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    Trabajo - Final - Procesos3 - Copia - CXL

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    LEIDY NATALIA LOPEZ VELASQUEZ
    1. This document provides information on a process flowsheet including descriptions of sections, materials used and produced, utilities required, and economic metrics. 2. The process involves multiple sections including transport, grinding, mixing, anaerobic digestion, and absorption. It consumes biomass, carbohydrates, proteins, and water as inputs and produces byproducts including acetic acid, ammonia, and methane. 3. Utilities required include steam for heating and no cooling water or chilled water. The total investment cost is over $16 billion and the process is not economically viable with an annual operating cost that exceeds total revenues and negative returns on investment.

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    Trabajo - Final - Procesos3 - Copia - CXL

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    LEIDY NATALIA LOPEZ VELASQUEZ
    13 views8 pages
    1. This document provides information on a process flowsheet including descriptions of sections, materials used and produced, utilities required, and economic metrics. 2. The process involves multiple sections including transport, grinding, mixing, anaerobic digestion, and absorption. It consumes biomass, carbohydrates, proteins, and water as inputs and produces byproducts including acetic acid, ammonia, and methane. 3. Utilities required include steam for heating and no cooling water or chilled water. The total investment cost is over $16 billion and the process is not economically viable with an annual operating cost that exceeds total revenues and negative returns on investment.

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    Trabajo_final_Procesos3 - copia_CXL

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    1. This document provides information on a process flowsheet including descriptions of sections, materials used and produced, utilities required, and economic metrics. 2. The process involves multiple sections including transport, grinding, mixing, anaerobic digestion, and absorption. It consumes biomass, carbohydrates, proteins, and water as inputs and produces byproducts including acetic acid, ammonia, and methane. 3. Utilities required include steam for heating and no cooling water or chilled water. The total investment cost is over $16 billion and the process is not economically viable with an annual operating cost that exceeds total revenues and negative returns on investment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    13 views8 pages

    Trabajo - Final - Procesos3 - Copia - CXL

    Uploaded by

    LEIDY NATALIA LOPEZ VELASQUEZ
    1. This document provides information on a process flowsheet including descriptions of sections, materials used and produced, utilities required, and economic metrics. 2. The process involves multiple sections including transport, grinding, mixing, anaerobic digestion, and absorption. It consumes biomass, carbohydrates, proteins, and water as inputs and produces byproducts including acetic acid, ammonia, and methane. 3. Utilities required include steam for heating and no cooling water or chilled water. The total investment cost is over $16 billion and the process is not economically viable with an annual operating cost that exceeds total revenues and negative returns on investment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 8

    Last Update: May 30, 2023

    General

    1. Description

    1.1 Flowsheet

    S-105

    S-102
    S-101
    Transporte S-103
    P-1 / BC-101
    T-101
    Banda transportadora

    P-2 / GR-101 S-104 S-106


    P-6 / MX-104
    Trituración S-107 S-1
    Mezclado P-3 / SC-101

    Transportador de tornillo

    P-4 / AD-101 S-1

    Anaerobic Digestion

    1.2 Filename (.spd) C:\Users\Natalia\Documents\Trabajo_final_Procesos3 - copia.spf

    2. Economics

    2.1 Total Investment 1628918896 $


    2.2 Total Revenues 0 $/yr
    2.3 Operating Cost 15748816761 $/yr
    2.4 Unit Production Ref. Rate 0.00 kg MP/yr
    2.5 Unit Production Cost
    incl. depreciation 0.00 $/kg MP
    excl. depreciation 0.00 $/kg MP

    3. Project Indices

    3.1 Gross Margin -1.00 %


    3.2 Return On Investment -965.71 %
    3.3 Payback Time N/A
    3.4 IRR Before Taxes 0.00 %
    3.5 IRR After Taxes 0.00 %
    3.6 NPV at (7.00 %) 0 $

    4. Size

    4.1 Batch Throughput 0.00 kg MP/batch


    4.2 Annual Throughput 0.00 kg MP/yr
    MP = Undefined
    S-110

    S-108

    101 S-109 S-111


    P-5 / C-101
    Digestion
    Absorption
    Last Update: May 30, 2023
    Materials

    1. Tables

    1.1 Material Consumption


    Material kg/yr kg/batch kg/kg MP
    Biomass 26400000.00 80000.00 N/A
    Carbohydrates 140611871.40 426096.58 N/A
    Proteins 56244747.90 170438.63 N/A
    Trioleina 28122375.60 85219.32 N/A
    Water 590844747.90 1790438.63 N/A
    TOTAL 842223742.80 2552193.16 N/A

    1.2 Material Cost


    THE COST OF ALL MATERIALS IS ZERO. PLEASE CHECK THE MATERIAL BALANCES AND THE PURCHASING
    COST OF RAW MATERIALS.

    1.3 Overall Balance


    (kg/Batch)
    COMPONENT INITIAL INPUT OUTPUT FINAL
    Acetic-Acid 0.00 0.00 46062.06 0.00
    Ammonia 0.00 0.00 12658.90 0.00
    Biomass 0.00 80000.00 153603.29 0.00
    Butyric Acid 0.00 0.00 8554.62 0.00
    Carb. Dioxide 0.00 0.00 326546.27 0.00
    CarbohIN 0.00 0.00 24741.09 0.00
    Carbohydrates 0.00 426096.58 42609.66 0.00
    CarbohyS 0.00 0.00 35874.58 0.00
    Glycerol 0.00 0.00 797.73 0.00
    Hydrogen 0.00 0.00 3354.60 0.00
    Methane 0.00 0.00 129854.63 0.00
    Oleic Acid 0.00 0.00 7340.31 0.00
    Propionic Acid 0.00 0.00 9326.92 0.00
    Proteins 0.00 170438.63 17043.86 0.00
    Proteins IN 0.00 0.00 9400.24 0.00
    Proteins S 0.00 0.00 14399.45 0.00
    Sulfuro de hidr 0.00 0.00 158.36 0.00
    Trioleina 0.00 85219.32 8521.93 0.00
    Water 0.00 1790438.63 1700860.90 0.00
    ácido isovaléri 0.00 0.00 626.42 0.00
    TOTAL 0.00 2552193.16 2552335.83 0.00
    OUT-IN
    46062.06
    12658.90
    73603.29
    8554.62
    326546.27
    24741.09
    - 383,486.922
    35874.58
    797.73
    3354.60
    129854.63
    7340.31
    9326.92
    - 153,394.767
    9400.24
    14399.45
    158.36
    - 76,697.388
    - 89,577.735
    626.42
    142.67
    Last Update: May 30, 2023
    Utilities & Labor

    1. Tables

    1.1 Heat Transfer Agent Demand


    1.1a Total Heat Transfer Agent Demand
    Heat Transfer Agent kg/yr kg/batch kg/kg MP
    Steam 1766163.48 5352.01 N/A
    Steam (High P) 0.00 0.00 N/A
    Cooling Water 0.00 0.00 N/A
    Chilled Water 0.00 0.00 N/A

    1.1b Heat Transfer Agent Demand (Section Breakdown)


    Steam kg/yr kg/batch kg/kg MP
    Main Section 1766163.48 5352.01 N/A
    TOTAL 1766163.48 5352.01 N/A

    Steam (High P) kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    Cooling Water kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    Chilled Water kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    1.1c Heat Transfer Agent Demand (Procedure Breakdown)


    Steam kg/yr kg/batch kg/kg MP
    Main Section
    P-4 1766163.48 5352.01 N/A
    Section Total 1766163.48 5352.01 N/A
    TOTAL 1766163.48 5352.01 N/A

    Steam (High P) kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    Cooling Water kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    Chilled Water kg/yr kg/batch kg/kg MP


    TOTAL 0.00 0.00 N/A

    1.2 Power Demand


    1.2a Total Power Demand
    Power Type kW-h/yr kW-h/batch kW-h/kg MP
    Std Power 157112256043.38 476097745.59 N/A
    TOTAL 157112256043.38 476097745.59 N/A

    1.2b Power Demand (Section Breakdown)


    Std Power kW-h/yr kW-h/batch kW-h/kg MP
    Main Section 157112256043.38 476097745.59 N/A
    TOTAL 157112256043.38 476097745.59 N/A

    1.2c Power Demand (Procedure Breakdown)


    Std Power kW-h/yr kW-h/batch kW-h/kg MP
    Main Section
    P-1 125689497450.00 380877265.00 N/A
    P-3 6105.00 18.50 N/A
    P-4 301279.71 912.97 N/A
    Unlisted Equipment 7855612802.17 23804887.28 N/A
    General Load 23566838406.51 71414661.84 N/A
    Section Total 157112256043.38 476097745.59 N/A
    TOTAL 157112256043.38 476097745.59 N/A

    1.3 Labor Demand


    1.3a Total Labor Demand
    Labor Type labor-hrs/yr labor-hrs/batch labor-hrs/kg MP
    Operator 7434.17 22.53 N/A

    1.3b Labor Demand (Section Breakdown)


    Operator labor-hrs/yr labor-hrs/batch labor-hrs/kg MP
    Main Section 7434.17 22.53 N/A
    TOTAL 7434.17 22.53 N/A

    1.3c Labor Demand (Procedure Breakdown)


    Operator labor-hrs/yr labor-hrs/batch labor-hrs/kg MP
    Main Section
    P-1 110.00 0.33 N/A
    P-2 110.00 0.33 N/A
    P-3 55.00 0.17 N/A
    P-4 6609.17 20.03 N/A
    P-5 550.00 1.67 N/A
    Section Total 7434.17 22.53 N/A
    TOTAL 7434.17 22.53 N/A

    2. Charts
    Last Update: May 30, 2023
    Equipment

    1. Charts

    1.1 Equipment Occupancy

    GR-101

    MX-104
    Main Equipment & CIP Skids

    SC-101

    AD-101

    C-101

    BC-101

    h 8 16
    day 1
    24 32
    2

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