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Bajaj Auto Limited

Akurdi, Pune - 411 035. India.
Tel : +91 20 27472851
Fax : +91 20 27407385
Customer Care : +91 7219821111 Spare Parts Catalogue
Website : www.bajajauto.com
CIN L65993PN2007PLC130076

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Notice
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 All information contained in this manual is bas
product information at the time of publicat
Limited accepts no liability for any inaccuracies
this publication, although every possible care ha
make it as complete and accurate as possible
and specifications subject to change without
right is reserved to make such changes at a
prior notice and without incurring an obligatio
changes to product manufactured previously
authorized Bajaj Dealer for the latest informa
improvements incorporated after this manual wa

DOC. NO.: 71120192

Copy rights : All rights reserved. No part of thi

be reproduced, stored in a retrival system, Or tr
form or by any means, electromic mechanica
recording or otherwise, without the prior writte
Bajaj Auto LTD.

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Foreword Instructions
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We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar P 150’  1. How to Read the Catalogue :  Open the catalogue a
Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to
 
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.

index locate the group in which the part you want
Turn over to the concerned page number (as given
Now find out the figure of the part you wish to ord
part number against that particular figure number from
In case, if you have the part number and you need t
part index can be used. The part index (at the end o
give you the figure and page number of the part you

2. How to Order Spare Parts :  The part number and th

In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
 
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of this  
catalogue, will be conveyed to you through our Service Circulars. You are
requested to make necessary corrections in the Parts Catalogue as per the
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system
appropriate and speedy delivery of the Spare Parts as the order placed will
bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
part required should be invariably mentione d in the
catalogue text.
The latest part number as conveyed through our ser
only appear on the order. In case of ordering p
colour shade of the components should be mentioned
The quantity shown against the part number is the
for that group so that particular quantity should b
number of sets required.
The model or hardware item is indicated by f
alphanumeric, the next two or four digits indicate main
four or two digits indicate serial number in main gro
or subgroup of fastener respectively. Thus the pa
indicated by 2-2-4 or 2-4-2 digit system. Understand
enable you to identify the spare parts easily.

4. Abbreviations :  The following abbreviations are used

Bajaj Auto Limited
  Assly Assembly V Volts
Service Department
  N.I. Not illustrated W Watts
 Akurdi, Pune 411 035 India
  C'case Crankcase Accl. Accelerat
  Cyl Cylinder Comp. Complete
  O/s Over size Fr. Front
  Rr. Rear Std. Standard
  L Length A/t. Alternate
R.H. Right hand L.H. Left hand
  Hex. Hexagonal AR As requir

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Revision No. & Revision No. &
Change Details Change Details

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A: Add A:
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: D
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: C

00 NOV 22 00JR02ZZ Single Disc version launched

00JR11ZZ Twin Disc version launched

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Index Index
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Platetitles

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No. Description Page No. Plate No. Description

  1 Cover Cylinder Head 2   31 Parking Stands

  2 Cylinder Head 4   32 Tube, Tyre
  3 Valve 6   33 Front Wheel Hub
4 Camshaft 8   34 Rear Wheel Hub
  5 Cylinder and Piston 10   35 Rear Brake Panel - Drum Brake
  6 Crankshaft / Balancer Idler Gear 12   36 Front Master Cylinder - Disc Brake
  7 Transmission 14   37 Front Caliper Assembly - Disc Brake
  8 Change Drum / Shift Fork
You're Reading a Preview Rear Disc Brake Assembly
16   38
  9 Gear Change Mechanism 18   39 Rear Brake Pedal - Drum Brake
  10 Engine Assembly / Crankcase LH Upload your documents to download.Rear Brake Pedal - Rear Disc Brake (Twin Disc)
20   40
  11 Crankcase RH 22   41 Anti Lock Braking System
  12 Oil Pump 24   42 Handle Bar Assembly - Single Handle Bar
  13 Cover Clutch 26
Upload to Download
  43 Handle Bar Assembly - Split Handle Bar
  14 Cover Magneto 28   44 Front Fork
  15 Kick starter Mechanism 30 OR   45 Petrol Tank and Lock Set
  16 Clutch Assembly 32   46 Tank Flaps LH
  17 Throttle Body - For Mikuni System Become
34 a Scribd member   to read
47 andHead Lamp & Front Fairing
  18 Throttle Body - For Varroc System  
36download full documents. 48 Fittings - Side Covers & Cover Seat
  19 Air Cleaner Complete 38   49 Belly Pan
  20 EVAP Mechanism 40Start Your 30 Day FREE
  Trial
50 Speedometer Assembly
  21 Silencer Assembly 42   51 Control Cables
  22 Magneto & Starter Motor 44   52 Indicator Light & Tail Lamp
  23 H.T. Coil 46   53 Wiring Harness / ECU / Battery
  24 Seat Assembly / Seat Lock 48   54 Other Electric Equipment
  25 Splite Seat Assembly / Seat Lock 50   55 Tool Kit
  26 Frame & Frame Fittings 52 - 54   56 Accessories / Grab Handle
  27 Swing Arm / Rear Shock Absorber & Chain Case 56 - 58   57 Painted Parts and Decals
  28 Foot Rest & Step Holder - Twin Disc 60 - 62   58 Consumable Parts
  29 Foot Rest & Step Holder - Single Disc 64 - 66 Kits List
  30 Mudguard - Front & Rear 68   Part Index

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Pictorial Index Pictorial Index

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PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT / BALANCER

8 7

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2 9

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PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8
VALVE 5 CAMSHAFT Become7a Scribd memberTRANSMISSION
to read and 13 CHANGE DRUM / SHIFT

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3 4

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7 8
7
6
7
5 9

5
1 2
3
3
6
4
4 10
4
6 6

2 16 17
9
11
14
8
13 3
1 11 12
15
18
10
20 19

5
1/1A
6
10
21

6
2 23
24
22

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Plate No.: 1
Cover Cylinder Head
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No. Part No. Description Qty.

  1 PD511576 Cover Assly Head Cylinder 1

  2 PD511573 Gasket Cover Head Cylinder 1
  3 KADD0625 Bolt Flanged M6x1 4
3
  4 52PD1621 Cap Cam Sprocket With O' Ring 1
  5 KJAC3535 O Ring 1

You're Reading a Preview

  6 KAED0620 Bolt 2
1 Upload your documents to download.

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1
Front Wheel Direction

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Plate No.: 2
Cylinder Head
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No. Part No. Description Qty.

  1 PD511195 Head Cylinder 1

8   2 PD511625 Gasket Head Cylinder 1 F

9   PD511502 Gasket Head Cylinder 1 F

  3 PD581404 Pipe Intake 1 F
  3A 56JRX1X9 Manifold Intake 1 F
  4 JG581407 Ring O 1
6 You're Reading a Preview
  5 LBC00003 Screw 2
Upload your documents to download.
6 LAC00213 Bolts 4

Upload to Download
  7 LDA00014 Washer 4
7   8 LAE00043 Bolt 2
1
OR   9 Dp201031 Bolt 2
3
4 5
  10 DK111028 Plug Spark 2
Become a Scribd member to read and
download full documents.
11 39166005 Stud-M8 2
  12Trial
Start Your 30 Day FREE PD581444 Insulator 1 F
11
  13 KAED0622 Bolt Flanged M6X1 2 F
12
10 2
3A

13

3
Front Wheel Direction

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Plate No.: 3
Valve
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No. Part No. Description Qty.

6   1 CB101009 Seal Stem Valve 2

7   2 36JR0129 Kit Valve 1
  3 PD511218 Rocker Arm Assembly 2
5
  4 PD511317 Shaft Rocker Arm 2
  5 39244011 Washer Plain 4
3

4 You're Reading a Preview

  6 DH101295 Wave Washer 2
  7 DP201031 Bolt Flanged M6x1 2
9
11
Upload your documents to
  8download.
PD511085 Plug Shaft Rocker 2
  9 CB101022 Cotter Valve 4
8
Upload to Download
  10 36JR0131 Kit Valve Repair 1

10 OR   11 LJA00037 Ring O 2

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Plate No.: 4
Camshaft
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No. Part No. Description Qty.

  1 PD511216 Camshaft Assembly 1

  2 JE511234 Sprocket Camshaft 1 F
  JE511271 Sprocket Camshaft 1 F
3 4
7   3 KEBB3515 Circlip Internal 1
4 PD511193 Spacer Camshaft 1
5 36JR0098 Kit Cam Chain Guide 1
2
1 You're Reading a Preview
  6 PD511084 Chain 1 F
Upload your documents to download.
DH103758 Chain 1 F
  7 LAD00230 Bolt Special Flanged 1
Upload to Download
  8 DH101392 Chain Guide Pivot Bolt 1

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