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High performance Inverter

0.4 to 300kW

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EN61800-5-1: 2003, EN50366 : 2003

EN61800-3 : 2004

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Common specifications
Control mode Speed mode (SPD), Torque mode (TRQ), PID built-in mode (PID)
Control method Sinusoidal PWM control: V/F control (V/F), Vector control with PG (VEC), Sensorless vector control (SSL)
Output frequency range 0.50 to 600.00Hz (V/F, SSL), 0.00 to 400.00Hz (VEC)
Digital signal : 0.01Hz at maximum frequency
Frequency setting resolution Analog signal : 1/1024 at gain frequency setting for 0-10V and 4-20mA (≈ 0.05Hz at 50.00Hz)
: 1/512 at gain frequency setting for-10V to +10V (≈ 0.10Hz at 50.00Hz)
Digital signal : within ± 0.01% of maximum frequency (at-10 to + 50°C)
Frequency accuracy
Analog signal : within ± 0.2% of gain frequency setting (at 25 ± 10°C)
Control Specification

Torque response 10msec for Vector control with PG

PWM carrier frequency Adjustable within a range 1 to 15kHz
Independently adjustable base voltage and base frequency.
V/F characteristic Linear and square-law pattern can be selecte
Torque boost and slip compensation adjustments.
Jump frequency Jump frequency top and jump frequency bottom can be set in three places.
Independently adjustable acceleration and deceleration time from 0.0 to 6000.0 sec.
Acceleration/Deceleration time
Linear, S-curve or Non-linear can be created.
DC injection braking DC brake start duty, DC brake start time, DC brake stop duty and DC brake stop time adjustments.
Flying start A rotating motor can be smoothly pick up without stopping motor.
Auto-tuning parameters Rotation and standstilll tuning can be selected.
This mode is used for control flow rate, pressure, temperature etc. (with an analog feedback signal)
PID built-in mode
Proportional band, Integral time and Derivative time adjustments.
Torque mode This mode is used for control motor torque in winding, unwind applications etc.
Keypad operation : UP key, Down key and Zero start command
Inverter command Analog input : DC 0-10V, -10 to +10V, 4-20mA
Multi-step command : Up to 9 difference command can be selected by X1, X2, X3, JOG and UP/DOWN control
Operation Specification

Feedback signal (PID feedback) DC 0-10V AND 4-20mA.

Digital input (7 terminals) : FWD, REV, X1, X2, X3, JOG, RST, RH, UP, DOWN, SOFT, FR, THR, CS
Digital output (3 terminals) : SST1, SST2, FAR, FDT, OLW, MCI, MCL, PDT
Multi-function I/O terminals
Analog input (2 terminals) : 0-10V, -10 to +10V, 4-20mA.
Analog output (1 terminals) : Set point, Set point run, Current, Voltage, Speed, Torque, DC bus voltage, PID feedback.
Keypad operation : RUN key, Stop key.
Operation method
External signal operation : FWD or REV command, 3-wire operation
RS485 I/O terminal Connect for RS485 serial port communications MODBUS RTU standard protocols
Automatic restart is available without stopping motor after a momentary power failure. When “Flying start” is selected, the
Auto-restart after momentary power failure
motor speed droop is held minimum. (The inverter searches the motor speed and smoothly returns to setting frequency.)
Protective function Stall prevention and Electronic thermal overload adjustments.
OC-A/oc_A Hardware/Software over current when motor acceleration.
OC-b/oc_b Hardware/Software over current when motor braking.
OC-C/oc_C Hardware/Software over current when motor steady state.
OC-d/oc_d Hardware/Software over current when motor deceleration.
-LU- DC bus under voltage.
Protection Specification

-OU- DC bus over voltage.

-PL- Input voltage Phase loss
-tO- Communication loss time out
Trip mode

OL-1 External thermal overload.

OL-2 Electronic thermal overload.
-OH- Power module overheat.
Err1 Digital input terminal duplicate.
Err2 PID reference and PID feedback improper.
Err3 Phase sequence error
-En- Encoder pulses loss
-nC- Motor is not connected
CPU, Sci Keypad communication error.
EEP EEPROM error.
Charge lamp When the DC link circuit voltage is higher than 50V, the charge lamp is ON.
Error indicator Relay output and keypad display diagnoses.
Environment

Ambient temperature -10 to +50 °C

Ambient humidity 90% RH or less (no condensation)
Storage temperature -20 to +60 °C
Atmosphere Indoors (no corrosive gas, flammable, oil mist or dust.)
Attitude and vibration Max. 100 m above sea level, Max. 5.9m/s2 (0.6g)

Revision Date...04/11/51...
Power Terminal Terminal connection diagram
Terminal Description
R/L1 (L)
S/L2 Power supply
T/L3 (N)
U/T1
V/T2 Inverter output
W/T3
P1 Terminal for DC reactor
Terminal for DC reactor
P2/B1
or braking resister
B2 Terminal for braking resister
DC BUS Positive
P
(for braking unit connection)
DC BUS Negative
N
(for braking unit connection)
Grounding

List of Option External dimensions.

EMI Filter Applicable inverter External dimenions (mm.) Rated current Weigth Fig.
Model Model W H D (A) (kg.) (No.)
F001i-4HNF F001i-4HDB 150 290 45 6.2 1.3 A
EMI Filter
400V Series

F002i-4HNF F002i-4HDB 150 290 45 6.2 1.3 A

F003i-4HNF F003i-4HDB 150 290 45 6.2 1.3 A
F005i-4HNF F005i-4HDB 150 290 45 6.2 1.3 A

D
H
W AC Reactor 380V Series
Motor Output Dimension (mm.) Weigth Fig.
Reactor Type Inductance
(HP) A B C D E F (kg.) (No.)
Fig. A 2-3 ACR4-002 128 130 25 80 50 M5 4.0 3.6 mH B
2 ACR4-004 128 130 40 98 60 M5 4.0 2.2 mH B
A E 7.5-10 ACR4-008 128 130 50 103 75 M6 6.5 1.06 mH B
15-20 ACR4-011 150 160 50 115 80 M6 9.5 530 uH B
25-30 ACR4-022 175 180 50 117 90 M8 10.5 360 uH B
40-50 ACR4-037 175 180 105 180 135 M10 26.0 240 uH B
B
60-75 ACR4-055 175 180 120 190 145 M10 28.0 150 uH B
100 ACR4-075 270 230 70 156 160 M12 33.0 90 uH B
F C 150 ACR4-110 270 230 100 186 160 M12 42.0 70 uH B
D
200 ACR4-150 300 260 100 186 164 M12 50.0 35 uH B
Fig. B 250-300 ACR4-220 300 260 120 206 190 M12 63.0 30 uH B

DC Reactor 380V Series

Motor Output Dimension (mm.) Weigth Fig.
Reactor Type Inductance
(HP) A B C D E F (kg.) (No.)
2-3 DCR4-002 66 55 32 60 150 M5 1.0 11 mH C
E 2 DCR4-004 85 75 35 62 55 M5 2.0 6.3 mH C
A
7.5-10 DCR4-008 114 97 43 80 70 M6 4.0 3.6 mH C
F 15-20 DCR4-011 115 97 90 135 110 M6 8.0 1.5 uH C
B 25-30 DCR4-022 152 130 50 100 100 M8 8.0 1.2 uH C
40-50 DCR4-037 152 130 120 168 155 M10 17.5 680 uH C
C 60-75 DCR4-055 152 130 150 198 165 M10 22.5 455 uH C
D 100 DCR4-075 185 226 50 138 100 M12 20.0 190 uH C
Fig. C
150 DCR4-110 185 235 70 158 120 M12 23.0 175 uH C
200 DCR4-150 185 290 70 156 140 M12 30.0 165 uH C
250-300 DCR4-220 200 260 100 186 130 M12 35.0 100 uH C

Revision Date...04/11/51...