -22 5 -1 0 1 N012 1
520 -29 -24 5 0 0 0 N013 2
560 ↑ -32 ↑ 0 ↑ N014 3
N015 0
N016 0
N027 0
Analysis
Item Parameter (X axis)

Back-Lash #1851 7
Back-Lash (R) #1852 5
Compensation
#3620 14
reference point
Terminal
#3621 0
compensation point
Positive (+) terminal
#3622 15
compensation point
Compensation factor #3623 1
Compensation
#3624 40000
interval
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HM 8000 HM8000MTE02
8.16 Correcting the pitch error

1) Press the “SYSTEM” button from the function
key bar on the main operation panel.
▪ You will see the menu screen as shown.
2) Select the “PARAM” and "+" buttons in

sequence.
① ②
3) Press the “PITCH” button to display the " PIT

ERROR SETTING”" screen as shown.
4) Refer to the data sheet and check the cyclic

error. Enter the error value with the opposite
symbol.
▪ The semicolon (;) is useful especially if you
want to enter several data at once.
Ex) Type in "0;-1;-2;-2;-3;-3;-2;" and press
"INPUT". The values will be entered
automatically one per each number.
※ Note that the value of the terminal
compensation point should be "0".
5) When done, repeat steps above to measure and correct the pitch errors until the error
correction is properly completed.
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HM 8000 HM8000MTE02
9. Regular Checkpoints
9.1 Spindle Head
After Semi-
Item Checkpoint Remark inst. Daily annual Annual
Tool unclamping device Test and correct it if ○

necessary.
Main spindle orientation Adjust the stop angle ○
properly
Main spindle driver key ○
Check if it’s abraded.
State Main spindle taper ○
Revolutions Check and Adjust ○
Power supply to main
spindle driving motor ±10% ○
Bolts and connectors Check if properly fixed or ○

connected.
Rotation of the main Operate it manually ○ ○
spindle
Main spindle orientation MDI manipulation ○ ○
Clamping/unclamping Operate it manually ○ ○
Operation
Position Sensor Detects the revolutions ○
Solenoid valves ○
Check DGN
Switch operation ○
Oil Operating area Apply grease ○
Supply
Main spindle taper ○
Cleaning Remove impurities
Inside the cover ○
9.2 Table
After Semi-
Item Checkpoint Remark inst. Daily annual Annual
Reference point for B ○
axis Test and correct it if
Positioning accuracy for necessary.
B axis ○
State Pallet clamping Check with bare eye ○
Power supply to the ±10% ○
servo motor in B axis
Bolts and connectors Check if properly fixed ○ ○
or connected.
Pallet clamping Operate it manually ○ ○
Solenoid valves ○ ○
Check DGN
Emergency Stop ○ ○
Operation
Check if properly
Return to reference point returned to reference ○ ○
point
B axis feed Operate it manually ○ ○
Oil
Supply Operating area CC320 Oil ○ ○
Cleaning Inside the cover Remove impurities ○
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HM 8000 HM8000MTE02
9.3 Auto Tool Changer (ATC)

After Semi-
Item Checkpoint Remark Daily Annual
inst. annual
Check using the
ATC centering ○ ○
fixture
Tool magazine ○ ○
Check with bare
Tool port stop position ○ ○
eye
Waiting port stop position ○ ○
State Changer arm gripper ○

Check for any
Pot taper ○
abnormal abrasion
Tool pot key ○
Power supply to each driving
±10% ○
motor
Check if properly
Bolts and connectors ○ ○
fixed or connected.
Tool changing operation ○ ○
Tool magazine operation ○ ○
Operate it
Server changer operation manually ○ ○
Operation Waiting pot changing
○ ○
operating
Solenoid valves ○
Check DGN
Switches ○
Changer oil supply nipple ○
Changer cam-follower Supply and apply ○
Oil Supply
Connection between pots grease ○
Hydraulic motor gear box ○
Changer arm gripper ○
Inside the tool pot ○
Changing area of the waiting
Cleaning Remove impurities ○
pot
Tools used ○
Inside the cover
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HM 8000 HM8000MTE02
9.4 APC (Auto Pallet Changer)

After Semi-
inst. annual
APC centering Check using the fixture ○ ○
Check for any abnormal
State Changer arm pin ○
abrasion
Check if properly fixed or
connected.
Pallet changing
Operate it manually ○ ○
operation
Operation Solenoid valves ○
Check DGN
Switch operation ○
Hydraulic motor gear
○
box
Oil Supply Supply and apply grease
Changer oil supply
○
nipple
Top side of the
○
Cleaning changer arm Remove impurities
Inside the cover ○
9.5 Axes System

After Semi-
inst. annual
Mechanical reference point ○
Static accuracy ○
Positioning accuracy Test and correct it if ○
necessary.
Feed system ○
State Check the sliding cover if it's
○
abraded abnormally
Power supply to the servo
±10% ○
motor in each axis
Check if properly
fixed or connected.
Switch that enables you to
○ ○
restore the reference point Check DGN
Emergency Stop button ○ ○
Operation Check if properly
Return to reference point returned to reference ○ ○
point
Axial feeding Operate it manually ○ ○
Oil
Operating area Apply grease ○
Supply
Feed cover ○
Cleaning Remove impurities
Inside the repair cover ○
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HM 8000 HM8000MTE02
9.6 Air Service Unit

After Semi-
inst. annual
Manometer 5Kgf/㎠ ○ ○
Oiler flowrate 5 drops/min. ○ ○
State Pressure switch 4Kgf/㎠ ○ ○

Tubes Check for any leakage ○ ○
Bolts and Check if properly fixed or
○ ○
connectors connected.
Air pressure for
Operate ATC & APC. ○ ○
cleaning
Regulator ○
Operation
Oiler Check if working properly ○
Pressure switch ○
Oil Oiler ullage
Check with bare eye ○ ○
Supply scale
Filter device -
Drain water ○ ○
tank
Cleaning
Filter device -
Check/clean/replace ○
filter
9.7 Lubrication Unit

After Semi-
inst. annual
Manometer (in working
16∼20Kgf/㎠ ○ ○
condition)
Power supply to pump
±10% ○
State motor
Check if properly fixed or
connected.
Check the operation
Pump ○ ○
sound
Supply lubricant to each
Check with bare eye ○ ○
Operation axis
Pressure switch operation ○
Check DGN
Plotter switch operation ○
Oil
Ullage scale Check with bare eye ○ ○
Supply
Cleaning Oil supply filter Check/clean/replace ○
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HM 8000 HM8000MTE02
9.8 Hydraulic Unit

After Semi-
inst. annual
Manometer 50Kgf/㎠ ○ ○
Pressure switch 30Kgf/㎠ ○ ○
Power supply to
State ±10% ○
pump motor
○ ○
Pump Check the operation sound ○ ○
Operation
Pressure switch Check DGN ○
Ullage scale ○ ○
Oil Supply Check with bare eye
Replace the oil. ○
Inside the tank Clean inside the tank. ○
Oil supply filter ○
Cleaning
Suction filter Check/clean/replace ○
Return filter ○
9.9 Oil Cooler

After Semi-
inst. annual
Temperature Operation panel (SV=03) ○ ○
Power supply to
±10% ○
terminal board
State
○ ○
Operation Check the operation sound ○ ○
Operation
Operation panel Check if properly working ○
Ullage scale ○ ○
Oil Supply Check with bare eye
Replace the oil. ○
Cleaning Filter Check/clean/replace ○
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HM 8000 HM8000MTE02
9.10 Splash Guard

After Semi-
inst. annual
Check for any leakage Check with bare eye ○ ○
State Check if properly fixed
or connected.
Check if properly open
Doors ○
Operation and close
Door safety switch Check DGN ○ ○
9.11 Labels
After Semi-
inst. annual
Check if properly
State Each label ○ ○
attached with bare eye
9.12 Coolant & Chip Devices

After Semi-
inst. annual
Power supply to each
○ ○
pump motor
±10%
Power supply to each
○ ○
driving motor
State Coolant flux Adjust the flux properly. ○
Check if properly fixed
or connected.
Each pump ○ ○
Check if operating
Operation Chip conveyor ○ ○
properly.
Screw conveyor ○ ○
Oil priming ○
Oil Ullage scale Check if operating ○ ○

Supply Oil replacement properly. ○
Chip conveyor chain ○
Inside the tank Clean inside the tank. ○
Filter Check/clean/replace ○
Cleaning Disposal of the internal Use a cloth and reverse
○
chip in the chip conveyor rotation.
Disassemble for
Inside the chip conveyor ○
cleaning
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HM 8000 HM8000MTE02
9.13 Electric Devices

After Semi-
inst. annual
Power supply ±10% ○ ○
State Bolts and Check if properly fixed or
○ ○
Emergency stop Check DSN and check if
○ ○
buttons working properly
Operation panels Check if working properly ○ ○
Operation Operator call lamp Check if turns on/off ○ ○
Work light properly ○ ○
Electric cabinet
Check if properly working ○ ○
ventilator
Inside electric
Cleaning Clean inside ○
cabinet
196
HM 8000 HM8000MTE02
9.14 Check Oil Supply

※ Lubrication System
197
HM 8000 HM8000MTE02
※ Oil Analysis Table (by oil maker)
Maker
Mobil Oil Shell Oil Esso Oil Caltex Oil BP Oil Sun Oil
Symbol
A Velocite Tellus Spinesso Spindural Energol Solnus
(FC10) No.6 C10 10 10 HP 10 55
B1 DTE Oil Tellus Teresso Rando Energol Sunvis
(FC32) Light 32 32 32 HP 32 916
B2 DTE Tellus Nuto Rando Energol Sunvis
(HM32) 24 32 H 32 HD 32 HLP 32 F
C Vacuoline Tonna Febis Energol Sun
(HG32) 1405 T 32 K 32 GHL 32 Lubrway
D DTE Tellus Nuto Rando Energol Sunvis
(HM46) 25 46 H 46 HD 32 HLP 46 821WR
E DTE Tellus Nuto Rando Energol Sunvis
(HM68) 26 68 H 687 HD 68 HLP 68 831WR
Way Sun
F Vacuoline Tonna Febis Energol
Lubricant Lubrway
(HG68) 1409 T 68 K 68 HHL 68
68 1754
Way Sun
G Vactra Tonna Febis Maccurat
Lubricant Lubrway
(G68) No.2 T 68 K 68 68
68 80
DTE Oil
I Tellus Teresso Rando Oil Energol Sunvis
Extra
(CB150) C 150 150 150 GR-XP 150 975
Heavy
Way Sun
K Vactra Tonna Febis Maccurat
Lubricant Lubrway
(G220) No.4 T 220 K 220 220
220 90
L Mobilux Omala Spartan Meropa Energol Sunep
(CC320) 632 320 EP 320 320 GR-XP 320 1090
Ener
Y Mobilux Alavniagrease Beacon Multifak Prestige
-Grease
(XM2) 2 EP2 2 EP2 42 Grease
LS 2
Ener Prestige
Z Mobilux Alavniagrease Neacon Multifak
-Grease 740EP
(XMP0) 2 EPR0 EP0 EP0
MM-EP0 Grease
▪ Text in parenthesis ( ) is the ISO symbol.

▪ Mixing with different oil types (even if they are in the same family) is strictly prohibited as oil
mixing can cause deteriorated performance of lubrication, leading to a physical damage.
198
HM 8000 HM8000MTE02
Revision History
HMC Maintenance Manual HM 8000
Version Date Revision history Created by
Jeong, Sam
01 2010. 02 Official draft (HM8000MTE02)
Young
02
03
04
05
06
07
08
09
10
199

Doosan HMC Spindle Maintainance

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Doosan HMC Spindle Maintainance

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Machine Tools

HMC Maintenance Manual

2. Assembling/disassembling the table ..................................................................... 29

3. Assembling/disassembling ATC ............................................................................... 54

4. Adjusting and repairing ATC ..................................................................................... 76

4.3 Tool Changing (M06) Sequence Chart................................................................................. 89

5. Assembling & disassembling the ball screw ........................................................... 95

6. Assembling/disassembling APC ......................................................................... 132

7. Machine Precision .................................................................................................. 145

8. Laser Measurement .............................................................................................. 175

9. Regular Checkpoints ............................................................................................ 190

1. Assembling/disassembling the spindle cartridge

No. Parts No. Description Material / Specification Q'ty Remarks

122 P74060006 Hex Socket Plug FPS-S1/8 8

No. Parts No. Description Material / Specification Q'ty Remarks

146 R10365 Angular Ball Bearing 100BNC10ATYDBBP4 1 NSK

※ Tool Unclamp Cylinder Parts List

350 183 186 191, 190

185 201 193 159 197 196 202 195 344

No. Parts No. Description Material / Specification Q'ty Remarks

No. Parts No. Description Material / Specification Q'ty Remarks

※ Spindle Head Gear Shifter Parts List

No. Parts No. Description Material / Specification Q'ty Remarks

286 C68011294 Bush S224397 1

287 S3500281 Set Screw (Slotted) BR5X6 1

288 C68011284 Guide Bar SS41 1

289 S8000160 O-Ring P16 1

290 S6500201 Retaining Ring (Shaft) RS20 1

292 C50018232B Cylinder GC250 1

293 S2209261 Hex Socket Head Bolt BB8X30 3

294 S8010750 O-Ring G75 1

295 P74060006 Hex. Socket Plug FPS-S1/8 6

296 C50018193A Floating Piston SM45C 1

297 C50018203A Piston SCM435 1

298 S6260050 Lock Nut AN05 1

299 S6270050 Lock Washer AW05 1

300 C60011142D Shifter SM45C 1

301 C50018183A Cylinder Cap SM45C 1

302 S2208861 Hex Socket Head Bolt BB8X20 8

No. Parts No. Description Material / Specification Q'ty Remarks

303 S8010400 O-Ring G40 1

304 R56162 SKY Packing SKY-32 1 Sakagami

305 P51400008 Conical Washer ZC8 8

306 C50018584 Collar SS400 1

307 C50018173B Cylinder Cap SM45C 1

308 R56162 SKY Packing SKY-32 1 Sakagami

309 S8010350 O-Ring G35 1

310 C68011324A Dog SS41 1

330 S8000340 O-Ring P34 1

332 S8000390 O-Ring P39 1

※ Hydraulic Flow Diagram of Spindle Head

A B Unclamp Middle A B High A B Low

1.1 Disassembling the tool unclamp cylinder

2) Pull out the proximity switch bracket.

3) Remove C50019143C oil pan.

4) Remove C50019133B rotating union cap.

5) Remove C50019123 housing.

6) Remove R27234 rotating union. Rotating

7) Pull out the C81018753 tool unclamp cylinder assembly as a whole.

8) Remove C81018273C housing.

9) Remove C81018263A stopper.

Lock Nut Fixing