@ L&T Construction & Mining Machinery BUT Maa eed CMe es acm crea Nae ea a Rea NCU tRNAs Reo Designed & Manufactured by: L&T - Kansbahal WorksAbout Larsen & Toubro Larsen & Toubro is a multi-billion dollar technology, engineering, construction, manufacturing and services conglomerate with global operations. A strong, customer-focused approach and the constant quest for top-class quality have enabled L&T ‘toattain and sustain leadership in its major lines of business for over eight decades. L&T Construction & Mining Machinery L&T Construction & Mining Machinery is engaged in marketing and servicing of a wide range of equipment, deployed in the core sectors of the economy. From being a pioneer in excavator technology, L&T has completed 75 years of service with supply of earthmoving equipment to the Indian market and meeting high standards of safety, quality and reliability. ‘At Kansbahal Works, L&T undertakes design, manufacture and supply of the complete range of Crushing Systems and Equipment, Surface Miners, Advanced Sand Manufacturing solutions, in addition to critical machinery and parts of steel and paper industries, Strategic technology alliance with global leaders in specific businesses, backed by decades of in house engineering and manufacturing expertise, enable L&T to offer its customers superior end-to-endsolutions Brief about L&T Surface Miner - KSM 403 These rugged and eco-friendly machines are designed, developed and manufactured at L&T's Kansbahal works near Rourkela, Odisha (India). 50-60-Ton weight class L&T Surface Miner models KSM 223, KSM 303, KSM 403 have won the confidence of users across varoius mining applications. Machines are equipped with cutting edge technology and numerous user-friendly features. It cuts, crushes the Limestone, Coal etc, in a single operation without the need for drilling, blasting & primary crushing. Surface Miners are popular options for blast-free eco-friendly mining applications and bring with it various advantages: » Environmental-friendly. » Nodrilling. » Noblasting > Minimizes loss of mineral » Better recovery of mineralsin areas where blasting is prohibited or restricted. » Eliminate the cost of transportation of ROM boulders, » Eliminates primary crushing of mineral completely. » Designed for selective mining, Depth of cuts can be pre-determined seam by seam, » Reduces manpower. KSM 403 in Coal Mining OperationTough and Rigid Cutter Drum Ea The extended cutter drum has been designed & developed with latest cutting technology for best Windowing operation mode. Drum is mounted at the Centre of Gravity of the machine to exert maximum cutting force with optimum load on the engine. This makes smooth & vibration free material flow along the drum with improved lacing patterns & cutting tool configurations. This has further helped improving product granulometry within required product sizing The Windrowed material are deposited in 3 heaps behind the machine & Effective Dust Suppression system is installed along with the cutting drum to minimize dust generation during cutting operations There san interlock arrangement to restrict machine movement if water tank is empty. The extended cutting Drum facilitates edge cutting while maximizing the output (tph) in soft to medium hard rock deposits (viz. coal/similar strata) through selective mining. The Drum Housing has been designed for smooth flow of material and manufactured by high tensile stee! following many hot & cold working processes including heat treatment & precision machining (to ensure concentricity with the drum axis). This process has proved long life of Drum Assemblies in L&T Surface MinersCummins KTA 38C 950 HP Diesel Engine EE + Surface Miner is powered by heavy-duty Cummins KTA38C 60° Vee Engine having 37.8 Liters of piston displacement with Turbo-charged after cooled and water cooled. + The high level performance of the Engine has been proven over more than 15 Years in different L&T Surface Mining applications. ‘+ Machine satisfactorily achieved many milestones in tough mining conditions over its life cycle. + Right combination of engine CC with required power rating fulfils the demand torque of machine and further optimum distribution of load is key to its success. Gross Brake Specific Fuel Consumption (BSFQ) is lower compared to similar class of machines. This has helped achieving lower specific fuel consumption (gm/Kwh) atrated rpm at which machine is operated. ‘+ Ample space is provided all around the engine compartment for ease of access to maintenance and help achieving effective heat dissipation system. ‘+ Remote Radiator & Oill Cooler Assy further ensures effective cooling system with adequate airflow. + A Large Capacity (1600 Litres) integrated Diesel Tank ensures prolong hours of operation with minimum stoppage for re-fueling. Rugged Frame Structure Sa + The frame structure of the machine is designed & manufactured with mono-comb fabricated structure with bent HT plates for higher stiffness and{torsional rigidity. + Required heat treatment followed by critical ~~ machining processes are prerequisite for proper ¢~ and accurate fitment/alignment of mating components even after dismantling throughout its economic life. Cutter Drum is driven by mechanical means wherein Traveling, Lifting, Steering and others are through Hydraulicengagement. Power transmission to Cutter Drum: Power is transmitted from Engine to Clutch, V-belt Drive (with automatic belt tensioning arrangement) to Planetary Gear Box mounted inside the Cutting Drum.eee Advanced Dive Si » Closed loop Hydrostatic drive with variable displacement axial piston pumps and variable displacement axial piston motors ensure smooth travel of the Surface Miner. » Choice of 2 speed modes depending on operation along with speed control through joystick, eases operation all Atracks are driven » 50% Theo. gradeability for marching i.e. without cutting, Se 0 > Double acting Hydraulic Cylinders mounted inside each guide column gives sturdy support & cushioning effect. > Control of all columns are independent to help maneuvering in undulated terrain, > Longitudinal & Transverse Slope Sensing arrangement facilities stable operations SE PUMP Stati) > Pumps directly mounted on the splitter gear box (pump drive), where as tandem pump mounting minimize transmission losses. » High quality coupling between engine and pump drive reduces transmission loss (Selected after TVA analysis). » Normal working pressure is about 50% of maximum permissible pump working pressure, enhancing machine life. > Equipped with pump for off-line cooling and filtration, Ge Steering ii > Independent front and rear steering is essential for maneuvering the machine in tough terrain. » Steering is independent of Lifting operations. > High traction force & better maneuvering helps quickly positioning the machine for production. » 4Steering modes are provided for ease of operations: Front *Co-ordinated *Crab RearControl & Instrumentations > Vibration resistant Micro-controller being used with all safety interlocks for smooth operation of machine, Dual Side (Left & Right) Control Panel with operating station helps operator to see the reference cutting line for ease of operations Alphanumeric display on both panel indicates ——= currentstatus & fault conditions, Essential controls are provided from the ground viz., Emergency Stop, Front Up / Down, Scrapper Up / Down, Water Supply Pump On / Off, Depth side Auto Height Controller, Operator Cabin » Operator's safety, comfort, user-friendliness are the focus parametersto deliver high end results. » Cabin has been ergonomically designed with powerful air-conditioner with double thermal insulation for operator's comfort. Cabin protective structure for operator'ssafety. Operator Fatigue Sensor. Noise & vibration proofing also help operator to work inlong hours with desired comfort level. Large spacious Cabin further helps operator not to be continuously confined within sitting posture for long hours. User-friendly operating system with multifunctional 0, KSM Gg, joysticks helps the operator for ease of operation. Rear View camera helps the operator to have enhanced ground visibility for safe operation, - b Additional doors also provided for provision of emergency exit Automatic advance speed reduction protects engin ‘Alarms/stop for high oil temperatures/ high pressure, etc. ES eee a ee ea aoa ecu DS area stop buttons are provided at the operator's panels in the ‘cabin, all four ground control stations and in the engine chamber. Level Sensors (Longitudinal/Transvers) is also provided. Tilting is Reuec hme ORC a Rou ue Mure Wie Petra a Eue ccs Auto fire Detection & Suppression System is installed to mitigate ene Fire retarded international standard hoses are used near engine area“mmm Technical Speci CONS ALLA Cutting Drum Cutting Drum Width mm 4000 Cutting Depth mm 0-350 Drum Dia, With Tools mm 1250 No. of Cuttings tools Nos 110 Engine Manufacturer Cummins Type KTA38-C Cooling Water Cooled Number of Cylinders 2 Engine Power HP 950 Engine Speed rpm rc) Displacement « 37800 Speed/Gradeability Operating Speed(Cutting/Marching) mimin 0:30/0-84 Theoretical Gradeability % 50 Maximum Longitudinal/Transverse Gradient | Deg 17 Weights Operating Weight (Tare) Tonnes 54 Operating weight, full Tanks Tonnes 60 Tracks Front Tracks (Lx WX H) mm 2650x400x818 Rear Tracks (Lx W X H) mm 2650x400x818 Tank Capacities Fuel Tank Liters 1600 Hydraulic Fluid Tank Liters 650 Water Tank Liters 4800 Electrical System For Controls Volts 24 USER FRIENDLY MAINTENANCE FEATURES Higher availability is essence of such productive machines at mines. The equipment is designed to perform in tough mining conditions with minimum time stipulated for maintenance, Quick & easy accessibility to carry out maintenance task in time bound manner is made possible with easy access to engine & filters, under carriage, drum Assembly, transmissions & control system, Standard Tool-kit & Special Tools are part of supply of machine. Required additional safety provisions re also introduced for maintenance work. Optional provisions for Automatic diesel filling arrangement. Fault diagnostics/Prognostics features enables quick restoration of machine. Dedicated team of service engineers are round the clock available for immediate attention in all major coal mines operated by L&T Surface Miners. Availability of all spares within close proximity of operations Genuine spares at compelling low prices make it highly cost competitive & lowering operating cost of machine, Optional Realtime remote health monitoring system with user network interface/GPRS helps in establishing effective machine management system. Automatic Centralized Lubrication System (ACLS) reduces the maintenance time and manpower.mamma Overall Dimensions ‘Al dimensions are in mm os ‘Wight is on -60 on 400‘on-130ton ‘Cutter Drum width (mm) 2200 3000 4000, 3000 3000 4000 Drum ype (ExtendediNon-Extended) Non-extended Extended Extended Non-extended | Non-extended Extended Nox Catng Speed ini #0 #0 x” 2% 2 % ‘Cutting Depth (mm) 0-350 0-300 0-350 0-400 0-500 0-400 Gross Engine Power (HP) 00 00 960 1200 ‘200 1200 Total Weight (Tor) - 48/55 50/56 54/60 soos | ta4rsa0 | 105120 Dry! Operating © L&T Construction & Mining Machinery ‘Ata of ane 8 rained Larsen & Toubro Limited Godrej Waterside, Tower 2, 10th Foor, DP-S, Sector, Satake, Kolkata - 700 09, Inco Regd. office: Tel:+491 080 40401891 Mob: 431 9146063570 — Email: saurabh.kant@larsentoubro.com UeP hone Mas For further details: Subhankar Bhattacharya Mob: + 91 80180 98789 Email: subhankarb@larsentoubro.com ‘Avishek Kumar Som Mob: + 91 70440 76279 Email: avishek:som@larsentoubro.com Mumbai ~ 400 007, NDIA iv: (99999N01946P4co04768 ci gen pao ne ay ah