WQIP-Q1-AWP-T-0093-V2 Method Statement of Ductile Iron Pipe Works - Qatif 1

Document Submittal Form
Project Name : Water Quality Improvement Project-Strategic Network and Reservoirs-Qatif Project 1
Project Code : 12828 Reference : WQIP-Q1-AWP-T-0093
Consultant : ILF Consultant Engineers Revision : V2
Contractor : Alkhorayef Water & Power Technologies Date : 16-Nov-2022
This section to be filled by contractor

Document Description
Method Statement Of Ductile Iron Pipe Works - Qatif 1
Document Type : Method Statement

Area of Application : Pipeline Works BoQ Item : _ Discipline : Mech
Drawing Reference : N/A Specs. : _ Standard :
Enclosure (No of Pages) : 68 No of Copies : 1
We certify that the document mentioned above is in accordance with the Contract Specification and Approved Drawings.(where applicable)
Name: Mohammed Hyder Ansari Position: QA/QC Signature: Date: 16-11-22
This Section to be filled by Consultant

Consultant's Comments :
Action
Approved As Submitted Approved Except As Noted Cancelled
Disapproved - Resubmit Receipt Acknowledge
Name: Position: Signature: Date:
Acceptance does not relieve the contractor from his responsibility and liability concerning compliance with the contract requirement.
All dates to be entered in format: dd/mm/yyyy

WQIP-Q1-AWP-T-0093-V2 1 of 1
NWC Water Quality Improvement Projects
PO No . 701220122
Comments Resolution Sheet
Transmittal No.: WQIP-Q1-AWP-T-0093-V1 Name: Muhammad Rizwan/Saad Ahmed
Transmittal Date: 29.10.2022 Position: Senior QA/QC Engineer/HSE Manager
Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer: Hassan Hussein

Comment Sheet Date: Position: QA/QC Engineer
Note: Acceptance does not relieve the contractor from his responsibility and liability concerning compliance with the contract requirement.
No. COMP REVIEWER REFERENCE NWC/ILF COMMENT RESOLUTION Code
WQIP-Q1-AWP-T-0093-V1 Method Statement Of Ductile Iron Pipe Works - Qatif 1 C
Document Numbering need to be changed as per approved Document Numbering
1 ILF MR - NOTED : Whenever a Numbering system is approved, it will be changed
system procedure.
2 ILF MR WQIP-Q1-ILF-T-0018 ITP Not Attached NOTED
3 ILF MR WQIP-Q1-ILF-T-0019ITP Not Attached NOTED
4 ILF MR WQIP-D2-AWP-ITP-001-V0 and WQIP-D2-AWP-ITP-003-V0 not relevant to Q1 NOTED
5 ILF MR Scope and Purpose On this Document is not Clear. Provided IN REV.01
The attached Risk Assessment in the appendix C does not covers the Ductile iron
6 ILF SA Provided IN REV.01 Noted
pipe Works scope.
The risk assessment shall be as per 00_BS01_FM_023.01_02 procedure-4. Project’s
7 ILF SA Provided IN REV.01 Closed
HSSE Risk Assessment
The method statement document reference in the HSE Assessment checklist is not
correct.
Required Existing NOCs and permits from third party including municipality shall
be attached with MS.
The HSE assessment checklist is incomplete and stipulated requirements are not
addressed properly.
The contractor shall appropriately review all the documents prior submission to
improve the document quality.
Codes:
A - Approved
B - Approved if comments will be incorporated
C - Rejected, revise and resubmit
D - Received without comments Page 1 of 3
PO No . 701220122
Transmittal No.: WQIP-Q1-AWP-T-0093-V1 Name: Saad Ahmed/Mohammed Mubeen/Mohammad Haris
Transmittal Date: 29.10.2022 Position: HSE Manager/M.E/R.E
Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer:

Comment Sheet Date: 14.11.2022 Position:
WQIP-Q1-AWP-T-0093-V1 Method Statement Of Ductile Iron Pipe Works - Qatif 1 B
Section 01 of Risk Assessment , add:

-All Heavy equipments and operators must be third party certified and possess valid
1 ILF SA
SAG License.
-Control Measures for Heat stress
Section 02 of Risk Assessment ,add:

• All required permits from relevant third parties must be secured prior starting
works.
• Mechanical excavators shall not be used until all underground utilities have been
exposed by hand digging.
• Mechanical excavators with pneumatic breakers shall not be used within 3 meters
of any services/utilities. Shall only be used, when no other methods available to
2 ILF SA
break concrete or other hard materials.
• Mechanical equipment shall not be parked near to excavation edges where it may
result in collapse of excavations.
• Appropriate signage must be posted to aware equipment operators on
excavation hazards.
• Excavation inspection/assessment checklist must be maintained as per EPM-KSS-
PR-000032 Rev 002
The control measures mentioned in section 04 & 05 of Risk assessment are

3 ILF SA
insufficient.Contractor to revise accordingly.
Reference to section 6 of Risk Assessment. "Hydrotesting", add in Hazards:
4 ILF SA -
-Improper water discharge & soil erosion.
Codes:
A - Approved
PO No . 701220122
Transmittal Date: 29.10.2022 Position: HSE Manager/M.E/R.E

Comment Sheet Date: 14.11.2022 Position:
WQIP-Q1-AWP-T-0093-V1 Method Statement Of Ductile Iron Pipe
Reference Works -6.Qatif
to section 1
"Hydrotesting", add in control measure:
-All required work permits must be obtained.
-Pressure guages and other instruments must have a valid calibration and testing
5 ILF SA shall be conducted as per approved method statement.
-Appropriate signage shall be posted to aware personnel on the on-going pressure
testing activity.
-Personnel performing the test must be adequately trained and competent.
Ductile Iron pipes : include (Ductile iron pipes could also be to AWWA C151
6 ILF MM Section 8
pressure class 350).
7 ILF MM Method Statement Include NWC Spec. Section 2.2 .H. Factory protection for Pipes for Cement lining
Include NWC Project Spec. section 3.12 (1.Field Quality Contraol ) before carry out
8 ILF MM Section 12
Hydrostatic test.
Include NWC Spec. Section 2.2.i.Pipe & Fittings: Include Anti -Corrosion Pipe
9 ILF MM Section 12
Wrapping Tape
10 ILF MM Section 12.1.3 Please clarify comments number (2)
11 ILF MH Method Statement The pipeline route drawings/alignment sheets to be attached
Trench Excavation,Trench Bedding, Bell Holes,Trench Width, Rock
12 ILF MH Method Statement
Excavation,Blasting,Shoring
installing the polyethylene encasement done as per ANSI/AWWA C105/A21.5 detail
procedure to be included
Laying Condition such as Handling Pipe Into Trench,Push-On Joint Assembly-In cold
weather, it may be necessary to warm the gasket to facilitate insertion, Mechanical
14 ILF MH Method Statement Joints if applicabe all the details to be included.
Mechanical Joint Bolt Torque to be attached.

Pipeline Curve Geometry such as Maximum Deflection Full Length Pipe Push-on
15 ILF MH Method Statement Joint Pipe and Maximum Deflection Full Length Pipe Mechanical Joint Pipe and
Fittings details to be attached
The contractor must submit separate comprehensive procedure for Flushing,
Testing, and Disinfecting of ductile Iron Pipeline.
Codes:
A - Approved
PO No . 701220122
Transmittal No.: WQIP-Q1-AWP-T-0093-V1 Name: Muhammad Rizwan/Saad Ahmed
Transmittal Date: 29-10-22 Position: Senior QA/QC Engineer/HSE Manager
Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer: Hassan Hussein

Comment Sheet Date: Position: QA/QC Engineer
WQIP-Q1-AWP-T-0093-V1 Method Statement Of Ductile Iron Pipe Works - Qatif 1 C
Document Numbering need to be changed as per approved Document Numbering
1 ILF MR - NOTED : Whenever a Numbering system is approved, it will be changed
system procedure.
2 ILF MR WQIP-Q1-ILF-T-0018 ITP Not Attached NOTED
3 ILF MR WQIP-Q1-ILF-T-0019ITP Not Attached NOTED
4 ILF MR WQIP-D2-AWP-ITP-001-V0 and WQIP-D2-AWP-ITP-003-V0 not relevant to Q1 NOTED
5 ILF MR Scope and Purpose On this Document is not Clear. Provided IN REV.01
The attached Risk Assessment in the appendix C does not covers the Ductile iron
pipe Works scope.
The risk assessment shall be as per 00_BS01_FM_023.01_02 procedure-4. Project’s
HSSE Risk Assessment
The method statement document reference in the HSE Assessment checklist is not
correct.
Required Existing NOCs and permits from third party including municipality shall
be attached with MS.
The HSE assessment checklist is incomplete and stipulated requirements are not
addressed properly.
The contractor shall appropriately review all the documents prior submission to
improve the document quality.
Codes:
A - Approved
PO No . 701220122
Transmittal Date: 16-11-22 Position: HSE Manager/M.E/R.E

Comment Sheet Date: Position:
WQIP-Q1-AWP-T-0093-V2 Method Statement Of Ductile Iron Pipe Works - Qatif 1 B
Covered In Rev.01
Section 01 of Risk Assessment , add:
-All Heavy equipments and operators must be third party certified and possess
1 ILF SA
valid SAG License.
-Control Measures for Heat stress
Covered In Rev.01
Section 02 of Risk Assessment ,add:
• All required permits from relevant third parties must be secured prior starting
works.
• Mechanical excavators shall not be used until all underground utilities have
been exposed by hand digging.
• Mechanical excavators with pneumatic breakers shall not be used within 3
meters of any services/utilities. Shall only be used, when no other methods
2 ILF SA
available to break concrete or other hard materials.
• Mechanical equipment shall not be parked near to excavation edges where it
may result in collapse of excavations.
• Appropriate signage must be posted to aware equipment operators on
excavation hazards.
• Excavation inspection/assessment checklist must be maintained as per EPM-KSS-
PR-000032 Rev 002
The control measures mentioned in section 04 & 05 of Risk assessment are Covered In Rev.01
3 ILF SA
insufficient.Contractor to revise accordingly.
Reference to section 6 of Risk Assessment. "Hydrotesting", add in Hazards: Covered In Rev.01
4 ILF SA -
-Improper water discharge & soil erosion.
Reference to section 6. "Hydrotesting", add in control measure: Covered In Rev.01
-All required work permits must be obtained.
-Pressure guages and other instruments must have a valid calibration and testing
5 ILF SA shall be conducted as per approved method statement.
-Appropriate signage shall be posted to aware personnel on the on-going pressure
testing activity.
-Personnel performing the test must be adequately trained and competent.
Ductile Iron pipes : include (Ductile iron pipes could also be to AWWA C151 Covered In Rev.01
6 ILF MM Section 8
pressure class 350).
7 ILF MM Method Statement Include NWC Spec. Section 2.2 .H. Factory protection for Pipes for Cement lining Covered In Rev.01
Include NWC Project Spec. section 3.12 (1.Field Quality Contraol ) before carry out Covered In Rev.01
8 ILF MM Section 12
Hydrostatic test.
Include NWC Spec. Section 2.2.i.Pipe & Fittings: Include Anti -Corrosion Pipe Covered In Rev.01
9 ILF MM Section 12
Wrapping Tape
10 ILF MM Section 12.1.3 Please clarify comments number (2) Covered In Rev.01
11 ILF MH Method Statement The pipeline route drawings/alignment sheets to be attached Attached
Trench Excavation,Trench Bedding, Bell Holes,Trench Width, Rock Refer to MST of excavation and backfilling of utility Trench
Excavation,Blasting,Shoring
installing the polyethylene encasement done as per ANSI/AWWA C105/A21.5 Refer to MST of excavation and backfilling of utility Trench
detail procedure to be included
Laying Condition such as Handling Pipe Into Trench,Push-On Joint Assembly-In Covered In Rev.01
cold weather, it may be necessary to warm the gasket to facilitate insertion,
14 ILF MH Method Statement Mechanical Joints if applicabe all the details to be included.
Mechanical Joint Bolt Torque to be attached.

Pipeline Curve Geometry such as Maximum Deflection Full Length Pipe Push-on Covered In Rev.01
15 ILF MH Method Statement Joint Pipe and Maximum Deflection Full Length Pipe Mechanical Joint Pipe and
Fittings details to be attached
The contractor must submit separate comprehensive procedure for Flushing, Separate MST will be submitted next week
Testing, and Disinfecting of ductile Iron Pipeline.
Codes:
A - Approved
701220122
Water Quality Improvement-Project
Strategic Network & Reservoirs-Qatif Project 1
AlKhorayef Water & Power Technologies
ILF Consulting Engineers
METHOD STATEMENT
OF
DUCTIL IRON PIPE WORKS
Date:15/11/2022
Version: 02
1 of 61
Document History
Issue Status &

Description  Issued for Review/Approval  Issued for use
Reviewed by Approved by
Prepared by
Document Ref. Rev Issue Date Supervising Project
Contractor
Consultant Manager
WQIP-Q1-AWP- V0 03-10-2022 Hassan Muhammad
T-0093 Hussein Rizwan/Saad
Ahmed
WQIP-Q1-AWP- V1 27-10-2022 Hassan
T-0093 Hussein
WQIP-D2-AWP- V2 15-11-2022 Hassan

T-0093 Hussein
PMF-012-QUA-004_02 Method Statement (DI Pipe Work)Q1 2 of 61

LIST OF CONTENTS
Contents
LIST OF CONTENTS .............................................................................................................................. 3
1.0 PURPOSE ................................................................................................................................. 4
2.0 SCOPE ...................................................................................................................................... 4
3.0 DOCUMENT CONTROL ........................................................................................................ 4
4.0 DEFINITIONS, TERMS, AND ABBREVIATIONS .............................................................. 4
6.0 REFERENCES ......................................................................................................................... 7
6.1 Contract specifications & drawings .......................................................................................... 7
6.2 Submittals, Technical Reports & QA/QC Procedures .............................................................. 7
7.0 EQUIPMENT ........................................................................................................................... 7
8.0 MATERIAL.............................................................................................................................. 7
9.0 DUCTILE IRON PIPE HANDLING AND STORAGE .......................................................... 8
10.0 Repair of Coating and Lining ................................................................................................... 9
11.0 WORK PREPARATION........................................................................................................ 10
12.0 WORK EXECUTION ............................................................................................................ 10
12.1 PIPE INSTALLATION .......................................................................................................... 10
12.1.1 Assembly of Push-On Joint .................................................................................................... 10
12.1.2 Thrust block ............................................................................................................................ 14
12.1.3 Hydrostatic test ....................................................................................................................... 16
13.0 WORK INSPECTION ............................................................................................................ 17
14.0 SAFETY AND HAZARD PLAN .......................................................................................... 18
15.0 EMERGENCY ARRANGEMENTS...................................................................................... 18
16.0 TRAINING AND BRIEFINGS .............................................................................................. 19
17.0 MONITORING ...................................................................................................................... 19
18.0 UNSAFE BEHAVIOR ........................................................................................................... 20
19.0 RECORDS .............................................................................................................................. 20
Appendix A Inspection & Testing Plan
Appendix B Standard Forms
APPENDIX C Attachments & Sketches
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1.0 PURPOSE
This method statement is applicable for the Supply & Installation of 400mm to
1000mm diameter DI Pipes & Fittings intended for Water at the project as mentioned in
the Specifications & Approved Drawings.
It aims to demonstration that AWPT have a definitive safe system of work for the
activities considering all reasonably foreseeable Health, Safety and Environmental
hazards and associated risks.
2.0 SCOPE
The scope of works is to identify and regulate all the aspects regarding the works for DI
Pipe's & Fittings Installation. The objective is to ensure that the construction plan is
executed, controlled and documented in compliance with approved drawings and
specifications.
3.0 DOCUMENT CONTROL
This project procedure is a controlled document as required by the Project Policy and
issued in accordance with the contractual requirements.
Revision of this document will be issued in accordance with the project procedure and
requirements.
4.0 DEFINITIONS, TERMS, AND ABBREVIATIONS
NWC: National Water Company
MS: Method Statement
PQP Project Quality Plan
HSE Health, Safety, and Environment
GIS Geographic Information System
DI: Ductile Iron
ITP: Inspection and Test Plan
AWPT AlKhorayef Water and Power Technologies
ILF ILF Consulting Engineers
4 of 61
5.0 RESPONSIBILITY
Project Manager
Responsible for accomplishing the stated project objectives which include creating clear and
attainable project objectives, building the project requirements, and managing the constraints
of the project management triangle, which are cost, time, scope, and quality.
Construction Manager
Responsible for overall construction activities ensuring that all quality and safety procedures
are implemented and required approved permits are obtained.
Site Engineer
Supervise operations in accordance with the approved Method Statement, shop drawings,
specifications, material submittals, and schedules to achieve the acceptance of the project
deliverables.
Site Supervisor
Supervise closely, the activities designated to site foreman’s and ensure that all instructions
and safety procedures are followed and strictly adhered to.
Site Foreman
To liaise with the Site Engineer and Supervisor for the work execution.
QC Engineer/ Inspector
Ensure the proper implementation of the Quality system and monitor the overall quality of
the work is maintained. Conduct inspection and monitor tests.
Determine and report any non-conformance and recommended corrective actions. Ensure
that all personnel are aware of the quality requirement.
Training of relevant personnel.
Conduct surveillance and inspection duties at various stages to ensure compliance with PQP.
HSE Engineer
Ensure enforcement of safety procedures in accordance with the approved HSE Plan.
Will be closely monitoring the site engineer’s strict implementation of the MS and Risk
Assessment, the use of proper tools and equipment to maintain safety, certifications of
equipment and their adherence to safety regulations, reporting of any unsafe work or
stopping work that does not comply with ES&H procedures. Will advise for Health & Safety
5 of 61
requirements and monitor the Hazard controls implemented on site as per the Method
Statement/Risk assessment.
Chief Surveyor
Carry out a pre-construction survey to fix the locations and corresponding elevations as per
the approved shop drawings.
Ensure the quality and compliance during phases of surveying works and the regular
checking of the surveying equipment or periodic calibration from a third party.
Check the validity and the serial number of calibration certificates is available and posted in
the survey equipment.
Secure the proper safety guarding of surveying equipment.
To maintain the records of all surveying equipment handled.
Site Survey
Responsible for checking and ensure the level of Excavation, Pipe installation and Marking
of the backfill layers
Equipment Operator
The only authorized person to operate any equipment to be used in the project.
Banksman
The Banksman is responsible for assisting the movement of heavy equipment
Pipe Fitter
Inspecting the workplace, clearing obstructions and preparing materials and equipment.
Studying blueprints and planning pipe systems and related equipment installations.
Assembling and welding pipe components and systems
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6.0 REFERENCES
6.1 Contract specifications & drawings
SECTION 331413 PUBLIC WATER UTILITY DISTRIBUTION

PIPING
SECTION 331413 Cl.2.2 PIPES AND FITTINGS
BS EN 545 & AWWA C151 Ductile iron pipe
BS EN 1092-2 or BS ISO 2531 Flanged pipes
BS IS0 2531 or BS EN 545 Ductile iron fittings
BS EN 545 or ISO 4633 or AWWA C111 Rubber gasket
BS 6076 or DIN EN 14628 or AWWA C105 Polyethylene Sleeves
Manufacturers Specification
6.2 Submittals, Technical Reports & QA/QC Procedures
DAM-5-DOC-QC-001-V2 Project Quality Assurance and Quality Control Plan
DAM-5-DOC-HSE-001-V2 Project Safety Heath Environment Plan (PSHEP)
7.0 EQUIPMENT
The following specifications are applied as a supplement to this specification.
• Piping Material • Hand tools
• Mobile Crane • Power Tools
• Boom Truck • Excavator
• Chain Block / Belt & Chain • Loader
8.0 MATERIAL
Ductile Iron Pipes shall be C-Class to BS EN 545 or equivalent unless otherwise indicated
R1
in the Bill of Quantities or the Drawings and shall be suitable for an
allowable operating pressure (PFA) of [16] & It’s could also be to
AWWA C151 pressure class 350
Ductile Iron fittings shall be to BS IS0 2531 or BS EN 545 or equivalent with socket/ spigot
ends. Joint deflection at installation shall not exceed 50% of the
maximum allowed by manufacturer.
Flanged pipes wherever specified shall have screwed-on or cast-on flanges to sustain
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working pressure of PN16 minimum as BS EN 1092-2 or BS ISO 2531
or equivalent.
Rubber gasket shall be to BS EN 545 or ISO 4633 or AWWA C111 or equivalent
Polyethylene Sleeves shall be installed in buried condition and shall be in accordance with BS
6076 or DIN EN 14628 or AWWA C105.
9.0 DUCTILE IRON PIPE HANDLING AND STORAGE
9.1 UNLOADING
• Unloading of the pipe should be done on a level site and be controlled to avoid colliding
with other pipe sections. Care should be taken to avoid damage, especially to the spigots
and bells.
• Caution should be exercised to ensure personnel is out of the path of the pipe as it
moved.
• Lifting devices such as slings, chains, or cables should be placed around the pipe or
arranged so that the pipe is lifted in a horizontal position at all times. Padding should be
provided between the pipe and the lifting device so that the lifting device could not be
chipped or damaged the pipe.
• If the pipe has to be moved after unloading, the sections should be rolled or lifted, and
should never be dragged. Pipe sections should not be rolled over rough or rocky ground.
Figure 1
9.2 STOCKPILING
• For trench installations, the pipe should be placed on the side opposite the excavated
material.
• The pipe sections should be placed at a proper site so that they are protected from
traffic and construction equipment, but close enough to the trench edge to minimize
8 of 61
handling.
9.3 STORAGE
• The pipe should be stored in a safe place near the site as per Instructions
• The bottom layer should be placed on a level base, on timbers supporting the barrel
at either end. Each layer of bell and spigot pipe should be arranged so that bells are
at the same end.
• The bells in the next layer should be at the opposite end and projecting beyond the
spigot of the section in the lower layer. Where only one layer is being stockpiled, the
bell and spigot ends should alternate between adjacent pipe sections.
• All flexible materials, including joint lubricating compounds where applicable,

should be stored in a cool dry place in the summer. Preformed mastics should be
kept clean, away from oil, grease, excessive heat, and out of direct sunlight.
R1 10.0 Factory protection for pipes
• Pipes shall be internally cement lined to BS EN 545 or BS ISO 4179 with ordinary
Portland cement to BS EN 197-1 to specified thicknesses. The cement mortar lining
shall be certified as suitable for use with potable water by an internationally
accepted organization.
• Externally, pipe shall be coated with metallic zinc to BS EN 545 or BS ISO 8179
and followed by a bitumen coat to BS 3416 or BS ISO 8179 of minimum thickness 6
mils.
11.0 Repair of Coating and Lining
• In case of repairs are needed the AWPT team shall take immediate action to correct
the situation.
• Its shall be submitted the repair procedure to the consultant for approval. The
procedure for the repair shall be as directed by the consultant engineer and the
9 of 61
manufacture specification.
12.0 WORK PREPARATION
Before commencement of Installation the following are required to be carried out:
• Check the pipes routing are as per the approved shop drawings.
• Check the alignment & level of pipes.
• Check if any damage has occurred during offloading.
• Check that the location of pipe routings has been excavated with the required depth.
13.0 WORK EXECUTION
13.1 PIPE INSTALLATION
13.1.1 Assembly of Push-On Joint
• Using a wire brush and a rag, carefully clean the inside of the socket particularly the
gasket recesses. In particular, remove any deposits of earth, sand, etc. also clean the spigot
of the pipe to be joined and the gasket itself. Check the presence of the chamfer, as well as
the absence of any damage on the spigot of the pipe.
• Check the condition of the gasket and insert it into its recess, with the lips pointing
towards the bottom of the socket. Make sure that the gasket is correctly compressed all the
way round.
• Coat with lubricating paste recommended and supplied by manufacturing, the spigot end
of the pipe and the exposed surface of the gasket. The gasket recess must not be coated
with lubricating paste, except for small diameter pipes or fitting when problems arise on
fitting the gasket.
• Center the spigot in the socket and hold the pipe in a position by resting it on two wedges
of bedding soil.
• Push in the spigot until the first mark disappears inside the socket. The second mark must
still be visible after assembly.
• Check that the gasket is correctly in position by inserting the end of a metal ruler through
the annular spigot and socket gap until it touches the gasket. The ruler must penetrate to
the same depth around the whole circumference.
• Jointing must be done with well aligned pipes. Make sure that the curvature after
10 of 61
assembly does not exceed the permissible angular deflection of particular joint.
• For assembly Pipes & Fittings shall be used mechanical winches.
• It is possible to use the hydraulic force of the arm and bucket of a mechanical digger to
join pipes and straight fittings. In this case:
✓ place a wooden batten between the pipe and excavator bucket.
✓ push slowly and steadily, observing the rules for pipe joining.
R1 13.1.2 Assembly of Mechanical Joint
• This joint is used where it is difficult to effect push on joint and to make good a leaking
pipe in a pipeline
• This joint comprises a gland, a trapezium shaped gasket and set of bolts, nuts and washers.
• In order to complete this joint the metal gland is inserted over the spigot end of one pipe.
The gland will have sufficient number of bolt holes.
• The socket of the next pipe to be joined will not have any groves inside but the internal
diameter will be sufficient enough to accommodate a trapezium shaped rubber gasket.
• The spigot of pipe with the gland and rubber gasket is inserted in to the socket of the next
pipe and bolts are inserted into the gland in such a manner that the hook heads are towards
the socket of the pipe to be joined.
• The gland pushes the rubber gasket and presses it so that the circumferential seal is
affected after jointing.
11 of 61
R1
13.1.3 Assembly of Flange Joint
• Flange joints are rigid joints. Flanges are fixed on either ends of barrel pipe piece.
• The jointing of the two flanged end pipes is done by placing gaskets in between the
flanges and tightening the flanges with bolts, nuts and washers.
R1
13.1.4 Restrained joint pipes
• The DI pipes with these joints are ideally suitable for the pipe line to be laid over loose
soil or marshy land where one cannot provide anchor blocks at Tee points, or bends etc.
• It is also used where the pipeline traverses a hilly terrain.
• This joint comprises an assembly of socket and spigot pipes with glands, split ring and a
set of hook bolts, nuts and washers.
• The spigot end of the pipe is provided with a weld bead and the socket of the pipe to be
joined have a circumferential projected collar.
• The procedure for jointing two pipes is as under:
✓ The gland made of SG iron have an internal diameter slightly above the
dimension of the weld bead outer diameter. The gland is slid over the spigot
end of the pipe and rested.
✓ The split ring or arrester ring or retainer ring is having an internal diameter
12 of 61
exactly as that of external diameter of the pipe barrel. The split ring is
opened slightly and slid over the weld bead and rested within the gland in
such manner that the taper of the spit ring and the inside taper of the gland
match exactly.
✓ Insert the rubber gasket in to the socket of the next pipe to be joined.
✓ Make the jointing of the two pipes by inserting the spigot end of one pipe
into another.
✓ Move the gland along with split ring towards the socket of the next pipe till
the weld bead on to spigot of the pipe.
✓ Insert the hook bolts from socket side in to the gland and start tightening
using bolts, nuts and washers.
✓ Complete tightening to ensure restrained jointing.
R1 13.1.5 Allowable Deflection
• Push on joints can be deflected up to 3º30‘depending upon pipe diameter. Long radius
curves can be negotiated without fittings. The details are as mentioned in the following
table:
13 of 61
R1 13.1.6 Polyethylene Sleeve
• Polyethylene Sleeves: Protective polyethylene sleeves shall be used with all DI pipes and
fittings to be installed in buried condition and shall be in accordance with BS 6076 or DIN
EN 14628 or AWWA C105 and pipes and fittings must be clean and dry before sleeving.
• Cut the barrel and join sleeves to the dimensions indicated.
• Before lowering the pipe into the trench, raise it up and slip the pleated sleeving along the
barrel.
• The sleeving must fit in the pipes as tight as possible (importance of the fold and ties).
• The barrel and joint sleeve overlaps must provide total continuity of protection.
• The fold must always be made at the top of the pipes, to limit the risk of damage during
backfilling.
• Anti-Corrosion Pipe Wrapping Tape: The tape shall be supplied 150 mm or 225 mm wide
in 15 m or 25 m rolls, or approved by Engineer depending upon the requirements.
✓ Pipe diameters up to 200mm, 150mm width tape shall be used.
✓ Pipe diameters above 200mm, 225mm width tape shall be used.
13.1.7 Thrust block
• Thrust blocks in a pipeline refer to the concrete blocks provided in buried pipelines for
preventing movement and absorb thrust forces. For large buried pipelines, the pressure
thrust force becomes too large that is usually exerted on elbows and tees. Thrust blocks
are therefore added in those regions to avoid the failure of piping components.
• Thrust blocks are needed in underground pipeline directional changes. So, in all the
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fittings likes elbows, wyes, Tees, Caps, wherever the pipeline changes the direction.
Factors Affecting the Size of a Thrust Block
So, as specified above, there are four parameters required for sizing a thrust block.
Those are:
• Maximum Internal pressure to calculate thrust force
• Pipe Size to calculate pipe cross-sectional area for calculating thrust force.
• Soil bearing load to find out the area required for the thrust block and
• Type of fitting (& Degree of angle in case of bends) to define the geometry of the thrust
block.
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13.1.8 Hydrostatic test
R1
• Field testing: Generally:
✓ Provision of test equipment: All items for test have to be provided on site before the
test i.e. pressure gauges, instruments, water etc.
✓ Carry out tests in the presence of the Engineer's Representative.
✓ Fittings and joints: Permanently anchor fittings before testing and leave all joints
exposed for checking.
✓ Test sections: Limit test sections to not more than 500 m.
✓ Test sections: Test pressure lines between valve chambers whenever possible.
✓ Test sections: No testing shall be carried out against or through the pressure reducing
valves. The setting of the pressure reducing valves shall not be changed for testing
purposes.
✓ Test plug: Secure end of main and test plug by struts.
✓ Closed valve: Do not test against a closed valve unless there is no acceptable
alternative.
✓ Apply pressure by manually operated test pump or, in the case of large diameter
mains, by power driven test pump, if approved.
✓ Examine exposed joints and repair visible leaks.
✓ Failure: Should a test fail, locate and replace or make good defective pipe or replace
and make good faulty joint. Retest main.
✓ Records: keep test records in an approved form. Hand original copy to the Engineer
immediately after completion of test.
✓ Carry out hydrostatic test while pipeline is partially backfilled.
• Hydrostatic testing of pressure pipelines:
✓ Fill pipe slowly with water from lowest point. Do not use power-driven pump unless
approved.
✓ Fill absorbent pipes with water and allow to stand for at least 24 hours to allow
complete absorption.
✓ Entrapped air is to be bled before pressurizing.
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✓ Pressurizing is to continue until specified test pressure is reached in lowest part of
section under test. Bleed further quantities of entrapped air while raising pressure.
✓ Maintain test pressure for specified test duration with pumping stopped.
✓ Re-pressurize to original test pressure and record respective volumes of water

pumped.
✓ Failure: Pipeline will be deemed to have failed test if:
✓ Visible leaks are detected, regardless of leakage being within specified limits.
✓ Volume of water lost during period when pumping was stopped exceeds allowable
leakage.
✓ Test pressure: Generally, 1.5 times the maximum sustained pressure.
✓ Test period: 2 hours.
Allowable leakage 0.02 liter/mm diameter/km length/day/10 m of applied pressure.
•
R1
After hydrostatic test the water will be disposed as:
✓ In disposal area will get from authorities.
✓ Drainage point will be coordinated with relative partner as (Eastern Municipality &
NWC).
✓ By tankers suction.
14.0 WORK INSPECTION
• All pipe tests should follow a PQP and NWC specifications, and each test must approve by
a consultant engineer and under his supervision.
• Installing pipes must follow the supplier's instructions with the proper tools and experienced
staff members.
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• The thickness of bedding down, around, and above pipes must be checked and approved by
the Consultant engineer (ILF).
• The consultant supervisor shall check the slope of the pipe in approved shop drawings and
approve it before starting any partial backfilling activities.
• DI Pipe and Fittings Installation Work must be according to the DI Pipes and Fittings ITP.
15.0 SAFETY AND HAZARD PLAN
The Hazards, Risks and control measures for the activities to which this Method Statement
relates are contained within Appendix C. PLEASE NOTE: The assessments in Appendix C are
not only for excavation they relate to works that are or could also be associated with the
Excavation and backfilling works.
In addition, AWPT officer will undertake a JSA (Job Safety Analysis), and brief the work
force, to ensure all necessary precautions are in place and taken during the work.
In respect to excavations; dependent upon the Geotechnical Report Results for the excavation
areas / Shop Drawings, and the determination of the soil type / category - A, B, C, AWPT Site
Engineer will ensure that the correct support mechanism is provided e.g. Shoring, Stepping,
Benching, Sloping and were appropriate – shielding. Were the support mechanism requiring
design approval, this will be independently sourced / qualified.
Whichever support mechanism will be utilized, it will be subject to a daily inspection by

AWPT Site Engineer prior to workers being allowed to enter.
The Supervising Engineer must ensure safe access / egress for all excavations avoiding the use
of ladders and providing suitable staircases.
Increased Lighting levels should be considered on access / egress routes and internal to the
excavations.
16.0 EMERGENCY ARRANGEMENTS
Emergency arrangements will be implemented by AWPT in the event of:
• Fire property
• Flood • Near Miss
• Injury to personnel • Dangerous Occurrence - or similar

emergencies
• Damage to plant / equipment and
On site for the duration of the work will be AWPT HSE Officers and Site Supervision who are
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trained ‘First Responders for the purposes of Fire and First Aid and dealing with general
emergency situations. Their contact details will be provided and posted at the worksite for the
duration of the works. In the event of requiring Ambulance Fire or the Police, the First
Responders shall obtain this assistance.
The First Responders are also trained in engaging with the site security for the purposes of
controlling access to site for the emergency services should they be required.
The First Responder will immediately inform the client of any undesired event on site in line
with AWPT approved reporting procedures. All necessary Investigations and reporting (post
event) shall be undertaken by AWPT and were required with the client.
First Aid Kits will be available at key locations throughout the site for use as required, by First
Responders. In the event of the use of Hazardous Substances and Materials and were dictated
by the MSDS, additional First Aid arrangements will be made available at the point of work
e.g. Eye Wash Stations etc.
Notwithstanding the above, there shall be a central First Aid Room at the Office & Welfare
area, with First Aid supplies and a stretcher as required.
17.0 TRAINING AND BRIEFINGS
All Personnel on site will attend HSE Induction Training provided by AWPT resident HSE
Personnel.
Briefing records will be held on site in the Site Safety Pack readily available for inspection /
audit.
All Personnel involved in the work activities to which this Method Statement relates shall be
provided with a briefing on the key elements of this Method Statement; In particular; hazards,
associated risks and control measures to adopted before any work activities are allowed to
begin.
In addition, prior to work commencing the AWPT Site Supervisor will undertake a Job Safety
Analysis (JSA) at the location of the to identify any specific hazards and risks at the immediate
work location. Once this is done, he must determine any additional control measures and brief
the work force on the JSA requirements.
18.0 MONITORING
Ensuring HSE compliance on site, rest firstly and firmly with AWPT Supervision. They will
ensure that the work force is well briefed, comply with the Method Statement requirements,
general HSE requirements of the site and best practice. A key role of AWPT Supervisor is
NOT to condone unsafe practices or allow an unsafe place of work to develop. AWPT19 of 61
Supervisor MUST intervene on every occasion that this becomes evident. ‘Unsafe Behaviors’
will be dealt with by disciplinary action.
AWPT HSE Engineer and Officers will carry out daily observations of the site and complete a
Daily SOR – Site Observation Report. AWPT HSE will intervene on every occasion to ensure
compliance.
Where there is imminent danger from equipment damage or personal injury, AWPT will
intervene – STOP work, undertake the required remedial action and complete a AWPT
‘Unsafe Act / Condition Report’
All Reports will be shared with the client, and will form the basis of AWPT Monthly HSE
Performance Report.
19.0 UNSAFE BEHAVIOR
AWPT HSE procedure for dealing with individuals or groups of individuals within the work
force who display Unsafe Behaviors that could give rise to damage of equipment, personal
injury or similar undesired event. The process is formal and is recorded. The results of the
process may result in instant dismissal, 1 or 2 written warnings, support training etc. All
disciplinary actions will be shared with the client.
20.0 RECORDS
Inspection records generated by this procedure are to be managed in accordance with the
project procedure.
Records of monitoring, analysis, and improvement shall be maintained on-site throughout the
contract period, following which they shall be passed to the Corporate Quality Department.
Such records shall be maintained for a period as per the contract, after which they may be
disposed of.
- - END OF TEXT - -
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APPENDIX A
INSPECTION & TESTING PLAN
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Inspection Test Plan for Ductile Iron Pipe Works ‫خطة الفحص واإلختبارات لألعمال‬
Ref No.: WQIP-Q1-AWP-T-0093 Issue No.: Date: 15-11-2022
Acceptance Criteria ‫معايي القبول‬

‫ر‬ Inspection Type
Frequency of Test /
Activity Responsibility Verification Documents
SN Inspection Third Party
‫النشاط‬ ‫المسؤولية‬ Reference Documents Acceptance Limits Tolerance ‫التوثيقات المطلوبة للفحص‬ Contractor Consultant
‫ الفحص‬/ ‫معدل التكرار لإلختبار‬ Laboratory
‫الوثائق المرجعية‬ ‫حدود القبول والرفض‬ ‫السماحية‬ ‫المقاول‬ ‫اإلستشاري‬
‫معمل اإلختبارات‬
Before Start Work/ Each
1.0 Work Permit HSE Engineer Work Permit Procedure PMF-017-HSE-005 v3 NWC Permit to Work Form R R
Pipe lines
QC Engineer / Mech
Review approved profiles and Engineer / Construction Before Start Work / Each
2.0 Approved Construction / IFC Drawings ILF/NWC Approved Code A or B Profile & Surveyor Field Sheet H R
drawings & Prior to start work. Manager Pipe lines
QC Engineer / Mech a.As NWC Specs

Material Supply, storege and Engineer / Construction b.As per Manufacturer Recommendation a.As per Manufacturer Recommendation
3.0 Before Start Work H R
Handling Manager/ Store Keeper c.Approvad Method Statement for DI Pipe
works (MS Ref# WQIP-Q1-AWP-T-0093 )
a. MIR
QC Engineer / Mech a. As Material Approval submittal (MAT) NWC Spec
DI Pipes Material Inspection Report b. Delivery Ticket
4.0 Engineer /Construction As per Delivery Note b. NWC Specs SECTION 331413 Cl 1.7 2 SECTION 331413 Cl 1.7 2 Manufacturers tolerances H H
Prior to site usage c. Factory Acceptance Test Certificate
Manager c. Approved Drawing
d. Independent Laboratory Test Certificate
Quality Engineer /
Before starting pipe
5.0 clearance from each Departments Surveyor /Mech a.Approved WIR for previous activity a.Approved WIR for previous activity R R
laying work.
Engineer / Civil Engineer
Installation of the pipe according to Quality Engineer / a.As per Manufacturer Recommendation
a. NWC Specs SECTION 331413 Cl 3.7
6.0 the approved drawings, levels, Surveyor /Mech Per Section SECTION 331413 Cl 3.7 Manufacturers tolerances b.Approvad Method Statement for DI Pipe works H H
b. Approved Drawing
alignment, and slopes Engineer c.Survey Sheet

Installation of the Fitting pipe, valve Quality Engineer / a. WIR
b. Approved Drawing
7.0 Chamber & Thrust block according Surveyor /Mech Per Section SECTION 331413 Cl 3.7 Manufacturers tolerances b. Survey Sheet H H
c.Approvad Method Statement for DI Pipe
to the approved drawings. Engineer / Civil Engineer C.PMF-012-QUA-087 Inspection Checklist For Pipeline Installation
works
Quality Engineer /
Pipe Cleaning &Testing Prepartion b. Approved Drawing NWC Specs SECTION 331413 Cl 3.12 a. WIR for witness
8.0 Surveyor /Mech Per Section H H
& Partial Backfilling c.Approvad Method Statement for DI Pipe NWC Specs SECTION 331413 Cl 3.13 b. PMF-012-QUA-087 Inspection Checklist For Pipeline Installation
Engineer / Civil Engineer
works
a. WIR
b. Surveyor Field Sheet
QC Engineer / Mech a.Limit test section to not more than c. PMF-012-QUA-082_02 Leak Test for Water Mains (Water Mains,
Per Section / As per a. NWC Specs SECTION 331413 Cl 3.12 As per Consultant Engineer
9.0 Hydostatic test Engineer 500m Pipelines and HC) H H
Work Done b. Approved Drawing Requested
b.Lines Between valve Chmber d.Hydrotest record
e.Calibration Certificates of Guages and pump
Notes:
- Technical Specification refers to Technical Speification for Water/Sewer Network ‫الصح‬ ‫ي‬ ‫ و شبكات الرصف‬/‫مرجعية المواصفات إىل المواصفات الفنية التابعة لمشاري ع المياه‬
- NWC Project Manager is surveillant for all activities ‫ مراقبة جميع األنشطة‬- ‫المشوع رشكة المياه لوطنية‬
‫مدير ر‬
- These quality control measure must, as a minimum, cover the items stated on this form. The Contractor may need to implement other control measures not listed on this form. These additional measures must be added to the form. ‫ ما قد يتطلب أن يقوم المقاول‬.‫تغط البنود الورادة يف هذا النموذج‬
‫ي‬ ‫إج راءات التحكم يف الجودة الواردة يف النموذج أعاله يجب أن‬
‫ وعىل المقاول إدراج هذه اإلجراءات اإلضافية‬،‫غي واردة يف النموذج‬
‫بتطبيق إج راءات تحكم ر‬.
H = Hold ‫استالم‬
MIR = Material Inspection Request ‫ إستالم المواد‬/‫طلب فحص‬ W = Witness ‫الشاهد‬
Forms: Inspection Type:
WIR = Work Inspection Request ‫ إستالم األعمال‬/ ‫طلب فحص‬ R = Review ‫المراجعة‬
S = Surveillance ‫المراقبة‬
All dates to be entered in format: dd/mm/yyyy 22 of 61

PMF-012-QUA-031_02 Inspection Test Plan for Pipeworks (DI)
APPENDIX B
STANDARD FORMS
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APPENDIX C
Attachments & Sketches
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1. HSSE Risk Assessment
‫ر‬
1. ‫بالمشوع‬ ‫تقييم المخاطر‬
Risk Scoring Matrix‫مصفوفة المخاطر‬

Sever ‫بالغ الشدة‬ 4 4 8 12 16
‫شدة التأثي‬ Significant ‫جسيم‬ 3 3 6 9 12

Impact Moderate ‫متوسط‬ 2 2 4 6 8
Minimal ‫بسيط‬ 1 1 2 3 4
1 2 3 4
Rare ‫نادر‬ Probable ‫محتمل‬ Likely ‫محتمل للغاية‬ Certain ‫مؤكد‬
likelihood/ ‫االحتمالية‬
Legend
Risk Index Low Medium High Very High
‫تصنيف الخطورة‬ ‫منخفض‬ ‫متوسط‬ ‫عال‬ ‫عال جدا‬
‫ي‬
Risk Score
1 to 3 4 to 6 7 to 9 10 to 16
‫الخطورة درجة‬
Risk Assesment DI
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Date of risk assessment ‫أعضاء فريق التقييم‬ ‫قائد فريق التقييم‬
‫تاري خ التقييم‬ Risk assessment team members: Risk assessment leader:
Eng. Mohamed Ghaly Eng. Ahmed Mousa
( Senior Safety Officer) (Safety Officer)
24-10-2022 Eng. Abdullah Naveed
RISK ASSESSMENT: DUCTILE IRON PIPE WORKS
Probability
‫االحتمالية‬
Description of
Impact
‫الخطر‬
Description of Hazard Control Measures Resp. Person
‫التأثي‬
Risk
NO Activity
‫وصف المخاطرة‬ ‫تدابي السيطرة والتحكم بالخطر‬
‫ر‬ ‫الشخص المسئول‬
‫ر‬
‫وصف النشاط‬
• Designate the access road for vehicles used in

excavation work activities and Away from pedestrian
walkways.
• All equipment should be inspected
• Crashing Moving • Loads must be secured so they do not cause vehicle
Equipment instability, and do not exceed the manufacturer's
Safety Officer
• No Training specification for the vehicle.
1 Site Preparation Site Engineer
• Slips, trips, and falls. • All vehicles to be fitted with reversing alarms and
2 4 8 Supervisor
• Heat Stress flashing beacons
• Traffic Risk • All equipment is to be formally inspected before
working at the site & fixed with a certificate. A flagman
to control the vehicle movement.
• All Heavy Equipment and Operators must be 3RD Party
certified and possess a valid SAG license
Risk Assesment DI
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• Train all employees on heat stress and
Ensure proper precautions and adequate drinking
water supply and welfare facilities.
• Ensure that everyone involved in the excavation
activities is trained, registered as competent, and
aware of their roles and responsibility
• All required permits From relevant 3rd Parties must be
secured prior to starting work
• Mechanical Excavation shall not be used until all
underground utilities have been exposed by hand
digging.
• Mechanical excavation methods shall not be used
within 0.5 meters of any buried service (manual
excavation only).
• lines/ power Lines • PTW to be at the work location including TBT & RA.
• Accident • Proper PPE to be used (safety shoes, safety glasses,
2 Excavation Safety Officer
• Hand and foot-crushing 3 4 12 safety helmet, gloves, and vests)
Site Engineer
injury • Slope protection should be provided based on the
Supervisor
actual soil conditions.
• Where sloping is not applicable a suitable shoring
system is to be implemented.
• Mechanical excavators with pneumatic breakers shall
not be used within 3 meters of any services/ utilities
and shall only use when no other methods available to
break concrete or other hard material
• Mechanical equipment shall not be parked near
excavation edges where it may result in the collapse of
excavations.
• Appropriate signage must be posted to aware
equipment operators of excavation hazards
Risk Assesment DI
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• Excavation inspection/ assessment checklist must be
maintained as per EPM-KSS-PR-00032Rev022
• Proper transportation, use handling, and disposal of

hazardous substances (spill/contamination) must be
observed Strictly
• Concrete waste is to be disposed of a in designated
• Environmental Hazards skip waste collection area as per NWC Safety Officer
(Air, Ground, Water, Dust, 3 3 9 recommendations. Site Engineer
Noise) • Ensure Proper dust suppression method and Supervisor
determine the frequency of work to be done by water
tankers
• Declare the whole site an as “No Burning” zone for all
types of waste materials
• No workers allowed going into the excavation during

mechanical excavation.
• Suitable access & egress to the excavation should be Safety Officer
• Falling of people in the
3 4 12 maintained Site Engineer
excavation
• Sings & Hard barriers should be erected all around the Supervisor
excavation area at least one meter from the
excavation edge, and shall encompass the spoil heap
• Electrocution, Gas release

due to underground utility • Ensure that all material used in providing support for
damage the excavation is of sound condition and free from
defects as per the Site maps
Safety Officer
• Appropriate ladders, correctly restrained, should be
2 4 8 Supervisor
used to enter and exit the excavation.
Site Engineer
• Check all drawings to locate the underground utilities
• Manual excavation should be done around the
excavation area where underground utilities
Risk Assesment DI
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• De-watering water is to be disposed of only an in
• Stagnant water
approved area with approval.
• Flood Safety Officer
• All de-watering pipe and pumps are, pits to be
3 Dewatering • Mechanical Failure 3 4 12 Site Engineer
inspected ted on a daily basis/ before commencing the
• Mosquito breeding Supervisor
activity.
• Area work must be barricaded

• must be all labor & drivers take safety induction for
installing pipework
• Ensuring all survey drivers know the speed limits &
traffic tows
• Pipes broke or checked • Ensure that all safety tools are in good condition &
matching with roles
• Crushing of body between
• All personnel must be well-trained and equipped with
delivery truck and crane.
the required PPE
• Accident /Injury • must be removing the excavated sat oil each end of
Safety Officer
4 Unloading • Hand and foot-crushing day
4 3 12 Site Engineer
Pipe Ductile injury • All areas should barricade cade and only authorized
Supervisor
• Slip, trip and fall hazards. persons are allowed to enter
• Crane, boom truck may fall • Crane should be parked at minimum 1.5 m away
in excavation from edge of Excavation and proportionally increase as
the per depth of Excavation
• Bad Storage
• must be Balance While Unloading the Pipe must Be
Use Good Rope and Chains and tested
• must be Follow the pipe factory instruction which
approval (storage & installation)
• Follow the safety instructions (night-light & safety
barriers …etc.)
Risk Assesment DI
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• Equipment damage
• Mechanical aid must be provided and utilize and
• Damage tools maintain in good working condition this includes but is
Thrust block • Slip/trip/fall not limited to trolley, crane truck, and skidder Safety Officer
5 4 2 8
• Protruding nails • Provision of a safe system of work regarding manual Site Engineer
handling and all relevant employees must be trained Supervisor
• Injuries on it.
• all worker/employees shall be worn PPE

• Access shall be provided and the area must be cleaned
• Breaking/failure of line, • Air provided at the highest elevation must be
gasket, flanges, and gauges. available.
• Air entrapment inside the • Gradual filling of lines shall be done keeping the vent
pipe. open.
• Ensure that the line is vented to remove air pockets
• Usage of an engine-
before pressurization.
operated pump. • Pressure should be raised gradually under control to
• Inadvertently/sudden allow time for pipes to strain and time for personnel to
increase of pressure due to check for leaks.
Safety Officer
underrated or non- 4 3 12 • There shall be at least two pressure gauges, one at the
6 Hydro Testing Site Engineer
calibrated pressure gauges. lowest point and another at the highest point in the
Supervisor
system
• Substandard support
• Hydro testing crew should not stay in the direction of
• Injuries the blind flanges to prevent injury in case of flange
• Slips, strips rapture.
• Improper water discharge • All hoses/ piping/gaskets and connectors/clamps shall
be of adequate rating to withstand pressure.
& soil erosion
• Personnel shall not approach the system under high
Pressure.
• Only essential and trained persons shall be allowed at
the Hydro test work location
• Access shall be free from any obstacle.
Risk Assesment DI
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• Supervisors shall be present at the work location
during hydro testing activities are done.
• All required work permits must be obtained
• Pressure gauges and other instruments must have a
valid calibration and testing shall be conducted as per
the approved method statement.
• Appropriate signage shall be posted to aware personal
on the ongoing pressure testing activity
• Personal performing the test must be adequately
trained and competent.
Risk Assesment DI
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PMF-012-QUA-004_02 Method Statement (DI Pipe Work)D5
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HSE Assessment Checklist for Work Method Statement
Cluster: Eastern Region

Project ID: 701220122
Project Name: Water Quality Improvement-Project Strategic Network & Reservoirs-Qatif Project 1
Project Manager Name: Ahmed M. Alshuleh
Contractor Company Name: AlKhorayef Water & Power Technologies
Supervision Consultant Company Name: ILF Consulting Engineers
Method Statement Title: DUCTILE IRON PIPE WORKS
Method Statement Document
WQIP-Q1-AWP-T-0093
Reference:
Method Statement Version: V2
Method Statement Date: 15-11-2022
ACCEPTANCE OF THE HSE ASSESSMENT FOR THE METHOD STATEMENT
Acceptance signatures of authorized persons are required in order to support acceptance of the Method Statement:
Name Date Signature Name Date Signature

Requested by: Accepted by:
Mohamed Ghaly 15-11-2022
Contractor’s HSE Representative Supervision Consultant
CAVEATS / RESERVATIONS
Provide details of any caveats or reservations regarding acceptance of the HSE Assessment.
State ‘Not applicable’ if there are no such caveats or reservations at this stage.
No activity will start before issuing a work permit approved by the site HSE officer other Permits will be obtained from relevant
authorities(the municipality and traffic department) before starting the works.
Important Note: This checklist has multiple sections. ALL Contractor Method Statements for construction works MUST be
accompanied by a completed, contemporary HSE Assessment Checklist in order to be accepted for the works to commence.
EACH TIME the checklist is used, ALL sections MUST be completed by the Contractor’s authorized, competent person (HSE
representative) and then the completed checklist must be given to the Supervision Consultant, who must highlight the checklist
with requirements for NWC work permit(s) associated with specific HSE risks expected to be encountered during the described
work activities.
Method Statement – must be drafted by the Contractor’s responsible person before passing it to the Contractor’s HSE
representative (pre-authorized, competent specialist in construction works HSE).
NWC Permit to Work – requirements for permits under NWC’s own system are to be highlighted on the checklist after the
Contractor’s HSE representative has recorded his assessment of the Method Statement.
(1) GENERAL
Refer to ‘HSE Guideline for Construction Sites – General’ for details of NWC’s requirements.
This is document number PMF-017-HSE-100 and is a supporting document from Section 15 of the Project Management Manual.
PMF-017-HSE-006_02 HSE Assessment Checklist for Work Method Statement (DI Pipe Work) 43 of 61
Existing NOCs and Permits adequately cover the scope of the Method
Statement
1.1 Coordination with Local Authorities or
The existing NOCs and Permits do not adequately cover the scope of the
Method Statement
Remedial action to be taken, if required, with regard to coordination with local authorities:
Permits will be obtained from relevant authorities (the municipality and traffic department) before starting the works.
Workers named in the Method Statement are competent to undertake the

work, from an HSE perspective........................................................................
1.2 Competency or
Workers named in the Method Statement are not competent to undertake the
work, from an HSE perspective..................................................................
Remedial action to be taken, if required, with regard to competence levels of named workers:
Workers names will be attached and submitted in TBT on a daily basis
The Method Statement is specific and detailed to the known environment of

the works location and the timely sequencing of the work activities, so that a
proper risk assessment can be carried out............................................
1.3 Planning of the Work
or
The Method Statement is insufficiently detailed and non-specific, to prevent a
proper risk assessment being carried out........................................
Remedial action to be taken, if required, with regard to ability to carry out a proper risk assessment:
RA And TBT will be attached to daily work permits according to the activity
The Method Statement does not need any additional training to be carried out
or update of induction training.................................................................
1.4 Inductions and Training or
Specific training needs to be carried out and/or changes to the site induction
materials need to be made..............................................................
Description of additional training to be carried out and/or updates to the site induction materials:
1. emphasize overall safety rules and company safety policy, plus an explanation of specific hazards and the applicable safety
rules and practices to offset these hazards.
2. each employee must be made aware of his responsibilities, the hazards of his work, and what to do in emergencies.
3. The training program will be implemented following the Competence and Awareness training procedure.
4. specific training for confined space entry and underground utilities shall be given to workers prior start of work.
5. Awareness of the environment and its effects on it by the work being carried out.
6. Making personnel aware of the need to develop our activities with as little risk as possible, putting into place all prevention
measures considered necessary to eliminate such risks at their source or reduce the consequences should they occur.
Existing site boundaries and site access remain fit for purpose under the
Method Statement...........................................................................................
1.5 Site Boundaries and Site Access or
Changes need to be made to the site boundaries and site access arrangements
as a result of the Method Statement........................................
Description of changes required to the site boundaries and/or site access arrangements:
after approved work permits from authorities Site boundaries will be modified on an activity basis with safe distances according
to work activities as per traffic study for each site
The existing Traffic Management Plan remains fit for purpose under the
1.6 Traffic Management Plan or
Changes need to be made to the Traffic Management Plan as a result of the
Description of changes required to the traffic management plan:
1.showing the layout of signages and detours will be submitted to the traffic authorities and ILF/NWC for their review and
approval prior to the issuance of permits.
2. Adequate lighting arrangements as per the road and transport authority requirements will be provided with night supervisors
to ensure having proper lighting throughout the night time
The existing welfare facilities remain fit for purpose under the Method
Statement.........................................................................................................
1.7 Welfare Facilities or
Changes need to be made to the welfare facilities as a result of the Method
Statement.........................................................................................................
Description of changes required to the welfare facilities:
1. Welfare includes anything that is done for the comfort and improvement of employees and is provided over and above
wages.
Welfare helps in keeping the morale and motivation of the employees high to retain the employees for a longer duration.
AWPT provides all necessities at the site for the workers which includes
• Cool water
• Rest shelter
• toilets
• First Aider and first aid kit.
Fire Extinguisher
The existing workplace lighting remains fit for purpose under the Method
Statement.........................................................................................................
1.8 Workplace Lighting or
Changes need to be made to the workplace lighting as a result of the Method
Statement...........................................................................................
Description of changes required to the workplace lighting:
An assessment shall be made to determine the lighting requirements of access routes and work areas. Signs: Site pedestrian
and facility vehicle signs and road markings shall be provided to the standards set by the local authorities. To ensure a standard
approach, signs should not be dissimilar to public highway signs.
The first aid provision remains fit for purpose under the Method
1.9 First Aid
Statement.........................................................................................................
or
Changes need to be made to the first aid provision as a result of the Method
Statement...........................................................................................
Description of changes required to the provision of first aid:
1.Persons trained in first aid and capable of responding rapidly to any incident will be available at all times on each shift and at
all working locations.
2.All persons will be informed of the first aid arrangements
The scope of the Method Statement is adequately covered by the existing
Emergency/Evacuation Plan.............................................................................
1.10 Emergency/Evacuation Plan or
Changes need to be made to the Emergency/Evacuation Plan as a result of the
Method Statement.....................................................................................
Description of changes required to the emergency/evacuation plan:
• Emergency Plan will be posted on the site

• drills will be timed and information collated by the Emergency Coordinator to review the effectiveness of planned
emergency arrangements. As necessary the Evacuation & Emergency Plan shall be revised.
The existing fire control measures remain fit for purpose under the Method
Statement.........................................................................................................
1.11 Fire or
Changes need to be made to the fire control measures as a result of the
Description of changes required to the fire control measures:
• Fire extinguishers will be conspicuously located where they will be readily accessible and immediately available in the event of
a fire.
• Employees who may have to use an extinguisher should carefully read and adhere to the instructions placed on the
extinguisher by the manufacturer.
All employees designated to use fire extinguishers will be provided training in the use of such equipment.
The existing housekeeping controls remain fit for purpose under the Method
Statement...........................................................................................
1.12 Housekeeping or
Changes need to be made to the housekeeping controls as a result of the
Description of changes required to the housekeeping controls:
maintaining clear walkways and roadways. Removal of trash,
slipping and tripping hazards and proper storage of materials is an ongoing requirement
The existing workplace communications remain fit for purpose under the
1.13 Workplace Communications or
Changes need to be made to the workplace communications as a result of the
Method Statement.....................................................................................
Description of changes required to the workplace communications:

We will communicate relevant information to everyone involved in this project by:
• Induction
• Pre-work meetings
• Toolbox meetings
• Incident reports and outcomes
• Assigning standby attendance where confined space works are required
Distributing safety alerts or guidance material about construction-specific hazards/incidents
The existing accident/incident reporting protocols remain fit for purpose under
the Method Statement..........................................................................
1.14 Accident/Incident Reporting or
Changes need to be made to the accident/incident reporting protocols as a
result of the Method Statement......................................................................
Description of changes required to the accident/incident reporting protocols:
reporting an incident is to determine the underlying causes that allowed the incident to occur and to implement effective
corrective measures regarding an incident, damage to property, equipment, and environment, and finally to loss of process.
The existing daily inspection routine covers the scope of the Method
Statement.........................................................................................................
1.15 Daily Inspection or
Changes need to be made to the daily inspection routine as a result of the
Description of changes required to the daily inspection routine:
Heavy equipment, if used, shall be inspected daily and have third-party certification including operators.
The existing PPE provided on site remains fit for purpose under the Method
Statement.........................................................................................................
1.16 Personal Protective Equipment or
Changes need to be made to the PPE provision as a result of the Method
Statement.........................................................................................................
Description of changes required to the provision of PPE:
No activity will start before all labours at the site wear the standard PPE and for critical hot in confined space specific PPE and
emergency devices will be provided
(2) EXCAVATION
Refer to ‘HSE Guideline for Construction Sites – Excavation’ for details of NWC’s requirements.
Yes............ Go to the next question
Does the Method Statement require
No............. Go to Section (3) Manual Handling
excavation works?
Unclear.... Clarify with the author and revise/reissue as required
Does the Method Statement describe Yes............ Confirm the controls below
adequate HSE controls with respect to No............. Describe suitable controls below
excavation works? Describe the controls below, plus outline of needed

Partially....
improvements
Description of HSE controls for excavation works, highlighting any need for improvements to be incorporated:
The respective method statements and risk assessments for excavation works shall be followed in conjunction with NWC
guidelines and permits obtained prior to excavation.
Supervision Consultant only to complete this section:

Inform the Contractor and the NWC CBU Project HSE
Yes............
Specialist
NWC permit required for the
No............. The excavation works can proceed without NWC permit
excavation works?
It is clear there are no excavation works in the Method
N/A....
Statement
Name Date Signature
Supervision Consultant
(3) MANUAL HANDLING
Refer to ‘HSE Guideline for Construction Sites – Manual Handling’ for details of NWC’s requirements.
No............. Go to Section (4) Confined Space
manual handling activities?
Yes............ Confirm the controls below
Does the Method Statement describe
No............. Describe suitable controls below
adequate HSE controls with respect to
manual handling activities? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for manual handling activities, highlighting any need for improvements to be incorporated:
• Make the load smaller or lighter and easier to grasp.
• break up large consignments into smaller loads. modify the workplace to reduce carrying distances, twisting movements, or
the need to lift things from floor level or above shoulder height.
• change the work routine to avoid excessive work rates and tight deadlines.

Yes............
Specialist
NWC permit required for the manual The manual handling activities can proceed without NWC
No.............
handling activities? permit
It is clear there are no manual handling activities in the
N/A....
Method Statement
Name Date Signature
(4) CONFINED SPACE

Refer to ‘HSE Guideline for Construction Sites – Confined Space’ for details of NWC’s requirements.
No............. Go to Section (5) Scaffolding
confined space works?
confined space works? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for confined space works, highlighting any need for improvements to be incorporated:
• Ensure take a gas test and log to the confined space entry record and the workers involved in the activity, PPE must be worn
all the time depending on the status of the recorded gas test and the type of work executed.
NWC guidelines for confined space shall be followed.
Yes............
Specialist
NWC permit required for the confined
No............. The confined space works can proceed without NWC permit
space works?
It is clear there are no confined space works in the Method
N/A....
Statement
Name Date Signature
(5) SCAFFOLDING
Refer to ‘HSE Guideline for Construction Sites – Scaffolding’ for details of NWC’s requirements.
No............. Go to Section (6) Mechanical Lifting
scaffolding works?
scaffolding works? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for scaffolding works, highlighting any need for improvements to be incorporated:

Yes............
Specialist
NWC permit required for the
No............. The scaffolding works can proceed without NWC permit
scaffolding works?
It is clear there are no scaffolding works in the Method
N/A....
Statement
Name Date Signature
(6) MECHANICAL LIFTING
Refer to ‘HSE Guideline for Construction Sites – Mechanical Lifting’ for details of NWC’s requirements.
Does the Method Statement require Go to Section (7) Material Handling, Storage, Use and
No.............
mechanical lifting activities? Disposal
mechanical lifting activities? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for mechanical lifting activities, highlighting any need for improvements to be incorporated:
• All lifting equipment including belts and shackles will be third party certified.
• Lifting activities will not be conducted where wind velocities are equal to or above 32km/hr.(20mph).
• Risk assessments for lifting activities will be conducted prior to the activity while considering the load and radius of lift in
conjunction with the lifting capacity of the equipment and strictly implemented on-site.
• For critical and risky lifts, lift plans shall be prepared by the Project Rigging engineer (PRE) and approved by CRE.
• All LELA shall be third-part certified.
Yes............
Specialist
NWC permit required for the The mechanical lifting activities can proceed without NWC
No.............
mechanical lifting activities? permit
It is clear there are no mechanical lifting activities in the
N/A....
Method Statement
Name Date Signature
(7) MATERIAL HANDLING, STORAGE, USE & DISPOSAL
Refer to ‘HSE Guideline for Construction Sites – Material Handling, Storage, Use & Disposal’ for details of NWC’s requirements.
material handling, storage, use and No............. Go to Section (8) Safe Use of Electricity
disposal activities?
material handling, storage, use and
Describe the controls below, plus outline of needed
disposal activities? Partially....
improvements
Description of HSE controls for material handling, storage, use and disposal activities, highlighting any need for improvements
to be incorporated:
Minimization of Manual Materials Handling
1. Mechanical aids shall be used to assist personnel during manual materials handling to
eliminate unnecessary motion thereby reducing workers' fatigue.
2. Examples of mechanical aids are hooks, bars, rollers, jacks, and platforms. Other
available equipment that will minimize manual materials handling includes the
standard industrial equipment classes of conveyors, hoists, and cranes.
3. In the absence of mechanical aids, workers who are assigned to do the manual
materials handling shall be allowed to lift a maximum load of 25 kilos and encourage
*Back injury is the leading cause of lost time injuries. Experience and statistics have shown prevention
programs significantly reduce the incidence of back injuries.

Yes............
Specialist
NWC permit required for the material
The material handling, storage, use and disposal activities
handling, storage, use and disposal No.............
can proceed without NWC permit
activities?
It is clear there are no material handling, storage, use and
N/A....
disposal activities in the Method Statement
Name Date Signature
(8) SAFE USE OF ELECTRICITY
Refer to ‘HSE Guideline for Construction Sites – Safe Use of Electricity’ for details of NWC’s requirements.
No............. Go to Section (9) Concrete and Masonry Construction
use of electricity?
use of electricity? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for use of electricity, highlighting any need for improvements to be incorporated:
• No person shall operate electrical equipment unless authorized to perform, nor shall any person be allowed to use such
equipment for purposes other than that intended for the equipment.
• No person shall be allowed to make repairs or adjustments on any electrical equipment or machinery unless duly authorized
by the supervisor on duty, or disconnect any electrical or safety devices fitted on any equipment or machine without the
necessary authorization.
• Any person operating electrical equipment or machinery shall ensure that no person or material shall be in danger before
starting the equipment, or that the machine or equipment shall be free from any form of obstruction when operating.
• Unauthorized persons shall keep away from any equipment or machinery under repair or any which bears a danger sign.
• No person shall be allowed to reach into the moving parts of electrical equipment or machinery. If it is necessary to service or
adjust any of these parts, the operator shall be properly stopped the equipment and locked out the controls.

Yes............
Specialist
NWC permit required for the use of
No............. The use of electricity can proceed without NWC permit
electricity?
It is clear there is no use of electricity in the Method
N/A....
Statement
Name Date Signature
(9) CONCRETE AND MASONRY CONSTRUCTION
Refer to ‘HSE Guideline for Construction Sites – Concrete and Masonry Construction’ for details of NWC’s requirements.
concrete and masonry construction No............. Go to Section (10) Welding & Cutting Works
works?
concrete and masonry construction
works? Partially....
improvements
Description of HSE controls for concrete and masonry construction works, highlighting any need for improvements to be
incorporated:
The respective method statements and risk assessments for Concrete works shall be followed in conjunction with NWC
guidelines and permits obtained prior to concrete casting.
Yes............
Specialist
NWC permit required for the concrete The concrete and masonry construction works can proceed
No.............
and masonry construction works? without NWC permit
It is clear there are no concrete and masonry construction
N/A....
works in the Method Statement
Name Date Signature
(10) WELDING & CUTTING WORKS
Refer to ‘HSE Guideline for Construction Sites – Welding & Cutting Works’ for details of NWC’s requirements.
No............. Go to Section (11) Waste Management
welding and cutting works?
Does the Method Statement describe Yes............ Confirm the controls below
welding and cutting works? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for welding and cutting works, highlighting any need for improvements to be incorporated:

Yes............
Specialist
NWC permit required for the welding The welding and cutting works can proceed without NWC
No.............
and cutting works? permit
It is clear there are no welding and cutting works in the
N/A....
Method Statement
Name Date Signature
(11) WASTE MANAGEMENT
Refer to ‘HSE Guideline for Construction Sites – Waste Management’ for details of NWC’s requirements.
No............. Go to Section (12) Work at Height and Fall Prevention
waste management activities?
waste management activities? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for waste management activities, highlighting any need for improvements to be incorporated:
1.All construction waste must first be collected into containers before disposal. The
categories of construction waste generated at a construction site include:
2. General waste and trash (non-toxic, non-hazardous)
3. Hazardous waste.
4. Separate containers must be provided for the collection and separation of waste, trash and other refuse.
Yes............
Specialist
NWC permit required for the waste The waste management activities can proceed without NWC
No.............
management activities? permit
It is clear there are no waste management activities in the
N/A....
Method Statement
Name Date Signature
(12) WORK AT HEIGHT & FALL PREVENTION

Refer to ‘HSE Guideline for Construction Sites – Work at Height & Fall Prevention’ for details of NWC’s requirements.
No............. Go to Section (13) Emergency Preparedness and Response
working at height?
working at height? Describe the controls below, plus outline of needed
Partially....
improvements
Description of HSE controls for working at height, highlighting any need for improvements to be incorporated:
Barricades will be around the excavation trench to prevent fall in excavation hazard on an activity basis

Yes............
Specialist
NWC permit required for the working
No............. The working at height can proceed without NWC permit
at height?
It is clear there is no working at height in the Method
N/A....
Statement
Name Date Signature
(13) EMERGENCY PREPAREDNESS AND RESPONSE
Refer to ‘HSE Guideline for Construction Sites – Emergency Preparedness and Response’ for details of NWC’s requirements.
emergency preparedness and No............. Go to Section (14) Machinery, Tools and Equipment
response?
emergency preparedness and
response? Partially....
improvements
Description of HSE controls for emergency preparedness and response, highlighting any need for improvements to be
incorporated:
• Emergency contact details shall be posted at the site.
• Update the rescue team and training program as soon.
• Toolbox meetings will be conducted prior to Starting a work at the assembly point.
Emergency equipment like fire extinguishers and first aid kit is at the site and must be checked regularly.
NWC permit required for emergency Inform the Contractor and the NWC CBU Project HSE
Yes............
preparedness and response? Specialist
The emergency preparedness and response can proceed

No.............
without NWC permit
It is clear there is no emergency preparedness and response
N/A....
in the Method Statement
Name Date Signature
(14) MACHINERY, TOOLS & EQUIPMENT
Refer to ‘HSE Guideline for Construction Sites – Machinery, Tools and Equipment’ for details of NWC’s requirements.
working with machinery, tools and No............. End of HSE Assessment
equipment?
working with machinery, tools and
equipment? Partially....
improvements
Description of HSE controls for working with machinery, tools and equipment, highlighting any need for improvements to be
incorporated:
1.No hoisting or power-driven equipment or other load should be placed in or adjacent to an excavation unless the sides of the
excavation have been adequately supported to prevent wall collapse.
2. Excavated material or other material should not be placed or stored at a distance of less than one third the depth of the
excavation from the edge of the excavation.
3. All heavy machinery/equipment shall be stored a minimum distance of 2 meters from
the edge of the excavation, or a minimum distance equal to the depth of the excavation, whichever is larger.
Yes............
Specialist
NWC permit required for the working The use of machinery, tools and equipment can proceed
No.............
with machinery, tools and equipment? without NWC permit
It is clear there is no use of machinery, tools and equipment
N/A....
in the Method Statement
Name Date Signature
56 of 61
57 of 61
58 of 61
N
KEY PLAN
PA
RT
PART (1
(13) 4)
PART (1)
ROAD
ASPHALT
MOSQUE
(2) EP
PART
EP PARKING
ASPHALT ROAD
EP EP
INTERLOCK
EP
EP
EP
EP
EP
EP
EP
ROAD
ASPHALT
EP
EP
N
ROAD
ASPHALT
EP
ASPHALT
ROAD
EP
EP
EP
ROAD
ASPHALT
EP
EP
ROAD
ASPHALT
ROAD
ASPHALT
INTERLOCK
GROUND
CONCRETE
(3)
GROUND
INTERLOCK -2
GROUND QF1-1
PART
GROUND
ROAD
EP
ASPHALT
GROUND
ROAD
ASPHALT ASPHALT ROAD
ROAD
ASPHALT
XFRMR
PART (4)
-3
QF1-1
ROAD
ASPHALT
XFRMR
PART (5)
PARKING
PARKING ROAD
ASPHALT
ROAD
ROAD ASPHALT
PARKING ASPHALT
CONCRETE
PARKING
ROAD
PARKING ASPHALT ROAD
ASPHALT
PARKING
PARKING ROAD
ASPHALT
PARKING
PARKING
PARKING
ROAD ROAD
ASPHALT ASPHALT
PART (6)
PARKING PARKING
ROAD
ASPHALT
PARKING
CONCRETE
PARKING
PARKING
ROAD
ROAD ASPHALT
ASPHALT PARKING
CONCRETE
PARKING
ROAD
ASPHALT PARKING
PARKING
PARKING
ROAD ROAD
ASPHALT ASPHALT
CONCRETE
PARKING PARKING
PARKING
PARKING
PART (7)
ASPHALT ROAD
ROAD
4
QF1-1 -
PARKING ASPHALT
PARKING
CONCRETE
PARKING
PARKING
PARKING
ROAD
PARKING ASPHALT
ASPHALT ROAD PARKING
PARKING CONCRETE
PARKING
PARKING ROAD
INTERLOCK ASPHALT PARKING
PARKING
PART (8)
5
QF1-1 -
PARKING
PARKING
ASPHALT ROAD
INTERLOCK
ROAD
PARKING ASPHALT
ROAD
PARKING ASPHALT
XFRMR
ROAD
ASPHALT
PARKING
INTERLOCK
PART
PARKING
PARKING
6
QF1-1 -
PARKING
(9) PARKING
PARKING
ASPHALT ROAD
ASPHALT
ROAD
INTERLOCK
PARKING
PARKING
ROAD
ASPHALT PARKING
SEA WATER
INTERLOCK
ROAD
ASPHALT
PARKING
ROAD
7
QF1-1 -
INTERLOCK ASPHALT
BOX CULVERT
UNDER OVERPASS
BOX CULVERT
BOX CULVERT
INTERLOCK
BOX CULVERT
BOX CULVERT
COLUMNS
OVERPASS
UNDERGROUND
ROAD
UNDERGROUND
ASPHALT
UNDERGROUND
UNDERGROUND
UNDERGROUND
ROAD
BRIDGE
ROAD
ASPHALT
UNDER
ASPHALT
INTERLOCK
OVERPASS COLUMNS
INTERLOCK SEA WATER

UNDER OVERPASS
OVERPASS COLUMNS
UNDER OVERPASS
PARKING
ROAD
INTERLOCK
PARKING
ASPHALT
ROAD
ASPHALT
COLUMNS
OVERPASS
OVERPASS
OVERPASS
RAMP
RAMP
INTERLOCK
INTERLOCK
ROAD
ROAD
ASPHALT
ASPHALT
PARKING
PARKING
INTERLOCK
INTERLOCK
INTERLOCK
INTERLOCK
INTERLOCK
PARKING
ROAD
ROAD
ASPHALT
PARKING
ASPHALT
INTERLOCK
INTERLOCK
INTERLOCK
QF1-1 - 10
INTERLOCK
GARDEN
GARDEN
GARDEN
GARDEN
ROAD
ASPHALT
GARDEN
GARDEN
EP
PART (10)
GARDEN
GARDEN
GARDEN
GARDEN
INTERLOCK
- 11
QF1-1
EP
ROAD
ASPHALT ROAD
ASPHALT
ASPHALT
ASPHALT
ASPHALT ROAD EXCAVATION
INTERLOCK
ROAD
ASPHALT ROAD
ROAD
INTERLOCK INTERLOCK ASPHALT ROAD
INTERLOCK ASPHALT ROAD INTERLOCK ROAD
INTERLOCK
ASPHALT
INTERLOCK
INTERLOCK
INTERLOCK
ROAD
INTERLOCK
ASPHALT PARKING
PARKING PARKING
XFRMR
GARDEN
PARKING
1)
(1
ASPHALT
ASPHALT
GROUND
ROAD
ROAD
RT
- 12
QF1-1
PA
INTERLOCK
PART
ASPHALT
ASPHALT
PARKING
GARDEN
ROAD
ROAD
GARDEN
ROAD
ASPHALT
INTERLOCK
GARDEN
(12)
PARKING
ROAD
ASPHALT
GARDEN
ASPHALT ROAD
ROAD
ROAD
ASPHALT
PARKING
ASPHALT
GARDEN
GARDEN
ROAD
ASPHALT
PARKING
XFRMR
ELECTRICAL
ROOM
GARDEN
GARDEN
GARDEN
XFRMR
ROAD
ASPHALT
INTERLOCK
WATER PUMP
GROUND
GARDEN
PARKING
GARDEN
INTERLOCK
ROAD
ASPHALT
ASPHALT
ASPHALT ROAD
ROAD
PARKING
GARDEN
ROAD
ASPHALT
INTERLOCK
GARDEN
PARKING
ROAD
ASPHALT
ROAD
ASPHALT
INTERLOCK
INTERLOCK
ASPHALT ROAD
GARDEN
ROAD
ROAD
ASPHALT
INTERLOCK
GARDEN
ASPHALT
ROAD
ASPHALT
PARKING
XFRMR
GARDEN
RELOCATED TIE-IN
INTERLOCK DUE TO CHANGE OF ROUTE
(DETAIL-09)
XFRMR
GARDEN
ASPHALT
ASPHALT
GARDEN
ROAD
ASPHALT
PARKINGROAD
ROAD
GROUND
INTERLOCK
INTERLOCK
GARDEN
GARDEN
XFRMR
PARKING
ASPHALT ROAD
ASPHALT ROAD
ROAD
ASPHALT
GROUND
ASPHALT ROAD
ASPHALT ROAD
ASPHALT ROAD
ASPHALT ROAD
GROUND
ROAD
ASPHALT
ROAD
ASPHALT
ROAD
ASPHALT ROAD
ASPHALT
GROUND
ASPHALT ROAD
GROUND
PARKING
ASPHALT ROAD
PARKING
ASPHALT ROAD
NOT ABLE TO ACCESSES

GROUND GROUND ASPHALT
GROUND ROAD
GROUND ASPHALT
ROAD
GROUND PARKING
ROAD
ASPHALT ROAD
ASPHALT ROAD
ASPHALT
GROUND
ASPHALT
ROAD
GROUND
ASPHALT ROAD
ASPHALT ASPHALT ROAD
ROAD GROUND
GROUND
PARKING
ASPHALT
PARKING ROAD
PARKING
PA NOTES
RT
(1 1. ALL UNITS IN METERS IF NOTHING ELSE MENTIONED.
PART 4)
(13)
2. COORDINATE SYSTEM:
PART (1)
2.1. DATUM :WGS84.
D
ROA
ALT
ASPH
2)
MOSQUE
RT (
EP
PARKING
EP
2.2. PROJECTION :UNIVERSAL TRANSVERSE MERCATOR (UTM),

PA
ASPHALT ROAD
EP
EP
INTERLOCK
EP
UTM ZONE 39N.

EP
EP
EP
EP
EP
EP
ROAD
ASPHALT
EP
EP
ASPHA
LT ROAD
EP
3. LOCATION OF AIR, WASH, ISOLATION AND CONNECTION TO
ASPHALT
ROAD
EP
ASPHALT
ROAD
EP
EP
EP
EXISTING SHALL BE VERIFIED ON SITE.

EP ROAD
ASPHALT
ROAD
ASPHALT
LEGEND
CK
INTERLO
GROUND
CONCRETE
)
GROUND
2
INTERLOCK
-1 -
T (3
GROUND QF1
PAR
GROUND
D
ROA EP
ALT
ASPH
GROUND
ASPH
ALT
ROAD
ASPHALT ROAD
PROPOSED POTABLE WATER Ø900mm LINE 1
XFRMR
ASPHALT
ROAD
PART (4)
-3
QF1-1
D
T ROA
HAL
ASP
XFRMR
PART (5)
PARKING
PARKING ROAD
ASPHALT
ROAD
ASPHALT
PARKING ASPHALT
ROAD
CONCRETE
PARKING
ROAD
ASPHALT
PARKING
PARKING ASPHALT
ROAD
PARKING
PARKING
PARKING
ROAD ROAD
ASPHALT ASPHALT
PART (6)
PARKING PARKING
ROAD
ASPHALT
PARKING
CONCRETE PARKING
PARKING
ROAD
ASPHALT
ROAD PARKING
ASPHALT
CONCRETE
PARKING
ROAD PARKING
ASPHALT
PARKING
PARKING
ROAD ROAD
ASPHALT ASPHALT
CONCRETE
PARKING PARKING
PARKING
PARKING
PART (7)
ROAD
ASPHALT
ROAD
PARKING ASPHALT
PARKING QF1-1 - 4
CONCRETE
PARKING
PARKING
PARKING
ROAD
PARKING ROAD ASPHALT
ASPHALT PARKING
PARKING CONCRETE
PARKING
PARKING
INTERLOCK ASPHALT
ROAD
PARKING
PARKING
)
PART (8
PARKING
ASPHALT ROAD
PARKING
QF1-1 - 5
INTERLOCK

XFRMR
ASPHALT ROAD
PARKING
INTERLOCK
PART
PARKING
PARKING
QF1-1 - 6
(9)
PARKING
ASPHALT ROAD
INTERLOCK
PARKING PARKING
ASPHALT ROAD
PARKING
PARKING
SEA WATER
INTERLOCK

ASPHALT ROAD
QF1-1 - 7
K
INTERLOC
D BOX CULVERT
OVERPASS
D BOX CULVERT
UNDER
INT
D BOX CULVERT
ERL
D BOX CULVERT
OCK
D BOX CULVERT
COLUMNS
OVERPASS
UNDERGROUN
ASPHALT ROAD
UNDERGROUN
UNDERGROUN
UNDERGROUN
UNDERGROUN
ASPHALT ROAD
UNDER BRIDGE
ASPHALT ROAD
INTERLOCK
COLUMNS
OVERPASS
SEA WATER
INTERLOCK
UNDER OVERPASS
COLUMNS
OVERPASS
OVERPASS
K
ROAD
PARKING
INTERLOC
PARKING
UNDER
ASPHALT
ROAD
PARKING COLUMNS
ASPHALT
OVERPASS
ROAD
ASPHALT CK
INTERLO
ROAD
ASPHALT
CK
INTERLO
OVERPASS
CK
PARKING INTERLO
PARKING OCK
INTERL
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34235 Al Khobar, P.O. Box 77072 | Kingdom of Saudi Arabia
MAIN CONTRACTOR:
ALKHORAYEF WATER &

POWER TECHNOLOGIES
Telephone No:+966114000612
GROUND
ASPHALT ROAD
ASPHALT ROAD
Fax No:+966114555179
11595 Riyadh, P.O.Box 62637
CONTRACTOR CONSULTANT:
ARTELIA
Tel. No: +971 04 886 5690
Fax No: +971 04 886 5691
P.O. Box No: 18271 Dubai, U.A.E.
ASPHALT ROAD
ASPHALT ROAD
Passion & Solution

GROUND
PROJECT NAME :
GROUND
Water Quality Improvement project
North Strategic Network and Reservoirs
ROAD
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Al-Qatif Project 1
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LEGEND

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REFERENCE DRAWINGS

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(1)
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(2)
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PART (7) PART (6) PART (5) PART (4)
PART (3)
- - - - - -
- - - - - -
OWNER:

EASTERN REGION
MAIN CONSULTANT:

soft Corporation Earthstar Geographics SIO 34235 Al Khobar, P.O. Box 77072 | Kingdom of Saudi Arabia
MAIN CONTRACTOR:
ALKHORAYEF WATER &

POWER TECHNOLOGIES
Fax No:+966114555179
ARTELIA
Tel. No: +971 04 886 5690
Fax No: +971 04 886 5691
Passion & Solution
PROJECT NAME :
Water Quality Improvement project
Al-Qatif Project 1
DRAWING TITLE:
PIPELINES
AL-QATIF 1
© 2022 Microsoft Corporation © 2022 Maxar ©CNES (2022) Distribution Airbus DS DRAWN BY:
GENERAL LAYOUT-1
DESIGNED BY: CHECKED BY: APPROVED BY:
YEK YEK MSN MSN
DWG NO.
220501007165-Q1-AWP-041GEN-CIV-GE-000401
SHT 01 OF 01 1/10000 30.10.2022 A A1
60 of 61
KEY PLAN
N
N
2022 Microsoft Corporation © 2022 Maxar ©CNES (2022) Distribution Airbus DS
NOTES
1. ALL UNITS IN METERS IF NOTHING ELSE MENTIONED.
2. COORDINATE SYSTEM:
2.1. DATUM :WGS84.
UTM ZONE 39N.
REFERENCE DRAWINGS
- - - - - -
B SECOND ISSUE 13.11.2022 YEK MSN MSN
OWNER:

EASTERN REGION
MAIN CONSULTANT:

34235 Al Khobar, P.O. Box 77072 | Kingdom of Saudi Arabia
2022 Microsoft Corporation © 2022 Maxar ©CNES (2022) Distribution Airbus DS MAIN CONTRACTOR:
ALKHORAYEF WATER &

POWER TECHNOLOGIES
Fax No:+966114555179
ARTELIA
Tel. No: +971 04 886 5690
Fax No: +971 04 886 5691
Passion & Solution
PROJECT NAME :
Water Quality Improvement Project
Khobar Project 2
DRAWING TITLE:
PIPELINES
AL-QATIF 1
GENERAL LAYOUT PLAN LINE 5
DRAWN BY: DESIGNED BY: CHECKED BY: APPROVED BY:
YEK YEK MSN MSN
DWG NO.
220501007165-Q1-AWP-041GEN-CIV-GE-000501
SHT 01 OF 01 1/10000 13.11.2022 B A1
61 of 61

WQIP-Q1-AWP-T-0093-V2 Method Statement of Ductile Iron Pipe Works - Qatif 1

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WQIP-Q1-AWP-T-0093-V2 Method Statement of Ductile Iron Pipe Works - Qatif 1

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Document Submittal Form

This section to be filled by contractor

Document Type : Method Statement

Name: Mohammed Hyder Ansari Position: QA/QC Signature: Date: 16-11-22

This Section to be filled by Consultant

Approved As Submitted Approved Except As Noted Cancelled

Disapproved - Resubmit Receipt Acknowledge

Name: Position: Signature: Date:

All dates to be entered in format: dd/mm/yyyy

Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer: Hassan Hussein

Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer:

Section 01 of Risk Assessment , add:

Section 02 of Risk Assessment ,add:

The control measures mentioned in section 04 & 05 of Risk assessment are

Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer:

Mechanical Joint Bolt Torque to be attached.

Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer: Hassan Hussein

Comment Sheet No.: WQIP-Q1-ILF-CS-0093 Reviewer:

Mechanical Joint Bolt Torque to be attached.

Water Quality Improvement-Project

Strategic Network & Reservoirs-Qatif Project 1

AlKhorayef Water & Power Technologies

ILF Consulting Engineers

DUCTIL IRON PIPE WORKS

Issue Status &

WQIP-D2-AWP- V2 15-11-2022 Hassan

PMF-012-QUA-004_02 Method Statement (DI Pipe Work)Q1 2 of 61

Appendix A Inspection & Testing Plan

Appendix B Standard Forms

APPENDIX C Attachments & Sketches

3.0 DOCUMENT CONTROL

4.0 DEFINITIONS, TERMS, AND ABBREVIATIONS

NWC: National Water Company

MS: Method Statement

PQP Project Quality Plan

HSE Health, Safety, and Environment

GIS Geographic Information System

DI: Ductile Iron

ITP: Inspection and Test Plan

AWPT AlKhorayef Water and Power Technologies

ILF ILF Consulting Engineers

Assembling and welding pipe components and systems

6.1 Contract specifications & drawings

SECTION 331413 PUBLIC WATER UTILITY DISTRIBUTION

6.2 Submittals, Technical Reports & QA/QC Procedures

DAM-5-DOC-QC-001-V2 Project Quality Assurance and Quality Control Plan

DAM-5-DOC-HSE-001-V2 Project Safety Heath Environment Plan (PSHEP)

The following specifications are applied as a supplement to this specification.

• Piping Material • Hand tools

• Mobile Crane • Power Tools

• Boom Truck • Excavator

• Chain Block / Belt & Chain • Loader

Rubber gasket shall be to BS EN 545 or ISO 4633 or AWWA C111 or equivalent

9.0 DUCTILE IRON PIPE HANDLING AND STORAGE

• All flexible materials, including joint lubricating compounds where applicable,

R1 10.0 Factory protection for pipes

11.0 Repair of Coating and Lining