“Bonfiglioli Technosystem is a qualified

manufacturer of machineries for metal

packaging in the World”

1
© 2017 by - btsmetal.com - All rights reserved
 BTS: THE QUALITY SOLUTION

• BTS is a supplier of machineries for metal packaging with technologies

that respond the World market demands, and offers a large type of
products in metal packaging especially for 2 pieces cans, aerosol
components, can tops & ends, caps, crowns & rings, peel offs, lids &
bottoms for General Line, twist offs and all types of ends needed either
for round and not round products.

• BTS remains focused on the flexible sheet feed presses, and our goal is to
meet the individual requirements of any customer. Our manufacturing
development consists of sheet feed presses, disks feeders, strips feeders,
curlers, liners, wrappers and other complementary machines.

• BTS has defined new standards in the technology equipment for metal
packaging in order to give customers the best flexible and quality solution.

2
© 2017 by - btsmetal.com - All rights reserved
 COMPANY PROFILE

• Who is BTS? Our company was born by the union of two parts: the 20 years experience of Tecnosystem
joined the quality of Mr. Giuseppe Bonfiglioli who knows very well the metal World market. Combining
these two elements, the brand Bonfiglioli Techosystem was born.

• What are we doing? We are manufacturers of automatic machines in the field of metal packaging. We
are specialized in the sheet feed presses systems, but we can also provide many other types of
machines.

• Where are we going? We want to consolidate our position in the global metal packaging market and we
provide the best quality machines.

• Why have we chosen to develop this type of sheet feed system? Because it is the most efficient system
with more benefits and material savings.

© 2017 by - btsmetal.com - All rights reserved

 BTS FACTORY
BTS company is located 40 km away from Bologna, an
area with a long industrial tradition in canning. The
closest airports to this area are: Bologna, Venice, Verona
and Milan.

Outside view of the factory

View of the assembly dept.

© 2017 by - btsmetal.com - All rights reserved 4
 REFERENCIAS REFERENCES

It is possible we can bring you to visit our customers that are already using BTS

equipment, so you can see it in working conditions. Of course, you are also invited to

our factory (located in Ferrara - Italy) at any time, as we always have different

production lines under construction which may possibly find your interest.

5
© 2017 by - btsmetal.com - All rights reserved
 SERVICES
“As a customer of BTS you have shown confidence in the high quality and performance of our equipment, as well as in
the expertise and reliable support of our Team. As an owner-managed family business, we are committed to
maintaining this confidence and trust. The long-term experience in machine building and production know-how make
BTS a value partner who can safeguard your production targets. The most complete and prompt support of our
Engineers and technicians guarantees the high efficiency and performance of your BTS equipment”.

• Support while planning your production plant, line layout and installation

• Advice on raw material and lacquering specifications, suppliers and cost savings

• Installation and start-up of production by our specialists

• Training of your toolmakers and operators during the test-runs at our factory

• On-site training

• Immediate troubleshooting by phone

• Fast spare parts availability

• Regular preventive maintenance inspection / preventive maintenance program

6
© 2017 by - btsmetal.com - All rights reserved
 PRODUCTOS
BTS is one of the World leaders in the construction of machines and complete lines to produce the
following components:

© 2017 by - btsmetal.com - All rights reserved 8 7

 BTS SHEET FEED PRESSES LINES

Types of lines currently available: BTS100MD

• BTS100SD 100t Single-Die

• BTS60SD 60t Single-Die

• BTS40SD 40t Single-Die

• BTS100MD 100t Multi-Die BTS100SD

• BTS60MD 60t Multi-Die

• BTS100LL 100t link lever

“Depending on the product and strokes per minute,

we can advise the correct line for the different needs of any customer”
8

© 2017 by - btsmetal.com - All rights reserved

 BTS SHEET FEED PRESS
Our zig-zag sheet feed presses move scrolled sheets along a zig-zag trajectory, allowing to save an
important % of material comparing to the traditional strip feed presses.

These presses have the following advantages:

• They are able to work using the EXISTING dies of the customer
• They can get the dies changed very easily
• They have a REASONABLE price
• They can integrate other machines

© 2017 by - btsmetal.com - All rights reserved 9

 THE NINE ADVANTAGES OF BTS PRESSES VS
TRADITIONAL STRIP-PRESSES
1. Material saving
There is an important material saving comparing to traditional strip lines.

2. Machines elimination
Two traditional machines can be eliminated: Scroll shear (or double shear) and Strip Press.

3. Working Area creation

New working areas are created, replacing the eliminated machines.

4. Damages avoiding
Damages that come from moving sheets & strips to traditional machines are totally avoided because the material is loaded only
once directly to sheet feed press.

5. Energy saving
Energy demand is lower, but not only that (less power, less internal transports, less stock are required).

6. Time saving
No more dead times for intermediate operations on traditional machines

7. Labour saving
The sheet feed press is the head of a line and requires material loading only once

8. Service saving
Dead times for service, material and labour costs are reduced.

9. Material Lubrication saving

Oil, grease and other lubrication materials are required in a much lower volume
10

© 2017 by - btsmetal.com - All rights reserved

 Which is the percentage of material saving
vs traditional methods working from strips ?

18
the cut ɸ
16
16,5 the material saving

14,6 The % of material saving varies

14
from for ɸ = 70 mm
11,8 to for ɸ = 645 mm
12
11,25
% of material saving

10
9,1

8,24 8 7,81
8

5,62 5,5
6

0
70 109 170 200 270 312 356 422 564 645
Cut Φ (mm)

© 2017 by - btsmetal.com - All rights reserved 11

© 2017 by - btsmetal.com - All rights reserved 12
 200
Material saving in tons/10,000,000 lids

180

160

140

120

100

80

60

40

20

0
70 109 170 200 270

Cut Φ (mm)
© 2017 by - btsmetal.com - All rights reserved 13
© 2017 by - btsmetal.com - All rights reserved 14
 1400
Material saving in tons/10,000,000 lids

1200

1000

800

600

400

200

0
312 356 422 564 645

Cut Φ (mm)

© 2017 by - btsmetal.com - All rights reserved 15

 Amortization time of the sheet feed
press based ONLY on material saving
Case A - GENERAL LINE – Bottom ends for pails Φ 356 mm. Working at a speed of 80 pcs/min, in 1 year of 250 work days in
1 shift/day at 80% efficiency, 7,680,000 pcs are produced. In this case the saving on material is 220 Tons.

Case B - 200 lts DRUMS Φ 645 mm. Producing 20 pcs/min, in 1 year of 250 work days in 1 shift at 80% efficiency,1,920,000
pcs are produced. In this case the saving on material is 248 Tons.
Working 8 hrs/day at 80% efficiency (using scrolled sheets) our press is amortized in 16 months on a cut Φ of 356 mm
and in 14 months on a cut Φ of 645 mm

This table showsmaterial saving in tons for 10,000,000 ends between scrolled and unscrolled sheets.
Cut Ø Thick- No of ends No of sheets Material saving Weight of sheets Weight of sheets for Material saving in tons
ness in each To make between for 10,000,000 10,000,000 for 10,000,000 ends using
(mm) scrolled 10,000,000 ends scrolled and ends using ends using scrolled scrolled and unscrolled
sheet unscrolled sheets unscrolled sheets sheets sheets
Ø70 0.20 165 60,600 16.50 % 85 t 72 t 14 t

Ø109 0.24 81 123,000 14.60 % 200 t 171 t 29 t

Ø170 0.28 42 238,000 11.80 % 666 t 588 t 79 t

Ø200 0.33 24 417,000 11.25 % 1,084 t 962 t 122 t

Ø270 0.35 16 625,000 9.1 % 2,077 t 1,888 t 189 t

Ø312 0.35 8 1,250,000 8.24 % 2.777 t 2,548 t 229 t

Ø356 0.35 6 1,667,000 8% 3,590 t 3,302 t 287 t

Ø422 0.35 6 1,667,000 7.81 % 5,000 t 4,609 t 390 t

Ø564 0.70 4 2,500,000 5.52 % 17,870 t 16,883 t 986 t

Ø645 0.70 4 2,500,000 5.5 % 23,480 t 23,188 t 1291 t

© 2017 by - btsmetal.com - All rights reserved 16

 BTS PRESSES
(Multi-die or Single-die)

Multi-die presses (up to 8-outs) Single-die presses

for food, beverage and aerosol for General Line

© 2017 by - btsmetal.com - All rights reserved 17

 STANDARD LAYOUT FOR SINGLE-DIE PRESS

Standard layout for our stamping single-die line for large diameter lids

© 2017 by - btsmetal.com - All rights reserved 18

 SIDE VIEW OF OUR
STANDARD STAMPING LINE
Lateral view of the line.

Front view of the line

View of the structure of the press.

.

© 2017 by - btsmetal.com - All rights reserved 19

 FRONT AND LATERAL VIEW OF THE LINE

Rear overview of the stamping line

Front overview of the stamping line

© 2017 by - btsmetal.com - All rights reserved 20

 Sheet Feeder

Sheets are feeded by a double system:

With vacuum cups for vertical lifting of sheets and with 3-4 upper magnetic belts to move sheets
horizontally to avoid friction and damage of printed sheets

© 2017 by - btsmetal.com - All rights reserved 21

 Linear Motors

Advantages of LINEAR motors

comparing to traditional systems for motion
transmission:
1) Higher speed (up to 6 m/sec)
2) Major positioning accuracy
3) Major repeatability
4) No maintenance
5) No wear
6) Less vibrations during high acceleration movements
7) Less noise
8) Less qty of components
9) Longer life
10) Less energy consumption

© 2017 by - btsmetal.com - All rights reserved 22

 QUICK DIE CHANGE SYSTEM

23

© 2017 by - btsmetal.com - All rights reserved 24

 STAMPING AND EJECTION AREAS

Reduction conveyor system from 6 to 2 outs

6-out exit conveyor

View of the stamping area with a 6-out die

© 2017 by - btsmetal.com - All rights reserved 24
 SKELETON EJECTION AND STACKING

This standard system can be extracted from the line. Ejection rolls to eject sheet skeletons
It includes an overhead magnetic conveyor to into a container in the stacking station
transport stamped components to curling area

Sheet skeleton stacking station

© 2017 by - btsmetal.com - All rights reserved 25

 SOUNDPROOF CABINS

© 2017 by - btsmetal.com - All rights reserved 26

 “BTS THE TRADITION OF QUALITY BRAND”

Our reputation for personal commitment, quality and efficiency is reflected in the
long-standing partnership and friendly cooperation with highly respected
companies Worldwide. We are grateful for their confidence in us and we look
forward to further sharing their passion for our challenging business.

Thanks for your kind attention

© 2017 by - btsmetal.com - All rights reserved 27