Presentation topics

1. Yield (cutting length “CV#1, CV#4, length at cold shear”)

2. Unify operations systems
3. audit floor
4. schedule stoppage at beginning of each shift (15 min)
5. closing gap system for roughing and intermediate zones
6. gaps for each size at intermediate and BGV zones
7. gaps for BGV with different ring diameter
8. looper rollers heights and looper kicker settings
9. QTB maintenance strategy
10. Gaps for pinch roll center line (size 25, size 32)
11. BGV mounting check.
12. Stands utilization

Size 12 mm , 10 mm , 16 mm , 20 mm

Flat gap 34 sample 63.6*34

Edging gap 8 sample 56.5*34

Former gap 4 sample 59.8*33.6

Slitter gap 1.5 sample 64.6*30

Rolling Area Stands Number of billets Closing gab value

Roughing 1,8 200 0.2 mm
Flat + Edging 9 , 10 600 0.2 mm
Former + Slitter 11 , 12 600 0.2 mm
Intermediate 13 , 14 200 0.2 mm

Metal Height Fixed roller height from Kicker Height

looper metal base
Looper 9 34 mm 47 mm 153 mm
Looper 10 34 mm 47 mm 153 mm
Looper 11 33.6 mm 47 mm 153 mm
Looper 12 30 mm 45 mm 157 mm
Looper 13 20 mm 40 mm 167 mm

Actual bar Groove depth Collar Gap Pinch Roll 1 Pinch Roll 2
Diameter
Size 25 mm 27 mm 7 mm 11 – 12 mm All Bar All Bar
Size 32 mm 36 mm 7 mm 18 – 19 mm Open Tail Cycle
Size 40 mm 44 mm 9 mm 24 – 25 mm Open Tail Cycle
Water cooling system (*): indirect type for disk blades slitting shear
 pressure: 1 bar
 flow rate: 19 m3/h