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Arab J Sci Eng (2014) 39:8573–8584

DOI 10.1007/s13369-014-1476-x

RESEARCH ARTICLE - CIVIL ENGINEERING

Finite Element Modeling of RC Beams Strengthened in Flexure


Using FRP Material
Affifa Akram · Rashid Hameed ·
Zahid Ahmad Siddiqi · M. Rizwan Riaz ·
Muhammad Ilyas

Received: 15 February 2014 / Accepted: 30 October 2014 / Published online: 12 November 2014
© King Fahd University of Petroleum and Minerals 2014

Abstract Finite element modeling has been performed us-


ing finite element code CASTEM to predict the flexural re-
sponse of rectangular RC beams strengthened with externally
bonded fiber reinforced polymer (FRP) materials by various
techniques. Damage model for plain concrete, elastic per-
fectly plastic behavior for steel bars, elastic–plastic isotropic
behavior for steel–concrete interface, linear elastic behavior
for FRP materials and perfect bond for FRP-concrete inter-
face were adopted for finite element modeling. In order to
validate the finite element modeling approach, a comprehen-
sive experimental program was designed and carried out to
compare the experimental and the model results. RC beams
were strengthened using CFRP and GRFP materials with
various techniques and then tested in three point bending.
Comparison of modeling and experimental results was car-
ried out in terms of load–deflection response. The results
of numerical simulation showed close agreement with the
experimental observations. The ability of the finite element
modeling technique adopted in this study to predict damage
and cracking pattern is also highlighted in this paper.
Abbreviations
CFRP Carbon Fiber Reinforced Polymer
Keywords RC beams · Finite element modeling ·
CMOD Crack Mouth Opening Displacement
Strengthening · Flexure · FRP materials · Cracking pattern
FRP Fiber Reinforced Polymer
GFRP Glass Fiber Reinforced Polymer
LVDT Linear Variable Displacement Transducer
RC Reinforced Concrete

List of Symbols
Ai Area of interface element
As Area of steel bar
A. Akram · R. Hameed (B) · Z. A. Siddiqi · M. R. Riaz · M. Ilyas α Ratio of E of interface to E of steel
Civil Engineering Department, University of Engineering D t Tensile damage tensor
and Technology, Lahore, Pakistan
e-mail: rashidmughal@uet.edu.pk
D c Compressive damage tensor

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8574 Arab J Sci Eng (2014) 39:8573–8584

d Diameter of the steel reinforcing bars order to validate the model results by comparing with experi-
E Modulus of elasticity mental observations, a comprehensive experimental program
Gft Fracture energy in tension was designed and carried out. The detail of this experimental
Gfc Fracture energy in compression program is also included in this paper.
l Embedment length of steel bars
Rt Tensile strength of concrete
Rc Compressive strength of concrete
2 Constitutive Models of Materials
S0 Stiffness matrix of the undamaged zone
h
σ̃ Stress in the undamaged part of the material The RC strengthened beam is considered as five-phase com-
f
σ̃ Stress state in the tensile cracks posite. The phases are plain concrete, steel reinforcing bars,
c
σ̃ Compressive part of the stress tensor steel–concrete interface, FRP material and FRP-concrete in-
σ Apparent stress terface. Damage model for plain concrete, elastic perfectly
εf In-elastic strain plastic behavior for steel bars, elastic–plastic isotropic be-
ε Total strain havior for steel–concrete interface, linear elastic behavior
εpeak
t Peak strain in tension for FRP materials and perfect bond for FRP-concrete in-
εpeak
c Peak strain in compression terface were adopted for finite element modeling. All the
τ Bond stress adopted constitutive models are available in the material li-
brary of finite element code CASTEM. The values of most of
the model parameters were determined through experimen-
tation. The experimental campaign designed and carried out
1 Introduction for this purpose is also part of this paper.

In the past, steel has been used to strengthen the deficient


2.1 Plain concrete
reinforced concrete structural elements. However, handling
problems due to excessive weight and corrosion problem of
An isotropic damage model proposed by Sellier et al. [17,18]
steel material have led the engineers to use other types of
has been used to model the behavior of plain concrete. This
materials. Currently, Fiber Reinforced Polymer (FRP) com-
damage model uses measurable parameters as input such as
posites are considered to be the best materials for efficient,
modulus of elasticity, tensile and compressive strengths, frac-
reliable and cost effective repair and strengthening of RC
ture energies in compression and tension and strain at peak
structural elements. Research studies in the recent past have
of the uniaxial stress– strain curves in tension and compres-
proved that the use of externally bonded FRP materials sig-
sion. In the constitutive equations of the model, damage is
nificantly improves the flexural and shear strength of the RC
represented by two independent variables D t and D c . D t is
structural members [1–7].
tensile damage tensor, and it represents the effect of tensile
After successful experimental investigations on the ap-
cracking on the behavior law. The undamaged zone in tension
plication of FRP materials in strengthening of RC member
is represented by tensor (1 − D t ). The effect of loading on
under different types of loading, analytical and finite element h
modeling of mechanical behavior of strengthened/retrofitted the stress state of undamaged zone is presented by σ̃ which
RC structural members has been carried out by many re- is computed using Eq. 1.
searchers [8–15]. Majority of the existing approaches to
h
model the mechanical behavior of RC beam strengthened σ̃ = S 0 × ε (1)
by externally bonded FRP materials use nonlinear elastic-
ity or plasticity models for concrete. In this study, a damage f
model is used to simulate the nonlinear behavior of plain The stress state in tensile crack is represented by σ̃ which is
concrete. Steel–concrete interface is modeled by introduc- computed by using stiffness matrix of undamaged zone S 0 ,
ing elastic–plastic isotropic material. Linear elastic behav- inelastic strain εf and total strain ε.
ior law is adopted to model the FRP behavior while elastic
f
perfectly plastic behavior is used for steel reinforcing bars. σ̃ = S 0 × (ε − εf ) (2)
Perfect bond is assumed between concrete and FRP mate-
rials. The finite element program CASTEM [16] is used to h f
After combining the stresses σ̃ and σ̃ , the resulting stress
perform finite element analysis. The aim of this research was c
σ̃ is given by the Eq. 3:
to numerically study the flexural response of rectangular RC
beams strengthened by different techniques using GFRP and
c h f
CFRP materials and subjected to concentric point load. In σ̃ = ((1 − D t ) × σ̃ ) + (D t × σ̃ ) (3)

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Arab J Sci Eng (2014) 39:8573–8584 8575

Table 1 Damage model parameters


Model parameter Notation Value Unit

Young modulus E 20 GPa Yielding


Poisson ratio υ 0.2 – σy
Tensile strength Rt 1 MPa

Stress, σ
Compressive strength Rc 20 MPa
Fracture energy in tension Gft 105 Nm/m2
Fracture energy in compression, Gfc 6,176 Nm/m2
Rt
Peak strain in tension εpeak
t 1× E —
Peak stain in compression εpeak
c 0.0021 —

Elastic Plastic
c
The stress σ̃ can reach high compression values causing Strain, Є
compressive damage which is represented by D c (compressive
damage tensor). This type of damage physically represents Fig. 1 Elastic perfectly plastic model for steel bar
crushing of material. Due to this crushing, both zones (i.e.,
undamaged and damaged zones in tension) are affected. The Table 2 Elastic perfectly plastic model parameters
resulting stress after this damage is given by the Eq. 4. Model parameter Notation Unit Value

h f Young modulus E GPa 198


σ = (1 − D c ).((1 − D t ).σ̃ + D t σ̃ ) (4)
Poisson ratio υ – 0.2
h f Density of steel ρ kg/m3 7,890
After replacing σ̃ and σ̃ by their expression, Eq. 5 is Area of steel As m2 0.0000785
obtained as under: Yield stress σy MPa 278

σ = (1 − D c )(1 − D t )S 0 ε + (1 − D c )(D t )S 0 (ε − εf ) (5)


σy = 278 MPa
The internal variables of the model are D t , D c and εf , and
σu = 412 MPa
the evolution law of these variables are chosen according to
thermodynamics principles. For the detail of thermodynamic E = 198 GPa
framework, the readers are referred to Sellier et al. [17,18].
The stress–strain curve of the reinforcing bar is assumed
to be elastic perfectly plastic as shown in Fig. 1. In present
2.1.1 Model Parameters and Their Values modeling approach, the steel reinforcing bar is modeled as
bar element with elastic perfectly plastic response. The values
The values of different parameters of the damage model of of different model parameters are given in Table 2.
plain concrete were experimentally determined by perform-
ing tests on cylindrical and prismatic specimens. Concrete 2.3 Steel–Concrete Interface
cylinders of 150 mm diameter and 300 mm height were tested
in compression to obtain compressive strength, static mod- The steel–concrete interface is modeled in this study as pro-
ulus of elasticity, peak strain and fracture energy in com- posed by Hameed [20]. In this approach, each reinforcing
pression. Notched prismatic specimens of size 100 × 100 × steel bar is replaced with an equivalent system of interface
500 mm were tested in three-point bending as per Japanese bond element and a bar element located at the center of the
standard [19] to obtain fracture energy in tension. The dam- interface element as shown in Fig. 2. The dimensions of the
age model parameters along with their values are given in square interface bond element are deduced from the diam-
Table 1. eter of the steel bar to maintain the global stiffness of the
reinforced concrete element (Refer to Fig. 3) using Eq. 6.
2.2 Steel Reinforcing Bars
As
The steel reinforcing bars used in the beam were tested ex- Ai = (6)
1−α
perimentally in tension, and following mechanical properties
were obtained: Where

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8576 Arab J Sci Eng (2014) 39:8573–8584

Fig. 2 Method adopted to


model interface between steel
bar and concrete Steel bar model as
Concrete
uniaxial bar element
db
i

Steel Interface Element between steel and


concrete

Fig. 3 Global stiffness of two


equivalent systems

30
Table 3 Elastic–plastic isotropic model parameters
Model parameter Notation Unit Value 25

Young modulus E MPa 8,335 20


Stress, MPa

Poisson ratio υ – 0.2


15
Density of concrete ρc kg/m3 2,400
Stress–strain curve From pull out test [20] 10

0
Ai = Area of interface 0 0.1 0.2 0.3 0.4 0.5
As = Area of steel bar Strain
α = ratio of the ‘E’ of interface to the ‘E’ of steel
Fig. 4 Uniaxial multi-linear hardening curve used to model interface
bond element
Since the bond failure is a very slow process, the behavior
of interface bond element has been considered to be elastic– is used to calculate the stress using Eq. 7. The strain is cal-
plastic isotropic, and the real behavior is represented by a culated from the slip of steel bar using Eq. 8.
multi-linear hardening curve which is directly obtained from Fexp
pull out test results. In case of steel–concrete interface bond τ = (7)
4 × πd × l
modeling, the plastic behavior allows large slip to be consid-
Sli p
ered without any problem related to numerical simulation. γ = (8)
e
The values of different parameters of elastic–plastic isotropic √
Ai
behavior model are given in Table 3. Multi-linear hardening e= (9)
response curve required to be given as input in the finite ele- 2
ment code CATSEM for elastic–plastic isotropic constitutive
behavior law was obtained from reference [20] and is shown 2.4 FRP Material
in Fig. 4. Stress strain values in this curve were calculated
using the experimental data obtained from pull out tests in The stress–strain curve of the FRP material is assumed to be
terms of slip versus load. The experimentally obtained force linearly elastic up to rupture as shown in Fig. 5. The values

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Arab J Sci Eng (2014) 39:8573–8584 8577

3 Experimental Program

A comprehensive experimental program was designed and


σu executed. Under the scope of this experimental program,
Rupture
load–displacement response in three-point bending test
E (monotonic loading) of control RC beams and RC beams
Stress, σ

strengthened by externally bonded GFRP and CFRP materi-


als was obtained. The experimental observations were then
used to validate the modeling results.

3.1 Test Specimen Details


Strain, Є
A total of ten (10) beams of size 75 × 150 × 1,350 mm were
Fig. 5 Linear elastic behavior model for FRP material cast. All beams were designed as under reinforced section
to induce flexural failure on load application without shear
Table 4 Linear elastic model parameters failure. The beams were reinforced in flexure with two steel
Model parameter CFRP GFRP bars of 10 mm diameter. To avoid shear failure of RC beams,
shear reinforcement comprising of 6 mm diameter steel stir-
Young modulus, E (MPa) 231 25 rups with center to center spacing of 75 mm were placed
Poisson ratio, υ 0.15 0.15 along the entire length of the beam. Reinforcement details of
the test specimen are shown in Fig. 6.

of parameters of linear elastic model in finite element code


3.2 FRP Material
CATSEM were obtained by performing tension tests on FRP
materials and are given in Table 4.
In this research study, two types of locally available FRP
materials were used: Carbon Reinforced Polymer (CFRP)
2.5 Interface Between FRP Material and Concrete wrap/sheet and Glass Reinforced Polymer (GFRP) strip.
Carbon Reinforced Polymer (CFRP) wrap/sheet: CFRP
The bond between concrete surface and FRP material by the wrap/sheet as shown in Fig. 7 is a unidirectional mesh of
use of epoxy adhesive is always required to be perfect up carbon fiber and is sufficiently flexible to be wrapped in U-
to failure without any slip between two materials. Hence, a shape. Properties of CFRP wrap/sheet are given in Table 5.
perfect bond has been considered between concrete and FRP Glass Fiber Reinforced Polymer (GFRP) strip: GFRP strips
in this study. as shown in Fig. 7 were provided by Fiber-Tech Glass Indus-

Fig. 6 Reinforcement detail of


test specimen

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8578 Arab J Sci Eng (2014) 39:8573–8584

CFRP Wrap/sheet GFRP Strip


Fig. 7 Fiber reinforced polymer (FRP) materials

Table 5 Properties of FRP


materials Material CFRP GFRP

Fiber type and High strength carbon fibers and High strength glass fibers
Laminate design thickness (mm) 0.12 mm 3-4 mm
Specific weight 0.022 g/cm2 1.9 g/cm2
Modulus of elasticity (fibers) 231 GPa 35 GPa
Ultimate tensile strength (fibers) 4,100 MPa 415 MPa
Elongation at break 1.70 % –

Fig. 8 Grouping of test


specimens Total Beams =Ten(10)

Group A Group B Group C


Total Beams=2 Total Beams=6 Total Beams=2

Strengthened by using GFRP


Control Specimen Strengthened by using CFRP
Method 4

Sub-group B-1 Sub-group B-2 Sub-group B-3


Method 1 (2 Beams) Method 2 (2 Beams) Method 3 (2 Beams)

tries (Pvt) Ltd, Lahore. Some important properties of GFRP material used. Group C was further subdivided into three cat-
strips are given in Table 5. egories on the basis of strengthening methodology. Grouping
To bond the CFRP wrap/sheet and GFRP strip to the beam of ten (10) beams prepared for this research work is schemat-
surface, Impregnation Epoxy Adhesive (CHEMDUR 300) ically presented in Fig. 8.
was used. Tensile strength and density of this epoxy adhesive
were 30 MPa and 1.31 kg/lit, respectively. Group A: Two beams in this group were tested up to ultimate
load carrying capacity in three point bending. These beams
3.3 Strengthening Techniques/Grouping of Beams were taken as reference beams for this study. From the test
observations, load–deflection response was obtained. More-
The beams were divided into three (3) main groups (i.e., A, over, during the testing, final failure modes of the RC beams
B and C) on the basis of strengthening technique and FRP were also observed.

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Arab J Sci Eng (2014) 39:8573–8584 8579

900mm
900 mm 50 mm
Fig. 9 Strengthening of beam using Method-1 (CFRP)
Fig. 12 Strengthening of beam using Method-4 (GFRP)

3.4 Concrete Composition


900 mm
Mix design of concrete was carried out to get the targeted
Fig. 10 Strengthening of beam using Method-2 (CFRP) concrete cylinder strength of 21 MPa. The concrete was pre-
pared using locally available sand (Lawrancepur sand as fine
aggregates with maximum particle size of 3 mm and Margalla
crush as coarse aggregate with maximum aggregate size of
13 mm). W/C ratio was kept equal to 0.55. After pouring
concrete in molds, compaction was done on vibrating table.
900 mm 50 mm Before pouring concrete, molds were sealed with the help of
silicone gel to prevent the loss of water. De-molding of spec-
Fig. 11 Strengthening of beam using Method-3 (CFRP) imens was done after 24 h of casting, and then test specimens
were placed in the curing room at relative humidity of 80 %
and room temperature of 25 ◦ C.

3.5 Experimentation and Results


Group B: Six (6) beams in this group were strengthened us-
ing CFRP wrap/sheet. The beams were further divided into
To get the load–displacement response of beams (controlled
three subgroups on the basis of strengthening methodology
and strengthened), three-point bending tests were performed.
as shown in Fig. 8. In subgroup B-1, the beams were strength-
All tests were displacement controlled at the rate of 1 mm/min.
ened by U-Shaped CFRP wrap 0.9 m in length symmetrical
Central deflection of beam was recorded with the help of
about center of beam as shown in Fig. 9. It is to be noted
LVDT. All data were recorded with the help of strain smart
that in this case CFRP sheet above neutral axis is in com-
data acquisition system. The experimental results in terms of
pression and is ineffective in carrying load, but in order to
load–displacement response (average of two test specimens)
control de-bonding of CFRP sheet from concrete surface be-
are shown in Fig. 13, where it is evident that the maximum
fore rupture, it is beneficial to provide CFRP sheet along the
full depth of beam. Moreover, this technique is also used to
retrofit already damaged RC beams in which generally cracks 50

are extended above the half depth. This method of strength-


ening with CFRP wrap/sheet was named as Method 1. In Method-4 (GFRP Strip)
40
subgroup B-2, the beams were strengthened by U-shaped Method-2 (Half CFRP Wrap)

CFRP wrap/sheet along the half depth of beam (as shown in Method-1 (Full CFRP Wrap)

Fig. 10), 0.9 m in length symmetrical about center of beam, 30


Load (kN)

Method-3 (CFRP Strip)


and this method of strengthening was named as Method 2. In
subgroup B-3, the beams were strengthened by CFRP wrap
20 Control
used as strip, 0.9m in length and 50 mm in width symmetrical
about the beams center bonded to the soffit of the beam as
shown in Fig. 11. This method of strengthening was named 10
as Method 3.
Group C: Two (2) beams in this group were strengthened
using GFRP strip. The GFRP strip was 0.9 m in length and 0
0 2 4 6 8 10 12 14 16
50mm in width bonded to the tension side of the beams as Deflection (mm)
shown Fig. 12. The method of strengthening was named as
Method 4. Fig. 13 Experimental load–deflection curves

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8580 Arab J Sci Eng (2014) 39:8573–8584

Fig. 14 Finite element mesh


and boundary condition adopted
in numerical simulation

Symmetrical Symmetrical
surfaces surfaces

CFRP CFRP

CFRP Wrap
CFRP Wrap
(Half Depth)
(Full Depth)

Symmetrical Symmetrical
surfaces surfaces

CFRP Strip GFRP Strip

Fig. 15 Finite element meshing of RC strengthened beams in CASTEM

improvement in the load carrying capacity in flexure is at- ent techniques, numerical simulation was done using finite
tained by beams strengthened by Method 4 (GFRP strip). element code CASTEM [16]. In this code, modified Newton-
Raphson solver is used. The geometry of the modeled beam
4 Numerical Simulation and its boundary conditions are shown in Fig. 14. Finite el-
ement meshing of RC strengthened beams in CASTEM is
To validate the approach to model the behavior of RC beams shown in Fig. 15. Only a quarter of the beam was analyzed
strengthened by externally bonded FRP material with differ- thanks to the double symmetry of the problem. The reinforce-

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Arab J Sci Eng (2014) 39:8573–8584 8581

Fig. 16 Reinforcement and Steel Stirrup (Diameter = 6 mm)


interface (Elastic-perfectly plastic bar element)

Interface element

Top Longitudinal Reinforcement


(Diameter = 10 mm)

Interface element
(Elastic-plastic isotropic with
Imposed Displacement
multi-linear hardening)

Bottom Longitudinal Reinforcement


(Diameter = 10 mm)
(Elastic-perfectly plastic bar element)
z
x y

Method-1 (CFRP Wrap - Full Depth) Method-2 (CFRP Wrap - Half Depth)
35 35
Model Result Model Result
30 30
Experimental Result Experimental Result
25 25
Load (kN)

Load (kN)
20 20

15 15

10 10

5 5

0 0
0 1 2 3 4 0 1 2 3 4
Deflection (mm) Deflection (mm)

Method-3 (CFRP Strip) Method-4 (GFRP Strip)


35 35
Model Result Model Result
30 30
Experimental Result Experimental Result
25 25
Load (kN)

Load (kN)

20 20

15 15

10 10

5 5

0 0
0 1 2 3 4 0 1 2 3 4
Deflection (mm) Deflection (mm)

Fig. 17 Comparison of load–deflection curve

ment and the interface element details after developing the good agreement with the experimental observations. Mod-
geometry of quarter of beam in finite element code CASTEM eling techniques adopted in this study involves such model
are shown in Fig. 16. Comparison of modeling and experi- parameters which have definite physical meanings, and their
mental results in terms of load–deflection curves is shown in values are experimentally determined by performing stan-
Fig. 17, where it is observed that model predictions are in dard tests on concrete, steel bars and FRP materials. The

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8582 Arab J Sci Eng (2014) 39:8573–8584

Fig. 18 Computed damage


pattern at 2 mm deflection

Control Beam

Method-1
(along the full depth of beam)

Method-2
(along the half depth of beam)

Method-3 (CFRP Strip)

Method-4 (GFRP Strip)

Dt =0 Dt =1

correct selection of the model parameters and approaches in Simulation results in terms of tensile damage pattern and
this is study to simulate the behavior of plain concrete, steel cracking pattern were also found in close agreement with the
bars, steel–concrete interface and FRP materials resulted in experimental observations.
good agreement between experimental results and model pre-
diction. The computed damage pattern at 2 mm deflection and
computed cracking pattern in control and strengthened beams 5 Conclusions
are presented in Figs. 18 and 19, respectively. The capabil-
ity of modeling techniques adopted in this study to compute Finite element modeling of RC beams strengthened by ex-
damage and cracking pattern is quite evident in these figures. ternally bonded FRP materials was carried out using finite

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Arab J Sci Eng (2014) 39:8573–8584 8583

Control Beam
Deflection = 2 mm
Load =13 kN
CMOD=0 CMOD=8µm

Method-1
(Full CFRP Wrap)
Deflection = 2 mm
Load =15.6 kN CMOD=0 CMOD=5µm

Method-2
(Half CFRP Wrap)
Deflection = 2 mm
Load =15 kN CMOD=0 CMOD=5µm

Method-3
(CFRP Strip)
Deflection = 2 mm
Load =13.6 kN CMOD=0 CMOD=7µm

Method-4
(GFRP Strip)
Deflection = 2 mm
Load =15 kN CMOD=0 CMOD=6.5µm

Fig. 19 Computed cracking pattern in control and strengthened beams

element code CASTEM. Constitutive behavior laws for plain • By the use of modified Newton-Raphson procedure as
concrete, steel bar, FRP materials and steel–concrete inter- solver and with sufficiently small time steps, numeri-
face adopted in the FE analysis were presented in this pa- cal simulation of flexural behavior of strengthened RC
per. The results of the numerical simulation were validated beams in finite element code CASTEM did not show any
by comparing with experimental results obtained under the convergence problem.
scope of this research program. Findings of this study made • Prediction of load–deflection response of RC strength-
it possible to draw the following conclusions: ened beam using damage model for plain concrete,

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8584 Arab J Sci Eng (2014) 39:8573–8584

elastic–plastic behavior law for steel bar, elastic–plastic 5. Michael, A. C.; Shamim, A. S.: Seismic retrofit of shear-critical re-
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