Professional Documents
Culture Documents
VRU MT Angol HPT
VRU MT Angol HPT
PROJECT DOCUMENTATION
AND OBTINING LICENCES
GENERAL DATAS
INTRODUCTION
SUBJECT AND LOCATIONS
TECHNICAL AND TECHNOLOGICAL DATAS
TERMS OF REFERENCES
SCOPE OF WORK
PRICES
BASES FOR PROJECT DOCUMENTATION
REQUIREMENTS FOR OFFER
REPORTS
DEADLINE
SCOPE OF DELIVERY OF DOCUMENTS
1. GENERAL DATAS
2. INTRODUCTION
In accordance with new laws and regulations of the INA modernize fuel loading facility
(seats with fitted equipment for loading intransmitting means of transport, road tankers, rail
tankers,ships, river tugboats). Modernization of storage installation and loading facility includes
the construction of the plant operations to collect hydrocarbon vapors (ASC, Vapour Recovery
Unit) and connect the tanks and loading facility with a fixed roof to the facility for the collection of
pairs (the ASC).
Modernization of the loading facility terminals RN Sisak and RN Rijeka (railway tanks
and tank trucks) will be separately and they include:
In accordance with new laws and regulations of the INA modernize fuel loading facility
(seats with fitted equipment for loading intransmitting means of transport, roa d tankers, rail
tankers, ships, river tugboats). Modernization of storage installation and loading facility includes
the construction of the plant operations to collect hydrocarbon vapors (VRU, Vapour Recovery
Unit) and connect the tanks and loading facility with a fixed roof to the facility for the collection of
pairs (the VRU).
Search for the
Pipeline-construction-collector to collect steam from the loading site that lead to the
border and latter loading facility are connected to the VRU. In stock in Solin and Osijek except
construction VRU units needed at all loading facility for tank trucks and in Solin build a collector
for collecting steam, steam extraction piping to the VRU unit and adjust the loading device or
install new drain connections with steam (the tankers loading at the bottom). Port Crnac in Sisak
and no collector connections to collect money when the river is full of trucks.
RN Rijeka:
RN Sisak
Osijek
Implement systems to collect fumes, vapors drainage system (where it is not), collectors for the
collection and disposal pair of processing units to the VRU. Tanks for the storage of petroleum
products in Sisak as a special project. As part of this project is necessary to connect the tanks
VRU unit.
Data are presented on the types and quantities of products that are loaded into transport
vehicles and loading facility data (number of loading devices, pump capacity, the quantity for
each product, the speed of loading). The data relating to gasoline and gas oil. Data on gas oils
contain information on diesel fuel and about extra light fuel oil Ella. ELLU possible dismissed as
a diesel fuel.
At the train loading facility white oil in Sisak planned locations for construction of VRU unit
(ASC, location between GH and road loading facility, immediately after sub-station) and it has
obtained a location permit. There are two loading facility white oil in railway tank, side by side, at
the same location. One loading facility is in operation (in accordance with legislation), while the
other is not working. Loading facility which is planned to reconstruct the function. Project
modernization of railway loading facility, according to a study (I-06) includes the construction of
a closed system for collecting money for filling railroad tanks, the plug connector with a vapor
recovery and collectors to the border rail loading facility tanks.
White derivats shipped to the old loading facility with 19 loading sites, and what should
remain in office until the reconstruction second loading facility. For loading petrol there are 10
plugs (1 FFC for gasoline, 3 for MBM 98, 3 for unleaded petrol 95, 3 for BMB 95 CG). For
shipping diesel fuel and light fuel oil (ELLU) provides for 6 utakaca. For shipping romatic
hydrocarbons there are 3 lines (for benzene, p-xylene and o-xylene).
The new railroad tanker loading facility, which will be reconstructed according to
preliminary project and 06 232-SP-1, will consist of two of charging or two loading lines (two
tracks), and in every place include two lines of telescopic filling. The telescopic tube is intended
for several products (On the spot loading, telescopic loading pipe DN 250, with
installed pipes and vapor recovery regulations for sealing).
Quantities of products for shipping in railway tanks are given in the table below:
VRU project is suitable for the rail tankers loading plant (see Conceptual
design I-06-236-SP-02). VRU capacity is calculated for rail, truck, barge
loading posts and tank farm vapor balancing sys.
Remark : VRU Conceptual design and Location permit are issued. But only
for rail, truck loading posts and tank farm vapor balancing sys. Port Crnac
was not included. Anticipated VRU capacity is 22 000 m3/day.
5.1.2. Tank farm vapour balancing sys VRU connection
RN Sisak issued Conceptual design (I-06-236-IR-1). Project goals are tank farm (fixed
roof) and rail tankers vapor recovery sys. Tanks that have to be connected to the VRU :
Dispatching port Crnac consists of single mooring pontoon. Pontoon is suitable only for
single barge, single product loading. Three pipes, three measurement lines, but only
one product loading possibility (at the same time). During one shift (8 hours) possibility
for only one barge loading (1 000 m3 / 200 m3/h). Annual dispatch :
Product dispatch system consists of 2 groups of loading posts, single product / post.
Loading devices are “top loading” type, open cycle, no vapour recovery system. Such
system is not legal any more, so upgrades have to be provided. At this moment,
conceptual design is in preparation. After Rijeka Urinj refinery upgrades, EU standards
will be applied, and new truck loading plant will be suitable for such tasks.
Rail tanker loading plant and truck loading plant are side by side. Possibility of common
VRU to be evaluated. Connected to vapor recovery pipes from rail tanker loading plant,
and truck loading plant too.
Rail tanker products dispatch plant consist of 2 groups (bridges), loading plants
(VP-1 & VP-2).
Loading posts :
Rail tanker loading plant is not legal (environmental protection, safety, …), so upgrades
have to be involved. At this moment, feasibility study generation process is conducted.
New loading plant will be suitable for anticipated tasks. VRU will be involved.
All loading devices must be connected to the VRU. At this moment, port Bakar upgrade
project design process is conducted. Loading devices, VRU connection included.
Ship dispath
Product Loading post Capacity (t/h)
DG euro 3, 5, 6, 7 250 – 800
DG 4 130 – 200
BMB Euro 95 3, 4, 5, 6, 7 250 – 800
BMB 95 3, 4, 5, 6, 7 250 - 800
Loading posts 4-7 single 20 000 DWT tanker + two 5 000 DWT tankers
Jet fuel (kerosene) is not included in previous explanation. During conceptual design,
designer must evaluate VRU connection.
Remark : Port Bakar VRU collector is part of the retrofit program. Separate port
Bakar VRU, or connection with Urinj plant will be evaluated.
Loading devices are “top loading” type. Loading posts are equipped with automatic
loading lines, 2 000 lit/min capacity. Existing pumps :
Large scale retrofit is not expected, only VRU to be applied. That means new bottom
loading sys for all 6 loading posts + VRU connections + VRU.
Extension to be evaluated :
Dispatch capacity :
Loading plant has 3 loading devices, 2 for petrol BMB-95, 1 for diesel oil. Loading posts
are equipped with automatic loading lines, 2 000 lit/min capacity.
Large scale retrofit is not expected, only VRU to be applied. That means loading
devices with connections for vapor recovering, vapor recovering collector, VRU. Existing
3” pipe to be evaluated for vapor recovering purpose.
Truck loading plant has to be connected to the VRU. Loading plant consist of 6 loading
devices :
- DG EN 2 loading devices
- BMB-95 2 loading devices
- ELLU 2 loading devices
Existing loading devices are top loading type. Loading posts are equipped with
automatic loading lines, 2 000 lit/min capacity (SATAM).
Large scale retrofit is not expected, only VRU to be applied. That means bottom loading
devices with connections for vapor recovering, vapor recovering collector, VRU.
Dispatch capacity :
6. Project task
For VRU plant Rijeka, Sisak, Solin and Osijek design documentation :
- Location permit
- Building permit
- Construction detailed design
Including :
For each plant, designer must propose optimum concept. That means :
- Technical and economy solutions for VRU plant Rijeka, number and capacity
of VRU units, including truck, rail and port Bakar facilities (vapour handling
devices and pipes are not scope of that specification)
- Technical and economy solutions for VRU plant Sisak (vapours from tank
farm, rail loading plant, port Crnac; vapour handling devices and pipes are not
scope of that specification, except port Crnac); port Crnac plant consist of 3
loading posts vapour handling devices (2 for petrol, 1 for diesel oil), vapour
collector, connection with VRU by 1700 m long 10” existing pipe; Remark :
Location permit for Sisak plant VRU is issued, but without port Crnac
connection
- Technical and economy solutions for VRU plant Solin, number and VRU
capacity, connection devices and pipes (truck loading plant, port Vranjičko
Blato plant), bottom loading devices for truck loading plant
- Technical and economy solutions for VRU plant Osijek, number and VRU
capacity, connection devices and pipes, bottom loading devices for truck
loading plant
VRU specification is related to the :
- Proven technology
- Environmental obligations (< 10 g/m3)
- Cost efficiency
- Future upgrades regarding anticipated mandatory requirements (feasibility,
costs)
- Vapour recovery possibilities, alternations for low capacity loading plants
- Technology description, tech specs, energy and other consumables, drains,
control sys, P & I Ds, safety procedures, MMI
- Dry screw pumps
- Continous Inlet monitor
- Continous Emission monitor
- Flow calculations
- Fire detection / protection
- Environmental protection, waste, waste water, …
- HSE requirements
7. Task scope
In accordance with INA technical documentation, supplier will issue all technical
documentation for VRU plants Rijeka, Sisak, Osijek and Solin, reach all input data,
issue tender for construction. For each and every plant :
Conceptual design is dedicated for location permit. The application for the issuing of the
location permit shall be accompanied by:
The application for the issuing of the location permit taxes and other costs are included.
Any cost for geomechanical research and analysis (if any) are included in the proposal.
For Solin plant, bidder will apply for all special requirements and activities regarding
cultural and architectural heritage protection.
Basic design for building permit application has design books regarding professionals.
Technical solutions are in accordance with VRU unit supplier input data. VRU unit
supplier will be nominated by INA. Basic design consists of :
- System description
- Tech specs
- Equipment list
- Material list (BoM)
- Calculations
- MMI specifics
- Loop diagrams
- Hook up diagrams
- JBs wiring diagrams
- Layout
- User manuals
- System description
- Layout
- Tech specs
- Equipment list
- Material list (BoM)
- Calculations
- Spools
- Pipe list
- Piping class determination
- PED piping definition
- PED (notified body) certificate
- User manuals
- Tech description
- Layout
- Tech specs
- Material list (BoM)
- Calculations
- Geodetic plans
- Bases, concrete design
- Platforms, gangways, …
- User manuals
- System description
- Layout
- Tech specs
- Equipment list
- Material list (BoM)
- Calculations
- Wiring diagrams
- User manuals
7.6 The application for the issuing of the building permit taxes and other costs
“Komunalni i vodni doprinos” (municipal and water protection taxes) are investor’s
scope. All other for the application for the issuing of the building permit taxes and other
costs (design control, supervisions, …) are bidder’s scope.
- Plant description
- Layout
- Material list (BoM)
- Tech specs
- QA / QC plan
- Communication with investor
- Safety precautions
- Technical and other requirements
- Schedule