MARI PETROLEUM COMPANY LTD

TASK RISK ASSESSMENT (TRA) FORM

Facility / Location: Halini Specific Location: Halini Oil Field Orig. Issue Date: TRA # HOF-Maint-2022-011 Revision Date: 04-05-2023 Revision Date:

Description of work activities / RA Title: Welding & Repairing of Sub DB-4 on X1- Well

Participants Names: Iftikhar Ahmad Raja

(Incharge Halini), Safiullah Shaikh
Supervisor: (Name & Position) Muhammad Ahmad Zafar (Maintenance Engineer)
(Reliever I/C), Muhammad Ahmad Zafar
(Maintenance Engineer)

L = Likelihood, S = Severity, R = Risk

IS THERE A SAFER WAY TO COMPLETE THE JOB? ARE THERE ALTERNATIVES WITH LESS RISK?
Inherent Risk Inherent Risk
Rating Rating Action Due
No. Activity Hazard Consequences Control Measures / Actions Needed to Lower Risk Responsible Person Status
Date
L S R L S R
Pre Job Safety HSE Officer
Meeting (Standard 1. Effective Communication & Discussion of Procedures
1
Procedures to be
Non compliance with standard procedures Personnel Injury 2 4 M
2. Continuous Monitoring by Job Supervisor
2 2 L Maintenance Engineer
discussed) Job Performer

1. Ensure Equipment is in Good Condition

Inspection of Tools
1. Damaged/ Worn out Tools 1. Personnel Injury 2. Use Non-Sparking Tools only Maintenance Engineer
2 and Equipment to be 2 4 M 2 2 L
2. Loose Connection 2. Spark/ Fire 3. Ensure Flash back arrestor is installed if Gas Cutter is Job Performer
used
being used

Barricade the Area to

1. Movement of unauthorized personnel should be HSE Officer
restrict the
3 Impediment in Work Personnel Injury 2 4 M restricted. 2 2 L Maintenance Engineer
unauthorized
2. HSE watch to be deputed in hot work area. Job Performer
movement

1. Check LEL
2. Depressurize the vessel
3. Purge with nitrogen
Hot Surface
1. Skin Burns 4. Wear proper welder PPE's
Flying Debris Maintenance Engineer
4 Prepare for Hot Job 2. Gas Leakage 2 8 H 5. Use canopies 2 2 L
Fumes Job Performer
3. Fire 6. Avoid welding in confined spaces
Flammable mixture
7. Use Fire Blanket
8. One should not be exposed to welding fumes for more
than 8 hours per day

Sub DB-4 Will be isolated during the whole activity

Electrical Arcing
Personal Injury & Equipment Power to the Welding system will be Provided for Maintenance Engineer
5 Energy Isolation Electrocution 2 8 H 2 2 L
Damage Independent Sub DB-3 Job Performer
Fault & Tripping

1. Competent grinder man.

2. Safe use of grinder.
3. Proper handling.
4. Use Proper PPE's
1. Unsafe handling of drill 1. Bit break off.
2. Drill without guard 2. Personnel Injury. HSE Officer
5. Use inspected grinder
6 Use of Drill Machine 3. Sparking Drill particles. 3. Cut due to slip from hands. 2 8 H 2 2 L Maintenance Engineer
6. Check validity of cutting & grinding disc.
4. High noise 4. Fire. Job Performer
7. Ensure availability of Fire Fighting Equipment
5. Unauthorized Personnel entry 5. Hearing loss
(Extinguishers, Blankets, etc.)
8. Barricade the area to restrict unauthorized movement.

9. Depute a fire watch with fire extinguisher.

1. Use Proper PPE's (Welding Suit, Shoes, Gloves, etc.)

1. Hot Surface
2. Flying Debris
3. Welding Light / Radiations / Fumes
4. Electric shock.
7 Welding
5. Flammable mixture
6. Unsafe spread of cable
7. Welding Plant Improper
8. Unauthorized Personnel entry
2. Do not look directly toward welding arc. Use welding
shield
3. Use UV protected goggles by all persons present in
1. Eye irritation welding hood at the time of welding.
2. Personnel Injury 4. Ensure that eye wash station is available nearby.
3. Route obstruction 5. Cover work area with hood when working in plant. Maintenance Engineer
2 8 H 2 2 L
4. Disability/ Suffocation 6. Placement of equipment at safe distance Job Performer
Fatality
5. Fire 7. Use Inspected equipment only.
8. Barricade the Area to restrict unauthorized movement.
9. Remove any Loose/ Local Connections.
10. Connections to be made with Industrial Grade
Recepticals.

1. Secure the area and remove excess material from

House Keeping/ Area Maintenance Engineer
8 Slip/ Trip/ Fall Personnel Injury 2 2 L worksite 1 1 VL
Clearance Job Performer
2. Dispose off the waste in dedicated bins
 MPCL RISK MATRIX

Very High
12 12 24 36 48 60
(VH)

High (H) 8 8 16 24 32 40

Medium (M) 4 4 8 12 16 20

Low (L) 2 2 4 6 8 10

Very Low
1 1 2 3 4 5
(VL)

1 2 3 4 5

P.E.A.R Rare Unlikely Possible Likely Frequent

LIKELIHOOD/PROBABILITY

Risk number Risk level Risk response *

Negligible
0-1 Very Low Existing measure(s) are acceptable. Manage by routine procedures.
 HSE Conseq
(one or more consequ

Category People Assets

Consequence
description -
Consequence Consequence monetary
Severity summary
Consequence description
summary assessment
(primary assessment
aspect)

- Not affecting work

performance or causing
Slight injury or disability (including first aid
1 health effect case and medical treatment
Slight damage <10 kUSD
case)

- Affecting work performance,

i.e. need to take several days
(less than 60 calendar days)
off to fully recover (lost time
Minor injury or
2 health effect
injury cases) Minor damage 10 - <100 kUSD
- Limited health effects which
are reversible, e.g. skin
irritation, wasp sting related
anaphylactoid reaction

- Affecting work performance

in the longer term, such as a
prolonged (more than 60
calendar days) absences from
Moderate
Serious injury or work or permanent partial 100k - <500k
4 health effects disability
damage
USD
- Irreversible health damage
without loss of life, e.g. noise-
induced hearing loss, chronic
back injuries

- Single fatality through an

Single fatality or
accident or occupational
8 Permanent Total
illness
Major damage 500k - <1 MUSD
Disability
- Multiple major injuries
 - Multiple fatalities through an
Extensive
12 Multiple fatalities accident or occupational
damage
≥ 1 MUSD
illness
 HSE Consequence Rating
one or more consequences at the same time)
Reputation/Community Impact/Socia
Assets Environment

Consequence description Consequence Consequence

Consequence description
(secondary assessment aspect) summary summary

- Slight asset damage/loss

- Unit is running without deviation
from plan in product quality and/or - Local environmental
Slight
quantity. damage within MPCL facility Slight impact
effect
- No impact on other unit premises.
operation.
- No effect on market supply

- Minor asset damage/loss

- Contamination; damage
- Unit is running without or with
sufficiently large to attack the
slight deviation from plan in
environment
product quality and/or quantity. Minor Limited
- Single breach of statutory
- May have an impact on other effect impact
or prescribed criteria
unit operation, no impact on other
- No permanent effect on the
production site.
environment
- No effect on market supply

- Serious asset damage/loss

- Unit is out of operation or in
- Limited discharges;
permanent slow down mode.
affecting neighborhood
- Impact on other unit operation,
beyond facility boundary
may have impact on operation of Local Considerabl
- Repeated breaches of
several units and/or other effect e impact
statutory or prescribed limits
production site
- Depending on actual season it
could have effect on the market
supply.

- Major asset damage/loss
- Unit is out of operation
- Major impact on other unit
operation, or has impact on
operation of several units and/or
other production site
- Temporary effect on market
supply.
- Severe environmental
damage
- The company is required to
take extensive measures to
restore the contaminated
Major environment to its original National
effect state impact
- Extended breaches of
statutory or prescribed limits
- Major actions for
remediation/ restoration are
required
 - Persistent severe
environmental damage
- Severe disruption extending
- Extensive asset damage/loss
over a large area
- Unit is out of operation
- Severe effect on areas of
- Extensive impact on operation of
Massive recreational use or nature International
more units and/or other
effect conservancy impact
production site
- Constant breaching of
- Permanent/medium term effect
statutory or prescribed limits
on market supply.
- Extensive actions for
remediation/ restoration are
required
Reputation/Community Impact/Social-
Cultural Heritage

Consequence description

- Local Awareness
- there is no concern among the local
community
-No reportable legal case
-No media coverage

Local concern limited impact and/or

single complaints
-Local media coverage
-Legal concern with no penalty

- Regional concern and/ or many

complaints
- Enforcement actions by regulator
- Potential litigation
-Regional media coverage

- National concern
- Restricted license to operate
- Substantial fines (compare with
financial loss)
-National media coverage
- International public attention.
- Adverse international media
coverage
- Restricted license to operate
- Substantial fines (compare with
financial loss)
 Probability Rating

Rare (1) Unlikely (2) Possible (3)

Very Low Low Moderate
General probability probability probability
qualitative:
Never heard of in Has occurred in Oil & Gas Has occurred
Oil & Gas Industry Industry but not in MPCL in MPCL

Quantitative:
Frequency (Time Less than 1*10-7 per year 1*10-5 to 1*10-7 1*10-4 to 1*10-5
related)

Operations Functional Failure Functional Failure

Criteria for Asset Functional Failure expected to expected to occur expected to occur
Integrity occur ≥ 25 yrs
between 15 - < 25 yrs between 5 - < 15 yrs
g

Likely (4) Frequent (5)

High Very High
probability probability

Happens several times per Happens several times a year in

year in MPCL same location / operating unit 

1*10-2 to 1*10-4 >1*10-2

Functional Failure expected Functional Failure expected to

to occur between 1 - < 5 yrs occur between 0 - < 1 yrs
 Field / Location
Department
Specific Location
Activities Description / RA Title
Risk Assessment Date :
Participants / Attendees
Sr. Name Position Signature
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Approved by:

_______________________
Site Incharge
Name & Signature
Note / Comments (if any):____________________________________________________________