PROJECT REPORT

ON

ABC PLASTICS

UNIT NAME: ABC PLASTICS

Unit address: E-8/158 Bharat Nagar, Near 12 No. Stop, Bhopal
Phone: 9713339144
 Injection Moulding Machine
Introduction

Injection moulding is a manufacturing process for producing parts by injecting material into a
mould. Injection moulding can be performed with a host of materials, including
metals, glasses, elastomers, confections, and most commonly thermoplastic and thermosetting
polymers. Material for the part is fed into a heated barrel, mixed, and forced into a mould cavity,
where it cools and hardens to the configuration of the cavity. After a product is designed, usually
by an industrial designer or an engineer, moulds are made by a mouldmaker (or toolmaker) from
metal, usually either steel or aluminum, and precision-machined to form the features of the
desired part. Parts to be injection moulded must be very carefully designed to facilitate the
moulding process, the material used for the part, the desired shape and features of the part, the
material of the mould, and the properties of the moulding machine must all be taken into account.
The versatility of injection moulding is facilitated by this breadth of design considerations and
possibilities.

Mould

Mould or die are the common terms used to describe the tool used to produce plastic parts in
moulding. Since moulds have been expensive to manufacture, they were usually only used in
mass production where thousands of parts were being produced. Typical moulds are constructed
from hardened steel, pre-hardened steel, aluminum, and/or beryllium-copper alloy. The choice of
material to build a mould from is primarily one of economics, in general, steel moulds cost more
to construct, but their longer lifespan will offset the higher initial cost over a higher number of
parts made before wearing out.
Applications

Injection moulding is used to create many things such as mechanical parts (including gears), and
most other plastic products available today like bike indicator, hanger plumbing parts, toys,
mobile charger CFL holder, decoration items etc. Injection moulding is the most common
modern method of manufacturing parts; it is ideal for producing high volumes of the same object.

JOINTERS ROUND PLATE / FAN PLATE STOPPER

JOINT ELBOW HAIR BAND HANGER

MARKET POTENTIAL

There is a good demand for plastic injection moulded articles in automobile, electronic,

electrical and mechanical industry. Injection moulded articles such as bearing house, gear

covers etc. are finding increasing uses and replacing conventional metallic components.

BASIS AND PRESUMPTIONS:

The unit will work for 9 hours daily for 300 working days in a year.

IMPLEMENTATION SCHEDULE:

The unit can be set up in 1 month.

TECHNICAL ASPECTS:

 Process of Manufacturing

Thermoplastic Materials like HDPE, LDPE, PP, PS etc. are melted at can be inject moulded into

variety of products starting from consumer goods i.e mugs, caps, closures etc to industrial goods

such as coil former, transformer houses etc.

 Production Capacity per annum

Quantity: 360000 Units

 Motive Power

2 HP
 Financial Aspects
A. Fixed Capital
S.No. Item Unit Value
1 Injection Molding Machine & 1 480000
Installation
2. Mould 4 100000
Total 580000

B. Working Capital (Per Month)

S. No. Description Value
1 Raw Material 50000
2 Labor & Staff 15000
3 Power & Water 5000
4 Stationary & Telephone 1000
5 Transport 3000
6 Miscellaneous 1000
75000

Total capital Investment

I. Fixed 580000
II. Working Capital 75000
= 655000

Financial Analysis

 Cost of Production (Per Year)

Description Value
Total Recurring Cost 1200000
Depreciation on Machinery 10% 58000
Interest @ 11 % on Fixed Capital , Loan of 63800
350000 Rs.
Total 1321800

 Turnover (Per Year)

Item Unit Price Value

Plastic item 360000 5 Rs. 1800000
Net Profit (Per Year)
Profit
= Turnover – Cost of Production

1800000 – 1321800 = 478200

 Fixed Cost
Description Value
Depreciation on Machinery 10% 58000
Interest @ 11 % 63800
salary & wages 180000
Miscellaneous expenses 150000
TOTAL 451800

Means of Finance on Fixed Capital Cost

Contribution of promoter ( 14%) = 58000
Loan from bank ( 86%) = 522000

Total = 580000