Pulse Valve User Manual

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PULSE VALVE

USER’S MANUAL
1. Product Overview

a. Intended Use of the Product PULSE VALVE


PL
Pulse valves are designed for using on dust collecting or and the like systems. It’s used mostly for cleaning and preventing from
USER’S MANUAL SERIES
being hardened the gathered dust on jet filters at such industries like thermal power plants, detergent, glass; feed, cement, iron
and steel.
1. PRODUCT OVERVIEW
Figure 1: Pulse Valve Product Group
a. Intended Use of the Product
Pulse valves have a compact design, high reliability, fast flow rate, high quality and performance. These valves have a long life
asPulse valves
well. In areapplications,
system designed for using
pulse onhave
valves dustefficient
collecting or and
solutions bythe like
their systems.
ultra It’s used
fast switching mostly for cleaning
performances. Their high
and preventing from being hardened the gathered dust on jet filters at such industries like thermal power
qualified diaphragms are high resistive to erosion. They can work under heavy conditions and they are guaranteed on these
plants, detergent, glass; feed, cement, iron and steel.
heavy conditions.

2
Figure 1: Pulse Valve Product Group
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
Pulse valves have a compact design, high reliability, fast flow rate, high quality and performance. These
SE VALVES CODING SYSTEM
b. Product Coding System

10 Standard Coil Pulse Valve SIZE


20 Remote Control (Without Coil) Pulse Valve 00 1/8"
Coupling Connection Standard Coil Pulse 01 1/4"
30
Valve
02 3/8"
Coupling Remote Control (Without Coil)
50 03 1/2"
Pulse Valve
04 3/4"
Flanged and Coupling Connection Standard
70 05 1"
Coil Pulse Valve
Flanged and Coupling Connection Remote 06 11/4"
90
Control (Without Coil) Pulse Valve 07 11/2"
08 2"
09 21/2"
10 3"

Note: Diaphragm material can be selected as thermoplastic,


NBR and Viton according to customer demand.

3
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
02 1"
03 11/2"

PULSE VALVE PL
ulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC.
USER’S MANUAL
d pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request.
PULSE VALVE
((NPT) SERIES
ANSI PL
1, 20, 31)
c. List of Exploded Pictures and Parts
USER’S MANUAL SERIES
Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
c. List of Exploded Pictures and Parts 8

c. List of Exploded Pictures and Parts


9 1

9
98
10 9 Bolt KNURLED NUT
9 Washer
8 9 COİL KNURLED NUT
8 8 Coil
7 Nut
7
2

8 TUBE COİL
7 6Core7 CORETUBE
67 6

6 Core
5 Tube
6 BOLT CORE
6 5 4Cover COVER
5 BOLT
5
10

4 3
Diaphragm SPRING
4 COVER
5 3
2Body DIAPHRAGM
4
7

3 SPRING
1 BODY
2 Coil2 DIAPHRAGM
3 4
5

No Part Name
1 Socket
1 BODY
2
4

Part Name
3 No No Part Name

12
3

1Figure 2: Standard Pulse Valve With Coil G3/4’’, G1’’


Figure 2: Standard Pulse Valve With Coil G3/4’’, G1’’
13
Figure 2: Standard Pulse Valve With Coil G3/4’’, G1’’
9

12
1113 12
13 KNURLED NUT
10 12 1
12 COIL
13 11
DiaphragmTUBE
119 13 KNURLED NUT
2
12 WasherCORE
10
12 COIL
10
8 11 9
Spring BOLT
8 11 COVER TUBE
7

7 9 10 Bolt
6 7 10 SPRING CORE
Nut9
8

8 9 BOLT
6 DIAPHRAGM
8 Core8 BOLT COVER
75 5
10

6 7 Core
4 Tube
7 COVERSPRING
6

4 6 3Cover
6 SPRING
DIAPHRAGM
5 13 5 2Cover
5 DIAPHRAGM
BOLT
3 4 Diaphragm
1 4 BODY COVER
5
2 3 NoBody Part Name
4 3 SPRING
11
2 DIAPHRAGM Socket
2
3 1 1 Coil1
4
BODY
2Figure3: Standard Pulse Valve
NoWith Coil G1Part Name
No
, G2 ½’’, G3’’ Part Name
½’’, G2’’
3

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.


6
1
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr
Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

Figure3: Standard Pulse Valve With Coil G1 ½’’, G2’’, G2 ½’’, G3’’
Figure3: Standard Pulse Valve With Coil G1 ½’’, G2’’, G2 ½’’, G3’’
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
6
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.
4
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
PULSE VALVE PL
USER’S MANUAL SERIES

PULSE VALVE PL
5 USER’S MANUAL SERIES
2

4 3
4 Bolt
5
3 Diaphragm
5 BOLT
3 2 Cover
4 COVER
1

4 1 Body
2 No Part Name
3 SPRING
3
5 2
BOLT DIAPHRAGM
4 COVER
1 BODY
21 3 SPRING
No Part Name
2 DIAPHRAGM
1 BODY
1 No Part Name
Figure 4: Remote Controlled Pulse Valve Without Coil G3/4’’, G1’’
Figure 4: Remote Controlled Pulse Valve Without Coil G3/4’’, G1’’
Figure 4: Remote Controlled Pulse Valve Without Coil G3/4’’, G1’’
9
7

9
86

7 8
7 9 BOLT
65 9 BOLT
8 COVER
6 8 COVER
7 Bolt 7 SPRING
7 SPRING
5 6 Cover 6 DIAPHRAGM
5 6 DIAPHRAGM
4
5 Spring 5 BOLT
5 BOLT
4 Diaphragm
4 4
COVER COVER
3 Diaphragm
44 3
Cover 3
SPRING SPRING
2 2
2
Body
DIAPHRAGM
2 DIAPHRAGM
1
1 BODY
3
3 No Part Name 1 BODY
No Part Name
3
2 No Part Name
2

1 1
1

Figure 5: Remote Controlled


Figure 5: Remote Pulse Pulse
Controlled ValveValve
Without Coil
Without G1G1
Coil ½’’,½’’
G2’’,
, G2’’G2
, G2½’’, G3’’
½’’, G3’’
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
5 Figure 5: Remote Controlled Pulse Valve Without
İMES O.S.B. 5. Cad.Coil G1OSB½’’
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey
Factory: No: 6 Çerkeşli Mah., Dilovası
G2’’,- Kocaeli
G2 -½’’ , G3’’
Turkey
7
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights
SMS-TORK of publication,
Endüstriyel copy and quotation
Otomasyon Ürünleriare belongs
San. Tic.toLtd.
SMSŞti.
Sanayi Malzemeleri Üretim ve Satışı A.Ş.
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
PULSE VALVE PL
USER’S MANUAL SERIES
8 PULSE VALVE PL
2 12 USER’S MANUAL SERIES
13
1

11 Diaphragm
12 KNURLED NUT
6 12 12 Pipe Fitting Element
11 COIL
1110 11 Gasket12 KNURLED NUT
10 TUBE
10
7

10 9 11
Sheet Metal Element COIL
9 CORE
4 9 Bolt 10 TUBE
9 8 8 BOLT
9
8 Nut 9 CORE
7 COVER
8 7 7 Core 8 BOLT
5
6 SPRING
6 Core Tube 7 COVER
13 76 5 Cover 6
5 SPRING
DIAPHRAGM
12

3 6 5 4 Spring 5
4 DIAPHRAGM
BODY
3 BODYSEAL
10

5 3 Body 4
4 Socket3 2 SEAL SHEET METAL
2
11
4 1 Coil 2 1 SHEETFITTING
METAL
3 No
No Part Name 1 FITTING Part Name
3 2 No Part Name
2 1
1
Figure 6: Coupling Connection Standard Pulse Valve With Coil G3/4’’, G1’’, G1 ½’’
Figure 6: Coupling Connection
Figure 6: Coupling Standard
Connection Pulse
Standard Valve
Pulse With
Valve WithCoil
Coil G3/4”
G3/4’’, -G1’’
G3/4”,
, G1 ½’’G1” - G1”
16
16 15
10
15
14 16 KNURLED NUT
16 Sheet Metal Element
1

2
14 13 16 15 KNURLED
COILNUT
15 Pipe Fitting Element
15 14 COIL TUBE
13 12
9 8

11 14 Gasket
14 13 TUBECORE
11 11
11

13 Spring
4 10 13 12 COREBOLT
12 Bolt
7

10 12 11 BOLT COVER
9 Bolt
13

9 11
12 11 10 COVER SPRING
10 Nut
8 10 9 SPRING DIAPHRAGM
8 9 Core
6
7 9 DIAPHRAGM
Core Tube 8 BOLT
5 14 16 15

8
7 8 BOLT
6 7 Cover 7 COVER
3
6 7 COVER
5 6 Cover 6 SPRING
5 6 SPRING
5 Diaphragm 5 DIAPHRAGM
5 DIAPHRAGM
4 4 Diaphragm 4 BODY
4 4 BODY
3 Body 3 SEAL
3 SEAL
3 3 2 Coil
2
2 SHEET METAL
SHEET METAL
Socket
2 2 1 1
1 FITTING
FITTING

1 1
No Part Name No No Part Part
NameName

Figure
Figure 7: Coupling
7: Coupling Connection
Connection HighHigh Pressure
Pressure PulsePulse
ValveValve
With With Coil
Coil G1 ½’’G1 ½’’
Figure 7:MALZEMELERİ
SMS SANAYİ Coupling
SMS SANAYİ MALZEMELERİConnection
ÜRETİM
ÜRETİM Standard Pulse Valve With Coil G1 ½” - G1 ½”
VE SATIŞI A.Ş.
VE SATIŞI A.Ş. 8
HeadHead
Office:Office: Bostancı
Bostancı YoluKuru
Yolu Cad. Cad.Sok.
Kuru Sok.Y.No:16
No:16 Y. Dudullu,
Dudullu, 34776 Ümraniye
34776 Ümraniye - İstanbul
- İstanbul Factory:
- Turkey - TurkeyFactory: İMES İMES
O.S.B. O.S.B.
5. Cad. No:5.6Cad. No: OSB
Çerkeşli 6 Çerkeşli OSB Mah.
Mah. Dilovası Dilovası
- Kocaeli
8
- Kocaeli - Turkey
- Turkey
Tel:(216)
Tel: +90 +90 364
(216)34364
05 34 05 (pbx)
(pbx) Fax:
Fax: +90 +90364
(216) (216)
37 364 37 57 export@sms-tork.com
57 export@sms-tork.com www.sms-tork.com.tr
www.sms-tork.com.tr Tel: +90
Tel: +90 (262) 290(262)
20 20290Fax:20 20(262)
+90 Fax: 290
+9020
(262)
21 290 20 21

6 All rights
All rights of publication,
of publication, copyquotation
copy and and quotation are belongs
are belongs to SMSto SMS Sanayi
Sanayi Malzemeleri
Malzemeleri Üretim
Üretim ve Satışıve
A.Ş.Satışı A.Ş.

SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.


PULSE VALVE PL
2
USER’S MANUAL SERIES

PULSE VALVE
6

PL
7 8 USER’S MANUAL SERIES

5 7 8 BOLT
8 6 7 Diaphragm 7 COVER
5 6 Cover
1

7 6 SPRING
5 8
Diyafram BOLT
4
6 4 COVER5
7 Element
Sheet Metal
DIAPHRAGM
5 4 3 SPRING4
6 Element
Pipe Fitting BODY
5 3
DIAPHRAGM SEAL
3

2 Bolt
4 3 4
Gasket BODY 2 SHEET METAL
1
3 SEAL
2 No Part Name 1 FITTING
3 2 SHEET METAL
No Part Name
2 1 1 FITTING
No Part Name
1

Figure Connection
Figure 8: Coupling 8: Coupling Standard
Connection Standard
Pulse Pulse Valve
Valve Without CoilWithout
G3/4’’, G1’’,CoilG1G3/4’’
½’’ , G1’’, G1 ½’’
Figure 8: Coupling Connection Standard Pulse Valve Without Coil G3/4’’, G1’’, G1 ½’’

12 12
5

11 11
2
10
10 11 Spring
9
7
9 10 Sheet Metal Element
8 9 Pipe Fitting Element
8
4

8 12
Gasket BOLT
11 7 7 11
Bolt COVER12 BOLT
6 10
Bolt SPRING
3 6 7 11 COVER
5 Cover9 DIAPHRAGM
5 8 BOLT
10 SPRING
1
6 4 Cover
3 7
Diaphragm COVER 9 DIAPHRAGM
4 5 2 6
Diaphragm SPRING8 BOLT
1 Body5 DIAPHRAGM
7 COVER
4 BODY
4 No Part Name 6 SPRING
3 3 SEAL
2
5
SHEET METAL
DIAPHRAGM
2
FITTING4 BODY
8

1
10
1 3 No 3 Name SEAL
Part
9

2 2 SHEET METAL
Figure 9: Coupling
Figure 9: Coupling Connection Connection
HighHigh Pressure
Pressure PulseValve
Pulse Valve Without
Without G11
CoilCoil ½’’ ½’’ FITTING
G1
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
1 No Part Name
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
9
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

8
Figure 9: Coupling Connection High Pressure Pulse Valve Without Coil G1 ½’’
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
Pulse Valves - PL1010 Series (G3/4", G1")

GENERAL FEATURES
NORMALLY CLOSED
• The pulse valves are especially used for dust collector service application or
similar systems. 2/2 WAY
• Compact design, high reliability, flow rate, quality and performance; long life.
PILOT OPERATED
• Extremely fast opening and closing
d. Technical Specification
• Working Temperature: -20°C ... 80°C
• On request; with electronic timer
Typeapplication; dust filters, bunkers, dust extractors, electrostatic painting
• Some Pulse Valve
cabinets.
AIR
• Coils interchangeable Gear, coupling connection, flange
Connection
• Pulse valves must be used with filtered fluids.
Position
ELECTRICAL CHARACTERISTICS
Normally Closed
Continuous Duty : ED %100
Way
Coil Unit Class
Insulation Quantity : H (180°C) 2/2
Coil Impregnation : Polyester Fiber Glass
Fluid Temperature
Ambient : -20°C ... 80°C Air
Protection Degree : IP65 (ISO 60529) (with coil duly fitted with
Minimum Operating Differentialthe plug connector)
Pressure 0,5 Bar
Electric Plug Connection : DIN 46340 3– Poles Connector(DIN43650)
Connector
Operating Specification
Temperature : ISO 4400 / EN 175301-803 Form A, -20°C/+80°C
Spade Plug (Cable Ø6-8 mm)
Electrical Safety : IEC 335
Sealing
Standard Material
Voltages : AC 12 V, 24V, 48 V, 11OV, 230 V Thermoplastic
DC 12 V, 24V, 48 V, 11OV
OnMetal
requestMaterial
other voltages Aluminum
Voltages Tolerance : ± % 10
Interior Parts Supplies
Frequency : 50 / 60 Hz On request; LED connectors Stainless Steel
Please, specify coil voltage with order.
Shading Ring Copper
MATERIALS IN CONTACT WITH FLUIDS
Coil
Body : Aluminium AC 12V, 24V, 48V, 110V, 230V / DC 12V, 24V, 48V, 110V
Internal Parts : Stainless Steel
Sealing
Opening time : Thermoplastic 100 ms
Shading Ring : Copper
Seats : Aluminium
Closing time 100 ms
Core, Tube : Stainless Steel
Spring : Stainless Steel
Direction
Response Timeof Mounting
: Opening Time : 10O ms Flow, should be the direction of the arrow direction.
Closing Time : 100 ms

G1” Pulse valve air consumption example


Pressure: 6 Bar; 50 cycle/hr
G1” Pulse valve air consumption at 6 bar can be seen as 0,43 m3/sn from the table.
For 50 cycle/hr, total air consumption is 0,043 x 50: 2,15 m3/h

0,1
Air Consumption (m 3/explosion)

Figure 10: Standard Pulse Valve With


0,08

Coil Sizes G3/4’’, G1’’


0,06

0,04

0,02 DN 40 TORK PULSE


DN 25 TORK PULSE
0 DN 20 TORK PULSE
2 bar 3 bar 4 bar 5 bar 6 bar 7 bar

Valve Order Connection Fluid


Akışkan
NoSıcaklığı DiyaframOrifice SizeAğırlıkPressure
Size
KV
Temperature
Seal Weight

bar o
C
C
PL 01010 G mm lt/min (kg)
(kg)
min max min max
min max
PL1010.04 - P 3/4" 25 0.5 8 150 -20 80 Thermoplastic 0.69
-20
PL1010.05 - 80
P 1" Plastik 25 0.69
0.5 8 270 -20 80 Thermoplastic 0.68
-20 80 Plastik 0.68
Pulse Valves - PL1010 Series (G11/2", 2", 21/2", 3")
Table 1: General Specifications of Standard Pulse Valve With Coil G3/4’’, G1’’
• TORK Pulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC. 3
9 • Standard pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31)
maktadır.
GENERAL FEATURES 3
labilir. ((NPT) ANSI 1,20,31)
• The pulse valves are especially used for dust
www.smstork.com
NORMALLY CLOSED
SMS-TORK Endüstriyel Otomasyon Ürünleri San.collector service application or
Tic. Ltd. Şti.
similar systems. 2/2 WAY
Ambient Temperature : -20°C ... 80°C
Protection Degree : IP65 (ISO 60529) (with coil duly fitted with
the plug connector)
atlaçElectric
Valfler - PL1010 Serisi (G11/2", 2", 21/2", 3")
Plug Connection : DIN 46340 3– Poles Connector(DIN43650)
Connector Specification : ISO 4400 / EN 175301-803 Form A,
Spade Plug (Cable Ø6-8 mm)
Electrical Safety : IEC 335
Standard Voltages : AC 12 V, 24V, 48 V, 11OV, 230 V
DC 12 V, 24V, 48 V, 11OV
On request other voltages
Voltages Tolerance : ± % 10
Frequency : 50 / 60 Hz On request; LED connectors
Please, specify coil voltage with order.
PULSE VALVE PL
MATERIALS IN CONTACT WITH FLUIDS USER’S MANUAL SERIES
Body : Casting Aluminium
Internal Parts : Stainless Steel
Sealing : Thermoplastic (11/2"), Reinforced Rubber ( 2", 21/2", 3")
Shading Ring : Copper
Seats : Aluminium
Core, Tube : Stainless Steel
Spring : Stainless Steel
Response Time : Opening Time : 10O ms
Closing Time 100 ms

Air Consumption 2" Air Consumption 2/1 2" Air Consumption 3"
440 440
6kgf/cm2 600 6kgf/cm2
420 420
400 5kgf/cm 2
400 5kgf/cm2
0,12 380 380 6kgf/cm2 550
Air Consumption lt/valf

Air Consumption lt/valf

Air Consumption lt/valf


360 360 5kgf/cm2 500
4kgf/cm2
340 4kgf/cm2 340
Hava Tüketimi ( m3/patlama )

0,1 320 320 450


300 300 4kgf/cm2 3kgf/cm2
400
280 280
3kgf/cm2
0,08 260 260 350 2kgf/cm2
240 240 3kgf/cm 2

220 220 300 1kgf/cm2


200 2kgf/cm 2
200
0,06 180 180 2kgf/cm2 250
160 160
1kgf/cm2 200
140 140 1kgf/cm2
0,04 120 120 150
100 100
80 80 10
60 60
0,02 DN 40 TORK PULSE 40 40 50
DN 25 TORK PULSE 20 20
0
0 0
50 1001 50 200 250 50 1001 50 200 250 50 1001 50 200 250
0 DN 20 TORK PULSE
2 bar 3 bar 4 bar
Figure 11: Standard Pulse Valve With Coil Sizes G1 ½’’, G2’’, G2 ½’’, G3’’
5 bar 6 bar 7 bar Time (ms) Time (ms) Time (ms)

Figure 11: Standard Pulse Valve With Coil Sizes G1 ½’’, G2’’, G2 ½’’, G3’’
Valve Order Connection Orifice Fluid
Pressure Seal Weight KV
No Size Size Temperature
Valve Type / Connection Pressure lt/min
bar FluidCTemperature
0

RemotePL 1010 ControlGPulse Valve


Order No Size
mm -Orifice
PL1020 minMax Series
max Min (G3/4", KV G1") minMin max Max Seal Weight (kg)
PL1010.07 - P 1 1/2" 44 0.5 8 774 -20 80 Thermoplastic 1,4
PL1010 G mm bar bar lt/min ˚C (kg)
PL1010.08 2" 50 3 8 1065 -5 55 Reinforced Rubber 2.25
GENERAL
PL1010.09 PL1010.072 1/2" 1 1/2” 62 40
FEATURES 3 0.5 8 8 1378774 -5 -10 55 80 Reinforced
NEOPREN Rubber 1.402/2 WAY
3.47
• The pulse PL1010.08
PL1010.10 valves are especially
3" used
2” for76 dust collector
50 3service
0.5 application
8 9,8 2040 or
1065 -5 -10 55 80 Reinforced NBRRubber 2.25 3.8
similar systems. PILOT OPERATED
PL1010.09
• Compact design, high reliability, 2 flow
1/2”rate, quality 65 and performance;
0.5 9,8long life.
1378 -10 80 NBR 3.47
• Extremely fast opening
PL1010.10 and closing
Valves comply with 97/23 /3” 80 Directive 0.5(PED) and9,8 2040 -10 / EEC. 80 NBR 3.8
4 • TORK Pulse EC, Pressure Equipment Low Voltage Directive 2006/95
• Working Temperature:
• Standard Table
-20°C(ISO
pipe connection GIBSP ... 80°C 2:available
228-1) is General Specifications
on request. ofalso
Other pipe connections can Standard Pulse
be made on request. Valve
((NPT) ANSI 1, 20,With
31)
• On request; with electronic timer
SMS-TORK Table
Endüstriyel
• Some application; 2: filters,
General
Otomasyon
dust Specifications
Ürünleri
bunkers, dustSan. ofCoil
Tic. Ltd.
extractors, Standard
Şti.
G1 ½’’,
electrostaticPulse
G2’’, Valve
G2 With
painting Coil G1 ½’’, G2’’, G2 ½’’, G3’’
½’’, G3’’ AIR
cabinets.
• Pulse valves must be used with filtered fluids.

MATERIALS IN CONTACT WITH FLUIDS


Body : Aluminium
Internal Parts : Stainless Steel
Sealing : Thermoplastic
Shading Ring Copper
62

Seats : Aluminium
Core, Tube : Stainless Steel
Spring : Stainless Steel
Response Time : Opening Time : 10O ms
Closing Time : 100 ms
G
52 3/4" - 1”

90
75
DN 40 TORK PULSE
Figure 12: Remote Controlled Pulse
DN 25 TORK PULSEValve Without Coil Sizes G3/4’’, G1’’
DN 20 TORK PULSE
Figure 12: Remote Controlled Pulse Valve Without Coil Sizes G3/4’’, G1’’
0,12 SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
11
10 Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
0,1 Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
3/pulse)

All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.
SMS-TORKEndüstriyel
SMS-TORK Endüstriyel Otomasyon
Otomasyon Ürünleri
Ürünleri San.
San. Tic.
Tic. Ltd.
Ltd. Şti.
Şti.
0,08 Basınç Ekipmanı Direktifi(PED) ve 2006/95/EEC Düşük Voltaj Direktifine ILVD) uymaktadır.
RK patlaç valfleri 97/23/EC,
5
• Working Temperature: -20°C ... 80°C
• On request; with electronic timer
• Some application; dust filters, bunkers, dust extractors, electrostatic painting AIR
cabinets.
• Pulse valves must be used with filtered fluids. PULSE VALVE PL
MATERIALS IN CONTACT WITH FLUIDS
USER’S MANUAL SERIES
Body : Aluminium
Internal Parts : Stainless Steel
Diyafram : Thermoplastic (11/2"),
Reinforced Rubber ( 2", 21/2", 3")
Shading Valve
Ring Type / Connection
: Copper Pressure Fluid Temperature
Seats : Aluminium Orifice KV Seal Weight
Order
Core, Tube
No Size
: Stainless Steel
Max Min Min Max
Spring PL1020 G
: Stainless Steel mm bar bar lt/min ˚C (kg)
Valve Order
Response Time Connection : Opening Orifice
Time : 10O ms Pressure Fluid
PL1020.04 3/4” KV Seal Weight
ClosingNo Time Size : 100 ms Size 20 0.5 8 150 Temperature
-10 80 NEOPREN 0,44
PLPL1020.05 1” mm 25 0.5 8 lt/min 270 -10 80 NEOPREN 0.43
bar 0
C
1010 G (kg)
min max min max
0,12
PL1020.04 - P 3/4" 25 0.5 8 150 -20 80 Thermoplastic 0.44
0,1
PL1020.05 - Table
P 3:1"General Specifications
25 0.5 8
of Remote 270
Controlled -20 80 Without
Pulse Valve Thermoplastic
Coil G3/4’’, G1’’ 0.43
Air Consumption (m3/pulse)

0,08

6 • TORK Pulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC.
0,06 • Standard pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31)

0,04
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
Table 3: General Specifications of Remote Controlled Pulse Valve
Without Coil G3/4’’, G1’’
0,02 DN 40 TORK PULSE
DN 25 TORK PULSE
0 DN 20 TORK PULSE
2 bar 3 bar 4 bar 5 bar 6 bar 7 bar

Air Consumption 2" Air Consumption 2 1/2" Air Consumption 3"


440 440
6kgf/cm2 600 6kgf/cm2
420 420
400 5kgf/cm2
400 5kgf/cm2
6kgf/cm2 550
380 380
360 360 5kgf/cm2 500
4kgf/cm2
340 4kgf/cm2 340
450
Air Consumption lt/valf

Air Consumption lt/valf

Air Consumption lt/valf

320 320
300 300 4kgf/cm2 3kgf/cm2
400
280 280
3kgf/cm2
260 260 350 2kgf/cm2
240 240 3kgf/cm2
220 220 300 1kgf/cm2
200 2kgf/cm2 200
180 180 2kgf/cm2 250
160 160
1kgf/cm2 200
140 140 1kgf/cm2
120 120 150
100 100
80 80 10
60 60
40 40 50
20 20
0 0 0
50 100 150 200 250 50 100 150 200 250 50 100 150 200 250

Time (ms) Time (ms) Time (ms)

Figure 13: Remote


Figure 13: Controlled Pulse ValvePulse
Remote Controlled Without CoilWithout
Valve Sizes G1 ½’’
, G2’’
Coil , G2 ½’’, G3’’
Sizes
G1 ½’’, G2’’, G2 ½’’, G3’’

Valve Order Connection Fluid Orifice


Seal Pressure KV Weight
No Size Temperature Size
Valve Type / Connection Pressure Fluid Temperature
PL Order
1020 No G Orifice bar
lt/min KV
O
C Seal Weight
Size mm minMaxmax Min min Min max Max (kg)

PL1020
PL1020.07 -P 11/2" G 44 mm 0.5 bar 8 bar 774lt/min-20 80 ˚C Thermoplastic (kg)1.04
PL1020.08 2" 50 3 8 1065 -5 55 Reinforced Rubber 1.9
PL1020.07 21/2" 1 1/2” 62 40
PL1020.09 3
0.5 8 8 1378 774 -5 -10 55 80 NEOPREN
Reinforced Rubber
1,043.3
PL1020.08 3"
PL1020.10 2” 76 50 3 0.5 8 8.520401065 -5 -10 55 80
Reinforced NBR
Rubber 1.9 3.5
PL1020.09 2 1/2” 65 0.5 8.5 1378 -10 80
• TORK Pulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC. NBR 3.3 7
• Standard pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31)
PL1020.10
Coupling Connection3”Pulse Valve
80 - PL1030
0.5 8.5
Series 2040 -10 G1 1/2")
(G3/4", G1", 80 NBR 3.5
Table 4: General Specifications of Remote Controlled Pulse Valve Without Coil G1 ½’’,www.smstork.com
G2’’, G2 ½’’, G3’’

Tablo 4: General Specifications of Remote Controlled Pulse Valve Without Coil G1 ½’’, G2’’, G2 ½’’, G3’’
GENERAL FEATURES
NORMALLY CLOSED
• The pulse valves are especially used for dust collector service application or
similar systems. 2/2 WAY
• Compact design, high reliability, flow rate, quality and performance; long life.
PILOT OPERATED
• Extremely fast opening and closing
• Working SMS Temperature: -20°C ... 80°C
SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
• On request; with electronic timer
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
12
• Some application; dust
Tel: +90 (216) 364 filters,
34 05 bunkers,
(pbx) Fax: dust
+90 (216) 364 extractors,
37 57 electrostatic
export@sms-tork.com painting Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
www.sms-tork.com.tr
cabinets.
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. AIR
11 • Coils interchangeable
• Pulse valves must be used with filtered fluids.
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
ELECTRICAL CHARACTERISTICS
Continuous Duty : ED %100
Please, specify coil voltage with order. PULSE VALVE PL
USER’S MANUAL SERIES
MATERIALS IN CONTACT WITH FLUIDS
Body : Aluminium
Internal Parts : Stainless Steel and Brass
Sealing : Thermoplastic Valve Type C
Shading Ring : Copper / Order No
Seats : Aluminium PL1020
Core, Tube : Stainless Steel PL1050.04
Spring : Stainless Steel PL1050.05
PL1050.07 1

Table 7: General

0,12 DN 40 TORK PULSE

lı Uzaktan
0,1 Kumandalı Patlaç Valfler - PL1050 Serisi (G3/4", G1", G1 1/2")
DN 25 TORK PULSE
DN 20 TORK PULSE
Air Consumption (m3/pulse)

0,08

0,06
servisi uygulamalarında veya benzeri sistemlerde
0,04
k güvenilirlik, debi hızı, kalite, performans sağlar ve uzun
Figure 15: Coupling Connection High Pressure Pulse Valve With Coil Sizes G1 ½’’
0,02
a özelliği mevcuttur.
... 80°C 0
zamanlayıcı ile birlikte
Figure 14: Coupling
Valve
2 barverilir..3 bar Order No
4 bar
Connection
Type / Connection
5 barSize 6 bar
Orifice Standard Pulse
7 bar
Pressure
Max Min
KV Valve With Coil Sizes
Fluid Temperature
Min Max
Seal G3/4’’,
WeightG1’’, G1 ½’’’
lar, elektrostatik boyama kabini v.b. uygulamalarda
PL1020 G ˚C mm bar (kg) bar lt/min
ir. Valve Order Connection PL1040.04 1 1/2” - 1 1/2”
Orifice 40
-10 Fluid 80 0.5
NBR 2.11 9.8 774
ş akışkanlarla birlikte Pressure Seal KV Weight
No kullanılabilir. Size Size Temperature
Tablo 6: General Specification Coupling
bar Connection High Pressure Pulse
0
C Valve With Coil G1 ½’’
S HALİNDE BULUNAN
PL 1030MALZEMELER G mm lt/min (kg)
: Alüminyum min max min max
PL1030.04
: Paslanmaz Çelik ve-Pirinç
P 3/4" - 3/4" 20 0.5 8 150 -20 80 Thermoplastic 0.95
: Özel Plastik
PL1030.05 - P 1" - 1" 25 0.5 8 270 -20 80 Thermoplastic 1.29 Figu
: Bakır
39,4

PL1030.07 - P 11/2" - 11/2" 44 0.5 8 774 -20 80 Thermoplastic 2.03


: Alüminyum
: Paslanmaz Çelik
107,8

: Paslanmaz Çelik
8 • TORK Pulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC.

Table 5: General Specification of Coupling Connection Standard Pulse Valve With Coil G3/4’’, G1’’, G1Valve
• Standard pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31)
½’’ Type C
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. / Order No
PL1020
PL1060.07 1
82,9
75

Coupling Connection Remote Control Pulse Valve - PL1050 Series (G3/4", G1", G1 1/2") 120,9 Table 8: Gen

Şekil 16: Coupling Connection Standard Pulse Valve Without Coil Sizes G3/4’’, G1’’, G1 ½’’

GENERAL FEATURES SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 14


SMS SANAYİ MAL
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey 2/2 WAY Head Office: Bostanc
• The pulse valves are especiallyTel: +90 (216)used forFax:
364 34 05 (pbx) dust collector
+90 (216) service application
364 37 57 export@sms-tork.com www.sms-tork.com.tr or
Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21 Tel: +90 (216) 364 34

similar systems. All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. PILOT OPERATED
All rights of publication, copy

• Compact design, high reliability, flow rate, quality and performance; long life.
• Extremely fast opening and closing
• Working Temperature: -20°C ... 80°C
• On request; with electronic timer
• Some application; dust filters, bunkers, dust extractors, electrostatic AIR
painting cabinets.
• Pulse valves must be used with filtered fluids.

MATERIALS IN CONTACT WITH FLUIDS


Body : Aluminium
Internal Parts : Stainless Steel and Brass
Sealing : Thermoplastic
Shading Ring : Copper
Seats : Aluminium
Core, Tube : Stainless Steel
Spring : Stainless Steel

ğlantı
çüsü
Orifis Ölçüsü
Figure 15: Coupling
Basınç KV
Connection High Pressure
Akışkan Sıcaklığı Diyafram
Pulse Valve
Ağırlık
With Coil Sizes G1 ½’’
G
12 mm
bar
lt/min
0
C
(kg)
min max min max
- 3/4" 20 0.5 8 150 -20 80 Plastik 0.55
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- 1" 25 0.5 8 270 -20 80 Plastik 0.86
Air C
0,02 DN 40 TORK PULSE
DN 25 TORK PULSE
0 DN 20 TORK PULSE
2 bar 3 bar 4 bar 5 bar 6 bar 7 bar

Flanged, Coupling Connection Pulse Valve - PL1070 Series (G1 1/2" - G1", G2" - G1 1/2")
e Valve - PL1070 Series (G1 1/2" - G1", G2" - G1 1/2")

GENERAL FEATURES
NORMALLY CLOSED NORMALLY CLOSED
• The pulse
service application or valves are especially used for dust collector service application or
similar systems. 2/2 WAY 2/2 WAY
performance; long life. design, high reliability, flow rate, quality and performance; long life.
• Compact PILOT OPERATED
PILOT OPERATED
• Extremely fast opening and closing
• Working Temperature: -20°C ... 80°C
• Onpainting
, electrostatic request; with electronic timer
cabinets.
• Some application; dust filters, bunkers, dust extractors, AIR electrostatic painting cabinets.
• Coils
Valve interchangeable
Order Connection Orifice Fluid
Pressure KV Seal AIR
Weight
• Pulse valves
No must be used Sizewith filtered fluids.
Size Temperature
ELEKTRİKSEL bar C 0
PL 1050 ÖZELLİKLER G mm lt/min (kg)
Continuous Duty : ED %100 min max min max
PL1050.04
Coil Insulation-Class
P 3/4" - 3/4" : H (180°C) 20 0.5 8 150 -20 80 Thermoplastic 0.55
oil duly fitted with
Coil Impregnation
PL1050.05 -P 1" - 1": Polyester Fiber 25 Glass 0.5 8 270 -20 80 Thermoplastic 0.86
Ambient Temperature
ector(DIN43650) : -20°C ... 80°C
PL1050.07 - P 11/2" - 11/2"
3 Form A,Protection Degree : IP65 (ISO 60529) 44 (with coil 0.5 8 with 774
duly fitted -20 80 Thermoplastic 1.67
mm) the plug connector)
30 V
Electric Table
Plug
• TORK Pulse Valves6: General
Connection
comply with 97/23 /Specification
: DIN 3– PolesCoupling
46340Equipment
EC, Pressure Connection
Connector(DIN43650)
Directive (PED) and High
Low Voltage Directive 2006/95Pressure
/ EEC. Pulse Valve With Coil G1 ½’’’ 9
Connector
• Standard pipeSpecification
connection GIBSP (ISO : ISO
228-1)4400 / EN
is available 175301-803
on request. Form
Other pipe A,
connections can also be made on request. ((NPT) ANSI 1, 20, 31)
Spade Plug (Cable Ø6-8 mm)
Electrical Safety
82
: IEC 335 www.smstork.com
Standard Voltages
ED connectors : AC 12 V, 24V, 4814V, 11OV, 230 V
DC Ø9
12 V, 24V,A48 V, 11OV
On request other voltages R25 INLET
Voltages Tolerance :±% R2110PT 1 1/2"
82
Frequency : 50 / 60 Hz On request; LED connectors 14
Please, specify coil voltage with order. A'
A Ø9
93

R25 INLET
MATERIALS IN CONTACT WITH FLUIDS PT 1 1/2"
R21
Body : Aluminium
30

Internal Parts : Stainless Steel and Brass


Sealing : NBR Ø35 A'

93
Shading Ring : Copper OUTLET
PT 1"
Seats : Aluminium
Core, Tube : Stainless Steel
Figure 17: Coupling Connection High Pressure

30
Spring : Stainless Steel

mption 2"
96
72 16 Pulse Valve Without Coil Sizes G1 ½’’’ Ø35

Ø11,3 A OUTLET
6kgf/cm2 R51
PT 1"
5kgf/cm2 INLET
R30 2"
R27
235,6

4kgf/cm2

,5 A'
R11
3kgf/cm2
96
106

Air ConsumptionA-A'
1 1/2" Air Consumption 2" 72 16
2kgf/cm2

3001kgf/cm2 6kgf/cm2 300 Ø11,3 A


6kgf/cm2 R51
49

280 5kgf/cm2 280


2 5kgf/cm2 INLET
260 260 R30 2"
240 240 R27
235,6

4kgf/cm2 Ø50 4kgf/cm2


220 220
95
Air Consumption lt/valf

Air Consumption lt/valf

50 200 200
250 1 200 OUTLET
180 3kgf/cm2 180 PT1 1/2" ,5
3kgf/cm2
R11 A'
160 160
106

Fluid A-A'
Pressure 140 KV 2kgf/cm2 Seal 140 Weight 2kgf/cm2
120
Temperature 120
bar 100
0
C 1kgf/cm2 100 1kgf/cm2
lt/min (kg)
n max min max
49

80 80
5 8 60 560 -20 80 NBR 60 1.26 2
5 8 40 984 -20 80 NBR 40 2.06
20 20 Ø50
ctive (PED) and Low
0 Voltage Directive 2006/95 / EEC. 0 95
Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31) 1
50 100 150 200 250 50 100 150 200 250 OUTLET
Time (ms) Time (ms) PT1 1/2"
Şti.

Valve Order Connection Orifice Fluid


Pressure KV Seal Weight
No Size Size Temperature
bar 0
C
PL 1070 G mm lt/min (kg)
min max min max
PL1070.05 1 1/2" - 1" 25 0.5 8 560 -20 80 NBR 1.26
PL1030.07 2" - 1 1/2" 44 0.5 8 984 -20 80 NBR 2.06

10 • TORK Pulse Valves comply with 97/23 / EC, Pressure Equipment Directive (PED) and Low Voltage Directive 2006/95 / EEC.
• Standard pipe connection GIBSP (ISO 228-1) is available on request. Other pipe connections can also be made on request. ((NPT) ANSI 1, 20, 31)

Table 7: General Specifications of Coupling Connection Standard Pulse


SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.

Valve Without Coil G3/4’’, G1’’, G1 ½’’

13
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
e. Labeling Details

Trade Mask

Size : 1 '' Size


Type : PL1010.05N Product Code
Orifice : 25mm Orifice
Press : 0,5 - 8 bar Operation Pressure
Ta : 60˚C

Protection Class IP65 100% ED


www.smstork.com

14
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
PULSE VALVE PL
2. Product Operation USER’S MANUAL SERIES

While there is no energy on coil if there is no flow on valve it’s called Normally Close. Pulse valves are normally closed valves. If
2. PRODUCT OPERATION
supply voltage applied
While thereto theenergy
is no coil, theon coil
coil ifbecomes anflow
there is no electromagnet and produces
on valve it’s called a magnetic
Normally Close. force. are
Pulse valves This force makes
plunger move. normally closed
According valves.
to this move If supply
valve isvoltage
opened.applied to the coil,
Pressurized air inthe
thecoil becomes
inlet an electromagnet
of the normally and valve makes
closed solenoid
produces a magnetic force. This force makes plunger move. According to this move valve is opened.
pressure to the diaphragm from down to up. The entire surface of the diaphragm is affected from this pressure equally.
Pressurized air in the inlet of the normally closed solenoid valve makes pressure to the diaphragm from
Pressurized air passes
down to from 1-2mm
up. The entirediameter
surface ofholetheofdiaphragm
the diaphragm to thefrom
is affected upper surface
this of it.equally.
pressure So this Pressurized
surface is sustained to the
air passes from 1-2mm diameter hole of the diaphragm to the upper surface of it. So this surface is
pressure. Two side of the diaphragm and under of solenoid valve’s cover are filled entirely by pressurized air and this entrained
sustained to the pressure. Two side of the diaphragm and under of solenoid valve’s cover are filled
pressurized air waits by
entirely onpressurized
this part. On air the
andsolenoid valve’s
this entrained cover there
pressurized are coil
air waits on and plunger
this part. On thein the tube valve’s
solenoid controlling the valve.
cover there are coil and plunger in the tube controlling the valve. Plunger in the tube by the force of
Plunger in the tube by the force of spring on it chokes the entrained airs relief way, too. When the coil energized magnetized
spring on it chokes the entrained airs relief way, too. When the coil energized magnetized plunger in
plunger in thethe
tube
tubebeats
beatsthe
the spring forceand
spring force andrelease
releasethe
the gathered
gathered air air on the
on the diaphragm
diaphragm to thetooutside.
the outside. At this time, the
pressurized airAtunder
this time, the pressurized
the diaphragm can’tair
gounder
to thethe
up diaphragm can’t go
of the diaphragm into the up
a short of the
time anddiaphragm in athe
can’t provide short
pressure balance.
time and can’t provide the pressure balance. Because of unbalanced pressure diaphragm moves to up
Because of unbalanced pressureopen.
and valve becomes diaphragm moves
The shock to upinand
happens thatvalve
way. becomes open. The shock happens in that way.

(a) (b)

Figure 18: Working of normally closed valve (a) energized, (b) not energized.
Figure 18: Working of normally closed valve (a) energized, (b) not energized.’
This motion happens two times by double diaphragm. Firstly, small diaphragm’s air is released. So,
small diaphragm releases big diaphragm’s air. By this way the differential pressure is provided fast and
This motion happens two times by double diaphragm. Firstly, small diaphragm’s air is released. So, small diaphragm releases
shock is more violent two times. After shock valve will be normally open. 50-120 milliseconds, coil
energized
big diaphragm’s andway
air. By this shocking happens. Shocking
the differential pressure rate is determined
is provided byshock
fast and customer.
is more violent two times. After shock valve
will be normally open. 50-120 milliseconds, coil energized and shocking happens. Shocking rate is determined by customer.
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
6 Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
17
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

15
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
PULSE VALVE PL
USER’S MANUAL SERIES

3. Product Installation
3. PRODUCT INSTALLATION
PULSE VALVE PL
Beforethe
Before the installation,
installation, product
product and itsand
partsits parts
must must be Ifcontrolled.
be controlled. If there
there is a damage is a damage
orSERIES
missing or
part product does
missing part product does not be USER’S
received. MANUAL
not be received.

Before using the product label must be controlled if product, label, box and other informations
3.
arePRODUCT
Before INSTALLATION
using the product
proper to each
label must be controlled if product, label, box and other informations are proper to each
other. Before the installation the written pressure level on label and line
other. Before the installation the written pressure level on label and line pressure must be controlled if they are proper
pressure mustthe
Before beinstallation,
controlledproduct
if they are
andproper
its partstomust
eachbeother.
controlled. If there is a damage or
to each other.
missing part product does not be received.
Before the installation it must be controlled if the product’s technical specs and the system
Before the installation
Before it must be controlled ifbe
the product’siftechnical specsbox and theother
system are proper to each other.
are proper tousing
eachthe product
other. Thelabel must
limits written controlled
on the labelproduct,
mustlabel,
not beand informations
exceeded.
The limitsare
written
proper ontothe label
each mustBefore
other. not betheexceeded.
installation the written pressure level on label and line
Before thepressure must be controlled
installation, if they
the line that the arevalve
proper
willto be
each other. must be controlled if there is a
installed
Before the installation, the line that the valve will be installed must be controlled if there is a flow. On the line there
flow. On the line there mustit be nobeflow and thereif theis no possibility of flow
specsduring
and theinstallation.
must be Before
no flowthe
and installation must
there is no possibility controlled
of flow during product’s
installation. technical system
are proper to each other. The limits written on the label must not be exceeded.
Thecoil
The coilgets
getshothot in long-term
in long-term operations.
operations. The hot The
coilhot
maycoil may
cause cause
burnt burnt if touched.
if touched.
Before the installation, the line that the valve will be installed must be controlled if there is a
The power
The power flow. should
On the
should be there
beline connected
connected must beto
to the no the
coil viacoil
flow aand via
there
socket, awhich
socket, which
is no should
possibility should beopen
of flow The
be closed. closed.
during The open
installation.
connections may cause
connections may cause electric shock and short-circuits.
electric shock and short-circuits.
The coil gets hot in long-term operations. The hot coil may cause burnt if touched.
The coil should not run without tube. It means that it should run only when it is connected to
The power
The coil should not should be connected
run without to thethat
tube. It means coilitvia a socket,
should which
run only should
when it is be closed. The
connected open
to the valve along with
the valve along with
connections the
may tube
cause and core.
electric shock Otherwise,
and the conducting wire in the coil will burn
short-circuits.
the tube and core. Otherwise, the conducting wire in the coil will burn and become dysfunctional within a short time.
and become dysfunctional within a short time.
The coil should not run without tube. It means that it should run only when it is connected to
theshould
The coil valve along with the tube
be operated andwith
along core. its
Otherwise, the conducting
own cover nut. The lackwireofin the coilnut
cover will may
burn also
The coil should
and be operated
become along with
dysfunctional its own
within a cover
short nut. The lack of cover nut may also cause damages to the coil
time.
cause damages to the coil or not to run.
or not to run.
The coil should be operated along with its own cover nut. The lack of cover nut may also
Everycoil
Every coil should
should
cause
operate
operate
damages tounder
under the voltage
theorvoltage
the coil
limits on
limits written
not to run.
written
it. The on it. The
higher higher
or lower or lower cause
voltagesmay voltages
damages to
may cause damages
the coils or not to run. to the coils or not to run.
Every coil should operate under the voltage limits written on it. The higher or lower voltages a-
The pressure onon
may cause
The pressure thethe pulse
damages
pulse tovalve
valve the should
coils
should notbe
or set
be toset
to run.to
zero zero removing
before before removing
it from theitsystem.
from the system.
TO
Theapplications
Incritical
critical pressure on thelikepulse valve should
electronic cardsbecoil
setmust
to zerobe
before removing
controlled it from the
through system.
a RELAY. ins
In applications like electronic cards coil must be controlled through a RELAY.
coi
In critical applications like electronic cards coil must be controlled through a RELAY.

Grounding
Grounding

2 1
2 1

(a) (b)
(a) (b)
Figure 19. (a) Connector inner parts, (b) Connector connection points
Figure 19. (a) Connector inner parts, (b) Connector connection points
Figure 19. (a) Connector
Figure inner
19. (a) Connector innerparts, (b)Connector
parts, (b) Connector
SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.
connection
connection points’ points
18
SMS SANAYİ Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey
MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
16 Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
Head Office:
All rightsBostancı Yolu Cad.
of publication, copyKuru
and Sok. No:16are
quotation Y. Dudullu,
belongs to34776 Ümraniye
SMS Sanayi - İstanbul
Malzemeleri ve Satışı A.Ş. Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
- Turkey
Üretim
18
All rig
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rightsSMS-TORK
of publication,Endüstriyel
copy and quotation are belongs
Otomasyon to SMS San.
Ürünleri SanayiTic.
Malzemeleri
Ltd. Şti.Üretim ve Satışı A.Ş.
PULSEVALVE
PULSE VALVE PL
PULSE VALVE
USER’SMANUAL
MANUAL
PL
PLSERIES
USER’S
USER’S MANUAL SERIES
SERIES

When connecting the cable ends to the connector, for AC voltages, the phase-neutral ends,
WhenWhen
When connecting
connecting
connecting thethe the cable
cable
cable ends ends
ends
to to toconnector,
thethe the connector,
connector, forfor
for AC AC AC voltages,
voltages,
voltages, thethe phase-neutral
phase-neutral
the phase-neutral ends,
ends,
and for the DC voltages, the positive (+) and negative (-) terminals shouldends, and for the DC
be connected
and
and to for
forthe the DC
thepositive voltages,
DC voltages, the positive (+) and negative (-) terminals should be connected
1 andthe positive (+) and
Thenegative (-) terminals
voltages, the (+) and negative (-) terminals should be connected to theshould
numberbe connected
1 and 2 connections. The
number 2 connections. earth terminal should be connected with the
to
earth
to the the
terminal number
number should
1 1
and and
2 2
be connectedconnections. The
with the grounding
connections. The earth
earth terminal
conductor
terminal should
inshould
the cable,
be be connected
if connected with
any. The grounding
with the
conductor
the is
grounding conductor in the cable, if any. The grounding conductor is the yellow-green wire.
the grounding
yellow-green conductor
wire. in the cable, if any. The grounding conductor
grounding conductor in the cable, if any. The grounding conductor is the yellow-green wire.is the yellow-green wire.

(a) (b)
(a) (a) (b)
Figure 20. The positionPULSE VALVE cable (a) Right (b) Wrong PL
(b)
of the connecting
Figure 20. The position of the connecting cable(a) (a) Right (b)(b) Wrong SERIES
Figure
Figure20.20.
TheTheposition
position USER’S
of the
of the MANUAL
connecting
connecting cable cable Right
(a) Right Wrong
(b) Wrong
Any bending or twisting should not be found with the cable connected to the connector
Any Any bending or
bending twisting should not be be found with the cable connected to to
thethe connector
in order tooravoid
twistinganyshould
deficitsnot resulting foundfromwith
anythe cable
loose connected
contact or short-circuit connector
due to any
Any inbending
When
in order
order to
or avoid
connecting
to twisting
avoid the
any any deficits
should
cable
deficits not
ends resulting
betofound
resulting thefrom from
with theany
connector,
any cable loose
for
loose AC contact
connected
voltages,
contact toor
or theshort-circuit
the connector
phase-neutral
short-circuit in due
due order totoany
toends,
any avoid any
crush. The cable should be uprights as shown in the Figure 20 (a). In addition, the twists in
andcrush.
deficits
crush. for
The The
resulting
the cable
DC
cablefrom should
any
voltages,
should loose
be be
the uprights
contact
positive
uprights as as
(+) shown
or short-circuit
shownand in in the
due
negative
the Figure
to any
Figure 20
(-) crush.
terminals
20 (a).
The
(a). In In addition,
cable
shouldshould
addition, be
bethe the twists
uprights
connected
twists in inshown
as
intothethe connector
Figure 20 (a).1In input may
addition, the allow
twists humidity
in the to penetrate
connector input may into thehumidity
allow socket.toInpenetrate
order tointo prevent
thethe
the connector
number
connector input
inputandmay 2may allow
connections.
allow humidity
humidity Theto to penetrate
earth terminal
penetrate intointo the
should
the socket. In order
be connected
socket. In order to to
with
preventthethe socket.
prevent
humidity
In order or
to prevent water
humidity to leak
or waterintoto the connector, the diameter of the cable should be beainasize
in asize
humidity
grounding
humidity or or water
conductor
water to toinleak
leak the into
cable,
into the ifleak
the any.into the connector,
connector,
connector, the
The grounding
the diameter
the diameter
diameter
conductor
of of the
the isof the cable
cable
the
cable shouldshould
yellow-green
should be be
in ain
wire.
size
size that
thatsealing.
provides provides sealing.
thatthat provides
provides sealing.
sealing.
a-Installation
InstallationofofPulse
PulseValves
ValvestotoSystem
System
a-a-
a- Installation
Installation of of Pulse
Pulse Valves
Valves to System
to System
TORK TORK
pulse pulse
valvesvalves
can be can be installed
installed with two with
types. two
One types.
of themOnecoilofand
them coilbody
valve’s andarevalve’s bodyinstallation.
separated are separated
Second of
TORK
TORK pulse
pulse valves
valves can can
be be installed
installed with with
two two types.
types. OneOneof of them
them coil
coil and and valve’s
valve’s body
body are are separated
separated
them installation.
coil is on the Second of
valve’s body. them coil
In this typeis on the valve’s
installation to the body.
dustInIn this type
filter system installation to
coils are controlledthe
by dust filter
timefilter system
relaysystem
and time relay
installation.
installation. Second
Second of them
of them coilcoil is on
is on thethe valve’s
valve’s body.
body. In thisthis
typetype installation
installation to the
to the dustdust
filter system
coils
controlled are controlled
bycontrolled by time
differential pressure relay
relay, and
too. time relay controlled by differential pressure relay, too.
coils
coils areare
controlled by by
timetime relay
relay and and
timetime relay
relay controlled
controlled by by differential
differential pressure
pressure relay,
relay, too.too.

(a) (b)
Figure 20. The position of the connecting cable (a) Right (b) Wrong
Part 1
Any bending or twisting should not be found with the cable connected Part
Part 1 connector
to1the
in order to avoid any deficits resulting from any loose contact or short-circuit due to any
Part 2 the twists in
crush. The cable should be uprights as shown in the Figure 20 (a). In addition,
Part
Part 2
2 order
the connector input may allow humidity to penetrate into the socket. In to prevent
humidity or water to leak into the connector, the diameter of the cable should be in a size
that provides sealing.

a- Installation of Pulse Valves to System


TORK pulse valves can be installed Figure with 21. two
Installation
types. of of Pulse
One of them Valves coil toandSystem valve’s body are separated
Figure Figure 21. 21. Installation
Installation of PulsePulseValvesValves to to System
System
installation. Second
SMS SANAYİ of them
MALZEMELERİ ÜRETİMcoil VEis onA.Ş.A.Ş.
SATIŞI the valve’s body. In this type installation to the dust filter system 19
SMS
Head
SMS SANAYİ
SANAYİ
Office: MALZEMELERİ Cad. ÜRETİM
Bostancı YoluÜRETİM
MALZEMELERİ Kuru VE Figure
VE SATIŞI
Sok.SATIŞI
No:16 Y.A.Ş. 21.
Dudullu, Installation
34776 Ümraniye - İstanbulof PulseFactory:
- Turkey Valves to5. Cad.
İMES O.S.B. System
No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey 19
coils Head
areHead
controlled
Tel: Office: Bostancı
+90 (216) by(pbx)
364 34Yolu
05 time
Cad. Kuru Sok.relay
Fax: +90 No:16364
(216) and
Y. Dudullu, time
34776 relay
Ümraniye controlled
- İstanbul
37 57 export@sms-tork.com - Turkey
www.sms-tork.com.tr
Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey
by
Factory:differential
İMES
Tel: +90 O.S.B.
(262) 2905.20Cad. Fax:pressure
20 No: 6+90
Çerkeşli
(262)OSB 20relay,
21Dilovası -too.
290 Mah. Kocaeli - Turkey 19
Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
17 AllTel:
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
rights
+90of(216)
publication,
364 34 05copy
(pbx)and
Fax:quotation
+90 (216) are
364belongs to SMS Sanayi Malzemeleri
37 57 export@sms-tork.com Üretim ve Satışı A.Ş.
www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
Head Office: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey
19
Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21
All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

If TORK pulse valve installed as two parts, first part is valve body and second part is coil part controlling the valve’s body.
Separated coil’s part installation type is for better protect the coil against water and dust. In this type installation electrical
connection is far from valve’s body. Coils are put in an aluminum box. Remote controlled pulse valves are without coil type.
Also, time relay controls the coils in aluminum box. Here, air control box are linked to pulse valve’s control inlet by flexible pipe
outgoing from ¼” two way solenoid valves. To make shock in the pulse valve body, the coils in the aluminum box are
energized. Pulse valves make shocking in millisecond time rates.

b- Installation of Pulse Valve Timer


Timer of filter cleaner is a microprocessor based instrument used on the jet pulse filters. These filters are commonly usedby
glass, cement, paint and soil and feed industries. Pulse valves prevent dust spreading and they clean the dust filters. Timer unit
is installed to a wall or stayed in a panel. Mounting parts must be stayed to corners. Connection cables passing from cable
cover are screwed on to terminals under the unit.

Figure 22: Pulse Valve Timer

C95 Filter Timer is covered by polyester box. Box’s dimensions are 250x300x170 mm. regulating the timer and connection
diagram can be seen on Figure 19. From 1 to 8 outputs have only one output module.

18
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
4. Maintenance Product

According to the exploded drawings, the solenoid valve is opened and the parts are examined and cleaned with the
pressurized air. Particularly the core, diaphragm, diaphragm spring and orifice should properly be cleaned. The burrs and
residuals on them should be removed. The damaged parts, if any, should be replaced with original TORK brand spare parts.
The spare parts may be supplied from our company. Also plungers must be greased with a special oil (Slide 68) having specs
like lubricity adjuvant, preventing erosion and holding to surface. Spare parts can be supplied from TORK.

Please be careful not to damage the sensitive inner parts during care and assembly. After any care or maintenance, the
electrical connections should be checked, the required electrical measures should be taken and it should be tested if the valve
is operating or not.

5. Shipment

During shipment, the valve should not fall down or be exposed to solid impact. The weights that may damage the valve should
not be placed on the packages of the pulse valves. The products should be shipped in their original cardboard boxes.

6. Warranty Period For The Product

The warranty period for the TORK brand Pulse Valves is two years. The maximum repair period is 20 days. The warranty does
not include products if the valves are used out of scope of the terms of use specified when ordered from our company or in
case of breaks resulted from the user’s fault when the user try to conduct the care and repair of the product. To benefit from
the warranty, please apply to the manufacturer company with the warranty certificate approved by the company within the
warranty period. In the case when you send the pulse valve via courier, please remember to add a description your complaint,
the photocopy of your warranty certificate, your address and telephone number.

19
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
V02EN
12.08.21 V01
02.01.2023

HEAD OFFICE

FACTORY Çerkesli OSB Mah. Imes -2 Cad. No 5 Dilovası Kocaeli TÜRKİYE

/SMSTORK /sms-tork www.smstork.com

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