55,372.

8 kg/h
75,000.0 kg/h
15.0 °C
Raw 51.1 °C
77.97% DS
99.73% DS
98.97% Purity
Sugar 94.38% Purity
18,979 CU
98.00% Crystals Steam
Fresh 3,500 CU R
Makeup 1000-0 1 0

9
8 0

401-0
381-0
320-0

387-0
Water 0
Affination
665.0 kg/h 120
R
1
R 1100-0 Tank
Mingler 100 130
Collection
840-4
Tank Affination Cond. 0

R
Water Syrup Heater House R 0

Remelt

121
HP 850-0 Remelt Hot 1210-0 1

Centrifugals 339
Sweetwater R Surge 800-0 9 Water
Distributor 10,961.5 kg/h
Tank
0 8 0
0
1
9

140 2,704.8 kg/h 14,040.6 kg/h Decanting

141

142
R
R 0
R Affination Tank

1
Steam 1000-1 10
86,789.9 kg/h 340
9
Centrifugals
4,322.3 kg/h 9.62% DS Raw 110 2 1

200.00 kPa High Purity 99.54% Purity Wash

33,507.4 kg/h 65,070.2 kg/h
Sweetwater 822 CU Blender
Tank 660-9 Melter 98.53% DS 26,647.4 kg/h

828-0
99.75% Purity 67.77% DS
R 94.71% Crystals
Tailings 99.73% Purity
14,066.0 kg/h 127,875.8 kg/h 670-9 2,793.2 kg/h 761 CU
66.88% DS 66.99% DS Tank
99.75% Purity 99.74% Purity 36,158.0 kg/h 8 0

R 9

576 CU 825 CU 150 R Blowdown to

10
1000-2 Steam Waste
0 8
1100-1 4,219.0 kg/h
9
Raw Melter 200.00 kPa Scums
Surge Cond.
300
Tank
Scums High Purity Sweetwater
High Purity Sweetwater

133,425.2 kg/h Lime Lime Lime

Tailings R R R
Tank 84.8 °C 309 319 329
66.98% DS
670-0

99.74% Purity
602 CU 310 320 330
1 2
140-2 1 2 1 2

0 8
Primary Clarifier High Purity Secondary Clarifier Tertiary Clarifier
9

Sweetwater
350 Liquor 123,799.4 kg/h
Tank Powdered
Carbon
Diat.
Earth House Hot
Decolorizing & 0 RWater
House Hot 0 8

400 1210-1
Softening
1

Water 9

360 Deep Bed

0

R
123,799.4 kg/h Blowup 2 1
0
R 395
66.19% DS No. 1 Liquor
389

2 1 Filters 380 1
1210-7 Tank 530-0
99.80% Purity to Evaporation
187 CU
9
2 1
0
R Polish 123,712.6 kg/h
1C 401 Filter 85.0 °C
634-9

386 1

Syrup 68.6 kg/h 1 2 66.19% DS

2 1
High Purity 99.80% Purity
381 62.85% DS
Sweetwater
140-8 Waste
99.56% Purity 187 CU
1 2 388
0 8
391 CU
9

387
Liquor
370
Tank 1 2 0 8

Steam 9

R 390
1000-3 10
Cane Refinery BALANCED
1100-2
Sugars International LLC
140-4
140-6

Surge Tank
Waste Waste
Sugars International LLC C:\SugarsOnline.com\ExampleModels\Refinery.vsd
Sweetwater Sweetwater

6/11/2003 2:11:27 PM 1
Station numbers: 100-499
 3,872.3 kg/h
36.98 kPa
Vapor 78.0 °C 0

590
9

3,355.7 kg/h
36.98 kPa
60.12 kPa 7,089.5 kg/h
R 200.00 kPa
Vapor
1 1 1
1000-4 Steam
530 520 510
94.30 kPa 0

Vapor 1100-3 P
#1 Liquor #1 Liquor #1 Liquor Cold
1100-4 591 1

3rd effect 2nd effect 1st effect Boiler Water

Feedwater Boiler
Feedwater
Makeup

1200-0
0 0 0
Flash
Vapor

Liquor House Hot

Water Tank
69.98% DS
Liquor
68.33% DS
400-0

No. 1 Liquor 540 Liquor

0 8 Flash
9

No. 1 Liquor Condensate 112,177.1 kg/h Tank

Tank 595 104.1 °C
123,712.6 kg/h 73.00% DS
85.0 °C 99.80% Purity
66.19% DS 198 CU

600-0
99.80% Purity
840-8

187 CU

Collection No. 1 Liquor

Tank
108,821.4 kg/h
79.9 °C
75.25% DS
99.80% Purity
198 CU

Cane Refinery BALANCED

Sugars International LLC

Sugars International LLC C:\SugarsOnline.com\ExampleModels\Refinery.vsd

6/11/2003 2:11:27 PM 2
Station numbers: 500-599
 108,821.4 kg/h
No. 1

540-0
79.9 °C
Liquor 75.25% DS
99.80% Purity
No. 1 Liquor 198 CU
600
Distributor

0
9
0.0 kg/h 108,821.4 kg/h

0.0 kg/h 0.0 kg/h

Vapor Out Vapor Out Vapor Out Vapor Out

18,163.7 kg/h 30,231.3 kg/h 54,991.0 kg/h

640
76.23% DS 630
73.72% DS 620
75.65% DS 610
Steam 98.72% Purity Steam 99.26% Purity Steam 99.60% Purity Steam
R 1,512 CU R 781 CU R 402 CU R
1D Strike 1
1000-8 1C Strike 1
1000-7 1B Strike 1
1000-6 1A Strike 1
1000-5

0 8 0 8 0 8 8 0
1100-8

1100-7

1100-6

1100-5
9 9 9 9

0 0 0 0

636 626 616 606

Cond. Cond. 63,739.8 kg/h Cond. Cond.

786 CU
53.43% Crystals
52.87% Crystals 52.18% Crystals 46.11% Crystals
1,602 CU
10,395.2 kg/h 833 CU 0.0 kg/h 426 CU 210 CU
74.9 °C
76.48% DS 0 0
R 0
R 0
R
97.79% Purity R
370-8 690-7 690-5 690-2
9

2,766 CU 1
690-9 634
1

1
Remelt 1D Syrup 1C Syrup to 1A Syrup
642 1C Syrup 632 1B Syrup 622 612
Surge 800-2 Liquor Tank
Tank (Color Control)
19,504.6 kg/h
17 CU
624 614
648 638 0.0 kg/h 0.0 kg/h
11,791.6 kg/h

0
9

9
0

0
9

0.0 kg/h 29 CU
38 CU 5,953.3 kg/h 628
38 CU

0
9
0.0 kg/h 40,653.6 kg/h

660-8
29 CU 0.0 kg/h 12 CU
628-9

To Centrifugals
33,507.4 kg/h R 11,713.6 kg/h
9.62% DS 612-1 98.0 °C
141-7 99.54% Purity 0 8
0

822 CU 9 R House

690
9
622-1 R Hot
Wet Sugar Bin 650
661

0 8
R
9 Water
Steam
1010-1

660 Steam 691.1 kg/h 632-1

R

R 0

200.00 kPa 71.9 °C

1010-0 10

R
1100-9 0
642-1
552.7 kg/h Melter 1
683-1

Cond. Sweeps,
200.00 kPa etc. AIR/
AIR 680 VAPOR

0 R

Cond. 683 1
1210-2
0 8

9
141-8
1 2 Hot Cane Refinery BALANCED
Water
1110-1

R 685 Out
670
681

Sugars International LLC

670-0

73,268.6 kg/h
99.96% DS
99.99% Purity Sugars International LLC C:\SugarsOnline.com\ExampleModels\Refinery.vsd
350-2

16.0 °C
99.85% Crystals
18 CU 6/11/2003 2:11:27 PM 3
Sugar
Station numbers: 600-699
 Sweetwater Evaporators
1,683.6 kg/h
120.79 kPa 94.30 kPa 67.50 kPa 53.43 kPa Vapor 27.35 kPa
665.0 kg/h
9.62% DS
99.54% Purity
822 CU
1,815.3 kg/h
141-0

595-0

Misc. 200.00 kPa

910 920 930 940 950 0

Steam
R
SW SW SW SW SW
1010-9 1 1 1 1 1
Cold Water R 1
960
1st Effect 2nd Effect 3rd Effect 4th Effect 5th Effect
0 8

9
Boiler Feedwater
8,327.7 kg/h Makeup
Collection 840

1200-1
Tank 0.78% DS 0 0 0 0 0

99.55% Purity
814 CU

6,056.8 kg/h
House Hot 97.4 kg/h
1200-4
Water Tk 70.5 °C
9
0 8

L.P. Remelt 66.81% DS

991

838-7 99.55% Purity

Melter 990
0
1D
Syrup

838-0

642-0

121-9
Vapor Vapor Vapor
R

69.76% Crystals 31,070.8 kg/h

75.68% DS
988.9 kg/h 2,772.4 kg/h 5,679.7 kg/h 96.39% Purity 8 0

Cond. 200.00 kPa 200.00 kPa 200.00 kPa 10,501 CU

9
Steam
830 820 810 800 R
Massecuite 1110-7 Steam Steam Steam
0

R R R
10
1010-2
Heater No.3 Remelt No.2 Remelt
833

832 Cond. 1010-5 Cond. 1

1010-4 Cond. No.1 Remelt 1
1010-3 1110-2
R
1110-6 1110-4 1110-3 Remelt 0.0 kg/h
Steam 1010-7 Cond. Surge
1

18,331.1 kg/h 200.00 kPa

Vertical Tank
102.8 kg/h 0
Crystallizer
0

15,929.0 kg/h
0

80.78% DS 0

200.00 kPa 92.99% DS 94.33% Purity

1
94.33% Purity 16,457 CU
6,901.0 kg/h 66.79% Crystals 0

834 No. 3 Remelt 7,759.0 kg/h

0

94.47% DS 16,457 CU
Centrifugal 83.99% DS 404.6 kg/h 1,519.9 kg/h
87.60% Purity 1

66.25% Crystals 87.60% Purity

1

9.62% DS
814
35,999 CU 35,999 CU 824 99.54% Purity
10,961.5 kg/h
822 CU
R
0
71.0 °C
R

850
4,706.2 kg/h R 141-1
96.72% DS
991-5

98.72% Purity
Molasses 87.85% Crystals
3,726 CU
2,668.6 kg/h
73.49% DS L.P. 26,647.4 kg/h
Remelt
61.47% Purity
Melter
0 8

9
H.P. 67.77% DS Cane Refinery BALANCED
111,806 CU R 838 Remelt Surge Remelt 99.73% Purity
800-4 761 CU
Melter
Sugars International LLC
0 8

Steam 1010-8 10 Tank 9

R 828 Raw
150-0
1110-8 Cond. Steam 1010-6 10 Melter
Sugars International LLC C:\SugarsOnline.com\ExampleModels\Refinery.vsd
839.9 kg/h
1110-5 Cond.
200.00 kPa
6/11/2003 2:11:27 PM 4
Station numbers: 800-999
Affination Syrup
130-1
Heat Exchanger

Raw Melter 150-1 R

Affination Syrup
130-1 1,782.0 kg/h
Heat Exchanger
Surge Tank 390-1 R
High Purity
140-10 4,322.3 kg/h
No. 1 Liquor Sweetwater Tank
510-2 R
1st Effect
150-10 Raw Melter 4,219.0 kg/h
Boiler Feed- 0

591-1 R
Water Makeup
1100 390-10 Surge Tank 362.3 kg/h
1A Strike
610-2 9

R
Pan Sugar 105,000.0 kg/h No. 1 Liquor
7,089.5 kg/h
0

680-2 87.5 °C 510-1

1B Strike Dryer 1st Effect

1000
0 0

620-2 Steam R R
Pan Condensate

1120
Remelt
800-1 1110 105,588.0 kg/h 9
610-1 1A Strike 19,551.5 kg/h
1C Strike Surge Tk
630-2 9 9
200.00 kPa
R
Pan No.1 Remelt 120.2 °C
810-2 620-1 1B Strike 10,455.6 kg/h
1D Strike Pan
640-2 R
Pan No. 2 Remelt
820-2 630-1 1C Strike 40,985.6 kg/h
Pan
Melter 660-1 R
High Purity
828-1 640-1 1D Strike 3,267.4 kg/h
Remelt Melter
No. 3 Remelt
830-2
Pan 105,333.3 kg/h
R
Remelt Massecuite 87.5 °C
833-1 660-10 Melter 552.7 kg/h
Heat Exchanger
R
Remelt Surge
838-1 680-1 Dryer 691.1 kg/h
Tank
R
Remelt Surge
800-10 0.0 kg/h
Tank
R
810-1 No. 1 Remelt 5,679.7 kg/h
591-0

960-0

991-9

R
No. 2 Remelt 2,772.4 kg/h
0

820-1

1010
R R R
0 8

339-1 Decanting Tank 13,552.7 kg/h 9

830-1 No. 3 Remelt 988.9 kg/h
House
9

Hot Water 1200 R R

H.P. Remelt
Tank 400-1 Polish Filter 828-10 839.9 kg/h
Melter
R R
0 Massecuite
683-1 Rotoclone 833-1 102.8 kg/h
Heater
1210

R R
Decolorizing L.P. Remelt
9
389-0 838-10 109.8 kg/h
and Softening Melter
R
Sweetwater
910-1 1,815.3 kg/h
Evaporators

Out
19,686.5 kg/h
85.2 °C

Cane Refinery BALANCED

Sugars International LLC

Sugars International LLC C:\SugarsOnline.com\ExampleModels\Refinery.vsd

6/11/2003 2:11:27 PM 5
Station numbers: 1000-1300