LOGO BASRA STEEL COMPANY LOGO

(Pre) WELDING PROCEDURE SPECIFICATION (PWPS)

ASME SEC IX
WPS No. IBN MAJID COMPANY -008 Rev. 0 JOINTS (QW-402)
Rev. 0 Joints Design Groove AND OR FILLET
Welding Process SMAW Backing Yes No
Types Manual ■ □
Manual Semi-Automatic/Automatic □n
Semi-Automatic/Automatic Backing Material or Type N.A
BASE METALS (QW-403)
P-No. 1 G-No. 1 to P-No. 1 G-No. 1
Material Spec. ASTM A516 GR.70
Type or Grade . P335GH
Thickness Range 5MM TO 40MM
Diameter Range N/A

FILLER METALS (QW-404)

F-No. 3&4 A-No. 1
Spec. No.(SFA) A5.1
AWS No.(Class) E 7018-1
Size of Filler Metal 2.5&3.2
Deposit Thickness Qualified <38MM
Trade Name ESAB
Joint Design
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position ALL POSITION Current AC or DC DC
Welding Progression Up-Hill Polarity, Amps & Volts(Range) As Table Below
Tungsten Electrode Size & Type N/A
PREHEATING & INTERPASS TEMP. (QW-406) Transfer Mode N.A
Preheat Temp. Min. 200-250 C Wire Feed Speed N.A
Interpass Temp. Max. MAX 300
Preheat Maintenance TECHNIQUE (QW-410)
String or Weave Bead Both
POST WELD HEAT TREATMENT (QW-407) Cleaning & Back Gouging Method Grinding & Brushing
Temperature Range ( º C ) N/A Multi or Single Pass Multi Pass
Holding Time 1:15 Single or Multiple Electrodes N.A
Heating Rate ( º C ) 625-650 Back Gouging N.A
Cooling Rate ( º C ) 130
GAS (QW-408)
I PRECENT COMPOSITION GAS MIXTURE FLOWRATE
SHIELDING N/A N/A N/A
TRAILING N/A N/A N/A
BACKING N/A N/A N/A

Welding Filler Metal Current Travel Speed

Weld Layers Volt Range(V) OTHER
Process Class Dia(mm) Type Polar. Amp Range(A) Range(cm/min)
ROOT PASS SMAW E 7018-1 2.5 DCEP 62-76 23-29 4.26-5.20 16.45-31.0
HOT PASS SMAW E 7018-1 2.5 DCEP 66-84 23-29 6.66-8.12 11.56-22.0
FILLING PASS SMAW E 7018-1 2.5&3.2 DCEP 72-85 24-29 7.9-12.2 8.5-19.83
CAP SMAW E 7018-1 2.5&3.2 DCEP 69-87 24-29 11.29-15.84 6.27-13.4
BACK WELD SMAW E 7018-1 2.5&3.2 DCEP 74-91 24-29 6.48-7.93 13.43-24.43

CONTRACTOR QC TPA/COMPANY COMPANY

NAME: NAME: NAME:

SIGN: SIGN: SIGN:

DATE: DATE: DATE: