See UY SAU nA fel Providing Preventive and Predictive Maintenance Diagnostics See Ree) \-1e- Lalo} Aluminum Rod SystemsRD a eecraasy . AF e SCHEDULED MAINTENANCE | ESR Bae alcSCR SMART SERVICE P Bre Gece uel se eae Tse maintenance diagnostics for SCR copper and aluminum rod De cme uno need et cael ea ey nae BR eer ae oe enrs re SGU adore cu Ree cee See ee nek gC Re agen aR es Greater Equipment Reliability by Increasing Plant Readiness “ UD eR os ee eee eRe y Sea a tek Oa Run ned Leda nag od Tn re MaKe ence Tee ed Ree aoe ue onan one SCR during a visit to the site. The initially recorded information is used to determine existing deficiencies and as a baseline for operational Cane SACO ect tras cc to the baseline information to determine changes over time a Uae cn rantRy WI Tek ie\:to) aol ale END) tas) Pema RUS REDUCED SCRAP 5. lV te See CIExample: Temperature data was collected con the furnace blower motor. Purpose: The temperatures of all motor bearings and couplings were collected to establish a baseline. The baseline data was documented so it can be compared to data collected inthe future. Problems that develop over time are nated ina report for identification prior to component failure. Example: During on-site observations, moderate and extreme bearing wear as, well as moderately loose housings were identified. Recommendation: Disconnect the motor and output couplings, and verify that radial and axial movernentis within the required 0.1 mm tolerance. Follow periodic maintenance practices to check the couplings for signs of gear wear. Example: Several test results exceeded the acceptable contamination limits. The questionable locations were resampled, The test results were confiemed and excessive amounts of water were identi= fied, Possible sources of water intrusion include leaking seals, condensation due to low operating temperature or prolonged shut-down, outside contamination, of integrity of the ol cooler. Recommendation: Correction ofthe water contamination source is recommended along with removal of the water or replacement of the oil Diagnosis eg Wear MELTER BLOWER Mates Blower Motor Dre End Bearing Loosaness Recommendations Contact Vibration Spit Replace Cua And gn Unit Lubricant Inprtant [Wear Elements ppm (maka) aaa 7 Seana Wie colo) Nostted SS [Contaminant Elements - ppm (maa) Beer(One Southwvice Drive Carraliton, GA 30119 USA. SPfeduled Maintenance And Reletilty Test SERVICE @Southwire Freeney CO Ua Cee eed