LOGO BASRA STEEL COMPANY LOGO

WELDING PROCEDURE SPECIFICATION

(PLATFORM)
. WPS No. MAJED COMPANY -AWS-005 Rev. 0 JOINTS
Rev. 0 Joints Design Groove
Welding Process SMAW Backing Yes No
Types Manual ■ □
Manual Semi-Automatic/Automatic □n
Semi-Automatic/Automatic Backing Material or Type N.A
BASE METALS
P335GH
Material Spec. C.S
Type or Grade . ? 37.5±2.5°
Thickness Range 6MM<
Thickness Range GROOVE 3 MM TO UNLIMITE

FILLER METALS
F-No. 4 A-No. 1
Spec. No.(SFA) A5.1 3~4 1.6±0.8 mm
AWS No.(Class) E 7018
Size of Filler Metal 2.5 & 3.2 & 4
Deposit Thickness Qualified 6MM<
Trade Name ESAB
Joint Design
POSITION ELECTRICAL CHARACTERISTICS
Position 4G Current AC or DC DC
Welding Progression Up-Hill Polarity, Amps & Volts(Range) As Table Below
Tungsten Electrode Size & Type N.A
PREHEATING & INTERPASS TEMP Transfer Mode N.A
Preheat Temp. Min. 200 Wire Feed Speed N.A
Interpass Temp. Max. 250⁰C
Preheat Maintenance N.A TECHNIQUE
String or Weave Bead Both
POST WELD HEAT TREATMENT Cleaning & Back Gouging Method Grinding & Brushing
Temperature Range ( º C ) N.A Multi or Single Pass Multi Pass
Holding Time N.A Single or Multiple Electrodes N.A
Heating Rate ( º C ) N.A Back Gouging N.A
Cooling Rate ( º C ) N.A
GAS
I PRECENT COMPOSITION GAS MIXTURE FLOWRATE
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A

Welding Filler Metal Current Travel Speed

Weld Layers Volt Range(V) Heat Input(Kj/Cm)
Process Class Dia(mm) Type Polar. Amp Range(A) Range(cm/min)
ROOT PASS SMAW E 7018 2.5 & 3.2 DCEP 90-120 21-28 6-12
HOT PASS SMAW E 7018 3.2 DCEP 100-120 23-32 18-32
FILLING PASS SMAW E 7018 3.2 DCEP 100-120 27-35 24-40
COVER PASS SMAW E 7018 3.2 & 4 DCEP 110~200 27-35 18-26

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