NADCA ALUMINUM CASTING 0.

40
INTERMEDIATE TOLERANCE CHART (mm)
0.30 (2X)
R066309
A
DIMENSION RANGE TOLERANCE
N/A RELEASED FOR PRODUCTION 28 APR 2011
FROM UPTO HM CHIN
0.00 25.40 0.152 PG 1: B4,F3, F4,
C464968
12.05 F7, F9, D7-D9,
25.40
50.80
50.80
76.20
0.178
0.203 0.40
9.80 0.05 (1.19) B H5-G6.
PG 2: D5
MODIFIED SEALING TAB LOCATIONS 28 JUN 2011
PG 3 T. NAVIIN
76.20 101.60 0.229 (0.94)
0.2 PG1: E8-F8, ADDED RECESS C473437
101.60 127.00 0.254
127.00 152.40 0.279 -A- C B3-B4.
PG2: G6,G7. REDUCED BATTERY LATCH RECESS DEPTH 23 AUG 2011
152.40 177.80 0.305 PG3: E8, E10. CHANGED SEALING SURFACES T. NAVIIN
177.80 203.20 0.330 PG1: C12, MODIFIED THE SNAP-IN TABS PROFILE C464348
203.20
228.60
228.60
254.00
0.356
0.381
8.91
D B5, H7 REDUCED Z-STOPPER GAP TO 0.1MM 15 DEC 2011
EXTENDED O-RING SEALING WALL T. NAVIIN
254.00 279.40 0.406
279.40 304.80 0.432 -C- PG1: D8, ADDED 0.1MM RECESS. C490497
(REF: THE TOLERANCES ON THIS TABLE ARE BASED ON E D7-D9, FLEX LOCATOR THICKNESS CHANGED. 14 FEB 2012
NORTH AMERICAN DIE CASTING ASSOCIATION C3-C4 BATTERY CATCH SLIDER MOVED TO BOTTOM. T. NAVIIN
INTERMEDIATE TOLERANCES FOR LINEAR DIMENSIONS.
ADD THE FOLLOWING TOLERANCES ("PLUS" SIDE ONLY.) -A- 5.88

B
FOR DIMENSIONS ACROSS PARTING LINE OR MADE BY A
MOVING DIE COMPONENT (MDC))
DETAIL
1.94 0.15 2.15 0.15
PROJECTED AREA SCALE 4/1
PARTING LINE MDC 0.99 0.10
OF PART (MM^2)
44.31
UP TO 6.5e3
6.5e3 TO 1.3e4
+0.114
+0.133
+0.178
+0.292
SECTION LF-LF
1.3e4 TO 3.2e4 +0.159 +0.419
3.2e4 TO 6.5e4 +0.254 +0.533
A
B
0.2
6.5e4 TO 1.3e5 +0.381 +0.711
SEE DETAIL 3.00 (2X)
1.3e5 TO 1.9e5 +0.508 +0.889 -D-
-C-
D 5.30 (2X)
2.89 0.10 (2X)
28.00 0.15
1.64 (2X) 1.60
-A-

-A-
11.00 C 6.94 12.50
1.51 (2X)
2.88 (2X)

2.28
5.63 (2X)
3.38 (2X)
4.66 0.10 (2X)

2.60 0.10 13.66

R2.60 2.58
0.30 0.05 (2X)
15.21

30.16

2.60 0.10 7.24 (2X)

81.16 39.05 78.40

67.50 75.26
14.91
11.01 LF 74.06

64.54
20.56 50.41
8.16
121.26 46.48 127.40
2.20 (5X) 41.66
3.60 40.32
32.14 32.96 33.56 M3 X 0.5 THRU
3.86 (3X) 20.80
7.76 (2X)
1.80 0.05 (8X)
RECESSED 0.3MM
POLISHED
0.89 0.10
19.48 4.29
7.18
2.90 0.10 (8X) -B- -B- E 9.43
-B- 7.62

1.71 4.30 (2X)

10.94
B
3.28 0.54 (2X) -F- B
LF 0.87 (2X)
11.00
10.41
4.68 17.96 3.28
22.00
(2X) E 2.78

31.05 38.28 0.17

1.91 BL 14.97 BL

3.10 (2X)
SEE DETAIL A 8.10 D C 24.53 1.63 (2X) 6.20 (2X)
-D- 1.39 0.10 (2X) 30.21 0.15
3.50

SECTION D-D SECTION C-C

33.20 3.39 (2X) -D-
34.09
A SECTION A-A
-G- 1.90
0.90 (2X)
3.10 1.19 (X2)
47.91
45.68 0.10
1.97
9.01
2.54 8.50 (2X)
22.27 0.10 SECTION BL-BL
MOTOROLA PROPRIETARY INFORMATION

SECTION B-B 2011 ARIFF GDTG PENANG

-D- DETAIL A
SCALE 4/1 ARIFF
3.78 (3X)
3.40 (3X)
TEH SIAO HAU CHASSIS
27012010001 BELIZE CHASSIS RELEASED 0871
TOOLING ENGINEER
MOTOROLA P/N DESCRIPTION P/N STATUS PRODUCT ID LAWRENCE WONG

TABLE 1: MODEL INFORMATION SECTION E-E UNITS A1 N/A 27012010001 E

MM 2.000 0871 1 OF 3
format
created
by cmu
 41.95 0.10

48.18

SECTION F-F 1. DESCRIPTION AND APPLICATION: DIE CAST CHASSIS FOR USE IN PORTABLE COMMUNICATION EQUIPMENT.
-C- 2. APPLICABLE DOCUMENTS:
46.41 12012000098 SPECIFICATION FOR ELECTROLESS NICKEL COATING ON ALUMINUM METAL PARTS
5.48 12G02897W18 MOTOROLA CONTROLLED AND REPORTABLE MATERIALS
1.20 (2X)
5.10 0.10 (2X) 24.08 12G13933A97 MOTOROLA COSMETIC SPECIFICATION FOR HAND-HELD PRODUCT
12G80967A78 MOTOROLA SUPPLIER MATERIAL QUALITY CONTROL
2.05 0.10 (2X) 12M05022A27 MOTOROLA QUALIFICATION PROCEDURE
-A-
12M05053A70 PRINT REQUIREMENTS FOR PARTS INSPECTED BY CAV
-D- 16.45 12M09195A94 MOTOROLA PPAP REQUIREMENTS FOR PIECE PART AND ASSEMBLY QUALIFICATION
18.82 12S10601A PACKAGING REQUIREMENTS FOR INBOUND SHIPMENTS TO MOTOROLA
4.88
12S11055A MOTOROLA SUPPLIER QUALITY ASSURANCE
12S22968 MOTOROLA MARKING STANDARD
SECTION G-G ASME Y14.5M-1994
ASTM B117
ASME DIMENSIONING AND TOLERANCING STANDARD
STANDARD PRACTICE FOR OPERATING SALT SPRAY (FOG) APPARATUS

10.94 (2X) 3. REQUIREMENTS:

3.1. GENERAL:
DETAIL C 3.1.1. PARTS SHALL BE CLEAN AND FREE OF ALL FOREIGN MATTER.
3.1.2. DIMENSIONING AND TOLERANCING PER ASME Y14.5-1994.
SCALE 2/1 3.1.3. A "REFERENCE" DIMENSION IS USED FOR INFORMATION PURPOSES ONLY, WITH TOLERANCE
EXCLUDED, E.G. (.XXX).
3.1.4. CRITICAL CHARACTERISTICS: PER 12G80967A78.
3.1.4.1. DENOTES PROCESS CONTROL PARAMETER.
6.03
3.1.4.2. DENOTES CRITICAL PARAMETERS THAT REQUIRE FIRST ARTICLE CPK > 1.5
49.80 3.1.4.3. MOTOROLA RESERVES THE RIGHT TO ADD PROCESS CONTROL OR CRITICAL DIMENSIONS
AT ANY TIME.
3.1.5. PACKAGING FOR SHIPMENT: PER 12S10601A.
SECTION SH-SH 3.1.5.1. PARTS TO BE PACKED IN INDIVIDUAL CELLS TO PREVENT DAMAGE.
3.2. TOOLING AND MATERIALS:
-C- 3.2.1. MATERIAL: ADC12 OR EQUIVALENT.
C 3.2.2. FINISH: ELECTROLESS NICKEL 5 - 12 MICRON THICK, MID-P.
3.2.3. CAVITY SURFACE SHALL BE TEXTURED WITH MT11020.
0.15 B C 3.2.4. TOOL DESIGN, INCLUDING GATE AND EJECTOR PIN LOCATIONS, MUST BE DISCUSSED
WITH MOTOROLA TOOL ENGINEERING DEPARTMENT BEFORE TOOL DESIGN IS STARTED.
1.71
COMPLETE TOOL DRAWINGS MUST BE SUBMITTED TO MOTOROLA PURCHASING DEPARTMENT
FOR APPROVAL.
SEE DETAIL C 3.2.5. CORES AND CAVITIES MUST BE TOOL STEEL, HARDENED, GROUND AND POLISHED (UNLESS
OTHERWISE SPECIFIED).
3.2.6. NO USE OF MOLD RELEASE ALLOWED.
3.2.7. SAMPLE PARTS (FROM EACH CAVITY) SHALL BE SUBMITTED TO MOTOROLA FOR APPROVAL
BEFORE PROCEEDING WITH PRODUCTION RUN.
SH SH 0.15 B C 3.2.8. CONTROLLED AND REPORTABLE MATERIALS DISCLOSURE - PART MUST COMPLY
12G02897W18, APPENDIX C, SECTION 2 (EU / CHINA) ACCEPTANCE
WITH
CRITERIA.
3.3. MECHANICAL (UNLESS OTHERWISE SPECIFIED):
3.3.1. ALL DIMENSIONS ARE AS SHOWN, PLUS DRAFT.
3.3.2. DRAFT ANGLES SHALL BE 3 MAXIMUM.
0.15 B C 3.3.3. FILLETS AND RADII SHALL BE 0.3 MM UNLESS OTHERWISE SPECIFIED

F F 3.3.4. FLASH ALLOWANCE NOT TO EXCEED 0.05 MM.

3.3.5. PARTING LINE MISMATCH NOT TO EXCEED 0.125 MM.
3.3.6. DENOTES PARTING LINE.
3.3.7. GATES SHALL BE FLUSH TO 0.1 MM BELOW.

G G 3.3.8. MAXIMUM BURR HEIGHT: 0.125 MM. NO LOOSE BURRS PERMITTED.

3.3.9. APPEARANCE: PER 12G13933A97, SURFACE CLASS C.
3.3.10. SEALING SURFACES SHALL NOT HAVE SCRATCHES, FLASHES, SINKS, POROSITES OR PLATING
PART NUMBER
DEFECTS. NO GATING, OVERFLOWS, INSERT LINES, EJECTOR MARKS, TRIM DIE CUTS ARE
MARKING
PERMITTED IN THESE AREAS. SEE SHEET 3 ILLUSTRATING THESE CRITICAL SURFACE AREAS.
3.3.11. MARKING: PER 12S22968.
3.3.11.1. FINISHED MOTOROLA PART NUMBER AND ISSUE LETTER (AND CAVITY NUMBER IF
MULTIPLE) SHALL BE PERMANENTLY CAST IN AREA SHOWN: LAST TWO DIGITS OF
PART NUMBER AND ISSUE LETTER SHALL HAVE INTERCHANGEABLE INSERTS AND
0.15 B C SHALL BE REVISED WITH EACH NEW DRAWING ISSUE.
DATE CODE 3.3.11.2. CHARACTERS SHALL BE 3.00 MM HIGH.
3.3.11.3. DATE CODE MARKING SHALL BE 6.00MM DIAMETER INTERCHANGEABLE CORE PIN,
108.98 0.20 (2X) THE "C" OR MOTOROLA APPROVED EQUIVALENT, TO INDICATE MONTH AND YEAR
0.15 B C OF FABRICATION OF PART. MONTHS TO RUN CLOCKWISE, WITH JANUARY AT
DATUMS F & G
THRU CENTRE OF ONE O'CLOCK, AND LAST DIGIT OF YEAR TO BE IN CENTER AS SHOWN:
THIS FEATURE
EXAMPLE: JANUARY, 2010
0.15 F G
-B- -B-
4. VENDOR QUALITY ASSURANCE PROVISIONS: PER 12G80967A78, 12M05022A27, 12M05053A70 AND 12S11055A.
CAVITY NUMBER 4.1. PART QUALIFICATION - FIRST ARTICLE DATA REQUIREMENTS. VENDOR SHALL PROVIDE:
B B MARKING
-F- 4.1.1. MEASUREMENTS ON THIRTY-FIVE (35) SERIALIZED SAMPLES FROM EACH CAVITY FOR EACH
PARAMETER DENOTED AS OR AS ALONG WITH A PROCESS CAPABILITY STUDY
19.49 H H (CPK > 1.5).
4.1.2. MEASUREMENTS ON FIVE (5) SERIALIZED PARTS, FROM EACH CAVITY, FOR ALL OTHER
PARAMETERS / DIMENSIONS DENOTED ON THE PRINT.
4.1.3. DOCUMENTATION OF CONFORMANCE TO ALL NOTES IN THIS SPECIFICATION AS WELL AS ANY
TESTS SPECIFIED IN THE SUPPORTING DOCUMENTS.
4.2. ON-GOING PRODUCTION LOTS - FOR EACH PARAMETER DENOTED AS PROCESS CONTROL .
0.15 F G 0.15 F G VENDOR SHALL:
4.2.1. TAKE MEASUREMENTS ON THIRTY-FIVE (35) SERIALIZED SAMPLES RANDOMLY SPACED THRU-OUT
RUN, FROM EACH CAVITY.
REVISION MARKING 4.2.2. PERFORM CAPABILITY STUDY (SHOWING CONFORMANCE TO CPK > 1.5).
4.2.3. DATA MUST KEPT ON FILE AT THE VENDOR AND AVAILABLE TO MOTOROLA UPON REQUEST.
4.3 SALT FOG TEST REQUIREMENTS (PIECE PART LEVEL): PER ASTM B117.
4.3.1. PART SHALL MEET 8 HOURS SALT FOG TEST. PER 12012000098.
4.3.2. PASS / FAIL CRITERION: PER (TBD SPEC)

C -G-
5. EXCEPTIONS:
5.1. NO CHANGE SHALL BE ALLOWED ON PRODUCTION MATERIAL, REGARDLESS OF WHETHER SUCH
SECTION C-C 46.99
CHANGE AFFECTS REQUIREMENTS SPECIFIED, WITHOUT PRIOR EXPLICIT WRITTEN
MOTOROLA DEVELOPMENT ENGINEERING AND PURCHASING DEPARTMENTS.
APPROVAL BY

5.2. THE PART DEPICTED ON THIS DRAWING IS REPRESENTED IN GRAPHIC DETAIL TO SHOW ALL OF
41.95 0.10
ITS FEATURES FOR THE PURPOSE OF ENGINEERING DOCUMENTATION. ONLY THOSE DIMENSIONS
WHICH AFFECT THE FIT AND FUNCTION OF THE OVERALL PRODUCT ASSEMBLY HAVE BEEN
INCLUDED FOR THE PURPOSE OF INSPECTION. ALL REMAINING FEATURES NOT SPECIFICALLY
DIMENSIONED MUST STILL BE APPROVED BY MOTOROLA MECHANICAL ENGINEERING PRIOR TO
QUALICATION OF THE TOOL. MOTOROLA RESERVES THE RIGHT TO REJECT QUALIFICATION FOR
PARTS WITH MISSING OR INCOMPLETE FEATURES.
SECTION B-B
5.10 1.00 (2X)
2.05 0.10 (2X)

-D-

MOTOROLA CONFIDENTIAL PROPRIETARY

2.10 0.08
A1 N/A 27012010001 E
SECTION H-H 2.000 0871 2 OF 3
 GATE ON THIS SIDE
ALONG THE SURFACE

PARTING LINE AWAY FROM

O-RING SEATING SURFACE

SURFACE TEXTURE
SEE NOTE 3.2.3.

TOOL NEED POLISHING ON SEALING SURFACES AS INDICATED.

MOTOROLA CONFIDENTIAL PROPRIETARY

A1 N/A 27012010001 E
2.000 0871 3 OF 3