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Mineral Processing: Crusher and Crushing

Presentation · November 2020

DOI: 10.13140/RG.2.2.13982.36167

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Hassan Z. Harraz
Tanta University
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 Mineral Processing:
Crusher and Crushing
by
Hassan Z. Harraz
hharraz2006@yahoo.com

Ancient and Modern

Local Quality and High quality
Intranational and Country/Hand made
 Mineral Processing
For
Metallic Minerals (Ore)
❖ Mineral processing combines a series of distinct unit operations.
❖ The flowsheet shows diagrammatically the sequence of unit operations in the
plant.
1) COMMINUTION /LIBERATION:
Crushing Ore and Minerals

5
6
1) Comminution/ Liberation :
1) Comminution /Liberation:

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1) Comminution/ Liberation :
10
11
Secondary and Tertiary Crushing Circuits

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1) Comminution/ Liberation :
Crushing
Primary Crusher

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Primary Crusher

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Crusher Selection Guide

Example Crusher Selection Table by http://construction.sandvik.com/

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How to make your crushers efficiency

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Stone Crushers

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i) Jaw Crusher

Jaw crusher working

principles

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i) Jaw Crusher

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i) Jaw Crusher

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Types of Jaw Crushers

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i) Jaw Crusher

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Jaw Crusher, Hydra-Jaw-700x475

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Jaw Crusher Working Principle

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Single Toggle Jaw Crusher Diagram

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Jaw Crusher Diagram and Spare Parts

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C6x Series Jaw Crusher

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Jaw Crushers

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 Jaw Mobile Crushing Station

Application: Sand quarry, mining, coal mining, concrete mixing station, dry mortar,
power plant desulfurization, quartz sand, etc
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Primary Jaw Plants/ Jaw Mobile Crushing Station

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 Mobile Jaw Crusher

qj241-mobile-jaw-crusher-555px-1503083308-rszww880mh250-90
‫‪Mobile Jaw Crusher‬‬
‫‪with Belt Conveyors‬‬

‫إستخدام الكسارات المتحركة علي كاتينة اكثر مرونة و يقلل التكاليف‬

‫علي المدي البعيد‬
Primary Jaw Crusher Plants/ Mobile Jaw Crusher
The Basic Difference Between a
Gyratory and Jaw Crushers are:

36
ii) Cone Crusher

Cone crusher

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ii) Cone Crusher

Mantle (movable cone) and

concave (fixed cone)

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ii) Cone Crusher

Surface moisture of material

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Types of Cone Crushers

Simmons Cone Crusher

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41
Gyratory Cone Crusher

Gyratory Cone Crusher

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Single-cylinder VS Multi-cylinder
Hydraulic Cone Crusher

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Single-cylinder VS Multi-cylinder Hydraulic Cone Crusher

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Gyratory Crusher Cone Crusher

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Cone and Impact Crushers

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Mobile Cone Crusher / Cone Crushing Plants

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iii) Impact Crusher

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Impact Crushers

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Mobile Impact Crusher / Impact Crushing Plants
 Mobile Impact Crusher

Horizontal Shaft Impactors

The Prisec™ crusher range can be configured to operate in application areas
such as quarrying and recycling, in either primary or secondary crushing mode.
Sandvik’s patented design gives you amazing adaptability, ensuring you keep
pace with ever-changing production requirements.
 Mobile Impact Crusher

Vertical Shaft Impactors

Sandvik is a well established market leader in autogenous VSI crushing. The
CV200 series offers producers economical and reliable crushing solutions that
will result in significant reductions in maintenance with improved health &
safety considerations.
Hammer Mill

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Hammer Crushers

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Hammer Mill

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Sandvik CM420 Hammer Mills

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 European Hammer Mill

• Application: Calcium carbonate grinding processing, gypsum powder processing,

power plant desulfurization, non-metallic ore milling, coal powder preparation, etc

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 Mill Complex
Bingham Canyon Mill

Mill Control Room

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Ball Mill
Ball Mill
Ball Mill

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Ball Mill

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Mobile Crusher Plant

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 VPE-mobile-jaw-crusher-plant-700x394
Jaw Mobile Crushing Station

• Application: Sand quarry, mining, coal mining, concrete

mixing station, dry mortar, power plant desulfurization, quartz
sand, etc
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 Raymond Mill

• Application: Calcium carbonate grinding processing, gypsum powder processing,

power plant desulfurization, non-metallic ore milling, coal powder preparation, etc
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Pebble Crusher

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 Local/Hand Made Crushers

Old Jaw Crusher, El Sid Gold Mine-Egypt

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Sir Bakis Milling, El Gidami Gold Mine-Egypt

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 Stone mill

https://www.facebook.com/mohamedimam.imam

69
 Pandol mill

https://www.facebook.com/mohamedimam.imam

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 Baramil mill
Country or Hand made

https://www.facebook.com/mohamedimam.imam
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Stamp Mill
Um Garaiyat
Gold Mine,
Egypt

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Crusher in an Egyptian Phosphate Mine
‫كسارة فى احد مناجم الفوسفات فى مصر‬

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Ancient Egyptian Crusher

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Arab times gold mill
76
77
78
iv) Sanding Making Machine

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Stone Crushers

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BEST STONE MANUFACTURERS

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Stone Crushers

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Stone Crushers

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Mobile Impact Crusher

qi442-mobile-impact-crusher-003-555px-242509706-rszw-90
Mobile Impact Crusher
2) SIZING
87
 Classification Equipment

Bar Screen
Grizzly Screen

Multi-deck Screen Banna Screen

 F5x Series Vibrating Feeder

• Application: Sand and stone aggregate, metal mine, metallurgy, coal mine,
mineral processing, building materials, chemical industry, abrasive, renewable
resource utilization and other industries
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