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Corresponding author. ABSTRACT
TEL: +55-43-21220102;
FAX: +55-43-21220100; Defatted soy flour (DSF) was pretreated with Viscozyme L to hydrolyze cell wall
EMAIL: michele.rosset@ifpr.edu.br polysaccharides with the objective of enhancing protein extraction. Response
surface methodology (RSM) was used to study the effects of treatment variables,
Accepted for Publication July 22, 2012
Viscozyme L concentration (15–45 fungal beta-glucanase units [FBG]/10 g solids)
doi:10.1111/jfpp.12030
and temperature (45–65C), on protein extraction and reducing sugars released
from DSF. The regression model represented the relationship between the inde-
pendent variables and the responses. Protein extraction from DSF was mainly
affected by temperature, whereas the content of reducing sugars was affected by
the enzyme concentration. From the RSM-generated model the optimum condi-
tions for maximum hydrolysis of carbohydrates occurred at temperature of 45C
with Viscozyme L concentration of 45 FBG/10 g of DSF, but the most carbohy-
drate hydrolysis did not result in higher protein extraction which was affected
mostly by the temperature of pretreatment, with higher extraction at the higher
temperatures (55 and 65C).
PRACTICAL APPLICATIONS
The enzyme treatment to legume or cereal flours have been recognized in the food
industry and the main objective is to improve the utilization of nutrients in raw
materials. The multicomponent nature of Viscozyme L, which contained a wide
range of carbohydrases including arabanase, cellulase, hemicellulase and xylanase
seemed to be advantageous in cleaving the linkages within the polysaccharide
matrix, and hence liberating more intercellular constituents like nitrogen.
However, preprocessing of soy flour with Viscozyme L for the extraction of
protein has not been previously reported. This study provides very important
information about the optimum Viscozyme concentration and temperature that is
useful for increased protein extraction and to produce the best quality products.
Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc. 1
PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA
retain the most isoflavone concentration in the isolate (Araucária, PR, Brazil). The activity of Viscozyme L was 100
produced. fungal beta-glucanase units (FBG)/g, in which 1 FBG is the
Earlier research on enzymatic hydrolysis for protein amount of enzyme required (under standard conditions,
extraction from carbohydrate-rich fractions were done with 30C, pH 5.0 and 30 min reaction time) to hydrolyze barley
various cereal sources, mostly brans, and it was determined b-glucan, to reducing power corresponding to 1 mmol
that enzymes that hydrolyzed cell wall components glucose/min. All the other reagents were of analytical grade.
increased protein extraction (Grossmann et al. 1980;
Ansharullah and Colin 1997; Tang et al. 2003; Guan and
Yao 2008). Seibel and Beléia (2009) used Viscozyme L to Sample Preparation
increase protein solubility from soy fiber (the solid residue Soy flour was defatted by shaking with hexane at 1:3 (w/v)
of protein isolate extraction) and after hydrolysis, with the flour-to-solvent for 1 h at 25C. The suspension was filtered
carbohydrase, the solubility of the protein remaining in the utilizing a Buchner funnel, the solids washed with more
solids increased from 7.6 to 19.5%. hexane, air-dried and sieved through a 32-mm mesh to
Carbohydrases may have a positive effect on the extract- obtain DSF.
ability of plant proteins because in general, they help disin-
tegrate the cell wall tissue and hence increase protein
extraction while releasing sugars. Viscozyme L is a multi- Enzymatic Pretreatment
component carbohydrase that contains a wide range of
enzymes including arabanase, cellulase, hemicellulase and Ten grams of DSF sample was mixed with 200 mL of deion-
xylanase (Anon 2008), and it can effectively hydrolyze plant ized water at 1:20 (w/v) ratio and blended to obtain a
cell wall polysaccharides. However, preprocessing of soy homogeneous slurry, 15–45 FBG units of Viscozyme L were
flour with Viscozyme L for the extraction of protein has not added and the slurries were incubated in a water bath with
been previously reported. the selected temperature (45–65C) with agitation of
Several factors, such as the enzyme concentration, incu- 200 rpm for 30 min (variables described in Table 1).
bation time, temperature and pH may affect the efficiency
of enzymatic treatment, and their effects may be either Protein Extraction
independent or interactive. In order to improve the efficacy
of the treatment, response surface models may be developed Subsequent to the enzymatic treatment, the slurries were
to describe the combination of the factors, and optimiza- adjusted to pH 9.0 with a solution of 2 mol/L of NaOH and
tion techniques can be applied to attain the optimal condi- further incubated for 45 min at 25C in a shaker (125 rpm).
tions for enzymatic treatment (Grossmann et al. 1980; The suspensions were centrifuged at 7,000¥ g for 30 min at
Ansharullah and Colin 1997; Tang et al. 2003; Guan and Yao 25C, and the supernatants were used for protein and reduc-
2008). ing sugars determination.
The objective of this study was to develop an enzymatic In order to evaluate the effect of enzymatic pretreatment
pretreatment using Viscozyme L to increase in the extrac- on protein extraction, another two independent extraction
tion of protein by hydrolysis of polysaccharides present in experiments, control and alkaline extraction, were per-
the DSF. formed. In the control experiment, the protein was
extracted under the optimum conditions; in the alkaline
method, the protein was extracted at pH 9.0, but without
MATERIALS AND METHODS enzymatic pretreatment.
2 Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc.
M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR
* Nonrandomized.
† Averages of triplicate determination.
FBG, fungal beta-glucanase; GluE, glucose equivalents.
(AOAC 1998) using the nitrogen conversion factor of 6.25 matic treatments on protein extraction and reducing sugars
for the protein determination. The extracted protein was released from DSF. The independent variables and their
expressed as: levels were selected based on preliminary experiments in
our laboratory. The independent variables Xi were coded as
extracted protein (%) xi, which are defined as dimensionless, according to the
total protein in supernatant − protein in enzyme Eq. (1).
= × 100
total protein in DSF
xi = ( X i − X o ) ΔX i (1)
The proximate composition (protein, moisture, fat and ash)
of soy flour and enzyme were determined by the methodol- where xi is the coded value of an independent variable; Xi is
ogy of AOAC (1998). The carbohydrate content was the real value of an independent variable; Xo is the real value
obtained by difference. of an independent variable at the center point; DXi is the
step change value and the response (Y-values). The 12 runs
were performed in a completely random order to minimize
Reducing Sugars and Glucose Determination bias.
Extraction of reducing sugars followed the method of
Leonel and Cereda (2002) and was determined by the Statistical Analysis
method of Somogyi (1945) in a spectrophotometer with The response surface regression procedure of the STATIS-
readings at 520 nm (UV-VIS spectrophotometer, GBC Sci- TICA 7.0 software (Statsoft 2007) was used to fit the experi-
entific Equipment Ltd, Dandenong, Victoria, Australia) and mental data to the second order polynomial equation to
the results were expressed in glucose equivalents (GluE). A obtain the coefficients of Eq. (2):
standard curve of glucose solution was used (100 mg/mL)
with a range of 10–100 mg. The blue color has an intensity Y = βo + ∑ i =1 βi xi + ∑ i =1 βii xi2 + ∑ i =1 ∑ j = i +1 βij xi x j (2)
4 4 3 4
Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc. 3
PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA
4 Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc.
M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR
TABLE 4. ANALYSIS OF VARIANCE OF THE REGRESSION PARAMETERS FOR THE RESPONSE SURFACE MODEL
Regression Sum of square Degree of freedom Mean square F-value calc F-value tab
Reducing sugars (GluE, mg/g)*
Regression 200.6163 4 50.1541 13.8387 4.1203
Linear effects 184.9666 2 92.4833 25.5182 4.7374
Quadratic effects 1.6397 1 1.6397 0.4524 5.5914
Interaction effects 14.0100 1 14.0100 3.8657 5.5914
Error 25.3693 7 3.6242
Total SS 225.9856 11
% Protein extraction†
Regression 610.4225 5 122.0845 5.3514 4.3874
Linear effects 333.5589 2 166.7795 7.3105 5.1433
Quadratic effects 271.0072 2 135.5036 5.9396 5.1433
Interaction effects 5.8564 1 5.8564 0.2567 5.9874
Error 136.8823 6 22.8137
Total SS 747.3048 11
TABLE 5. OPTIMUM CONDITIONS OF ENZYMATIC TREATMENT, PREDICTED AND EXPERIMENTAL RESULTS OF REDUCING SUGARS (GLUE) AND
PROTEIN VALUES FROM RSM
A B
30 70
Reducing suga
25 60
Protein extra
20 50
15 40
rs (GluE, mg/
10
cted (%)
30
5 20
0 10
g)
66 4 5 66 4 5
6 2 6 2
6 0 4 0 6 45 0
Te 6 58 40 5 Te 60 8 4
m
pe 56 4 3 its) 25 m 5
pe 56 3 0 its)
3 5 30 5
50
ra 5 2 un 20 ra 5 4 un
tu 5 25 0 B G 15 tu
re 5 0 2 2 5 B G 40
re 0 (F 10 (F 30
(C 5 48 2
15 0 eL 5
(C 5 8
) 4 6
2
15 0 eL 20
) 6
4 4 10 y m 4 4 10 z y m
z co
4 co 4
Vis Vis
FIG. 1. RESPONSE SURFACE FOR THE EFFECTS OF ENZYME CONCENTRATION AND TEMPERATURE ON REDUCING SUGARS RELEASED (A) AND
PROTEIN EXTRACTED (B) FROM DEFATTED SOYBEAN FLOUR
Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc. 5
PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA
TABLE 6. THE EFFECTS OF VISCOZYME L PRETREATMENT ON Guan and Yao (2008) verified that protein extraction,
DEFATTED SOY FLOUR PROTEIN EXTRACTION after pretreatment with Viscozyme L of oat bran, was influ-
Treatments Extracted protein (%)* enced mostly by the temperature and the pH of the extrac-
Enzymatic treatment method 56.27 ⫾ 0.46 tion, but the amount of enzyme had a linear significant
Alkaline method† 33.04 ⫾ 0.72 effect. Wang and Murphy (1996) obtained 21% protein
from DSF with an alkaline extraction at 25C. Rickert et al.
* Means ⫾ standard deviation of triplicate determinations.
† With alkaline solution at pH 9.0. (2004) extracted 63% of protein from DSF at 60C and
pH 8.5, and 69% of protein at 60C and pH 10.5, demon-
strating the influence of temperature on protein extraction.
indicated that the generated regression model represented Ansharullah and Colin (1997) verified that in higher tem-
the relationship between the independent variables and the perature, the protein extraction (measured as nitrogen
responses. extracted) was more efficient. They observed that at 40C,
Guan and Yao (2008), using 30 FBG of Viscozyme L/10 g pretreatment with Viscozyme L and Celluclast 1.5 L, the
of defatted oat bran found that under the optimum condi- nitrogen extracted from rice bran was 51%, whereas at 50C
tions of 44C, pH 4.8 and incubation time of 2.8 h, the pre- and Viscozyme L, it was 57%, control treatment extracted
dicted protein extraction was 55.7% and the experimental 25.75% of the total N, but they used a higher concentration
extracted protein was 56.2%. Tang et al. (2003) verified the of enzyme (120 FBG/10 g of bran). Seibel and Beléia (2009)
effects of amylase, Viscozyme L and Celluclast on protein increased protein solubility from soy fiber used 20 FBG/g of
extraction from heat-stabilized defatted rice bran. The sample.
maximum protein extracted for amylase, Viscozyme Total reducing sugars varied between 9.5 and 26 mg/g of
(80 FBG/10 g sample), and Celluclast was 45.4, 28.5 and DSF and the linear variability of the enzyme concentration
12.1%, respectively, under optimal pH and temperature, was the most important independent variable, with the
and 10:1 water to bran ratio. Seibel and Beléia (2009) maximum hydrolysis with 45 FBG units. In treatment 2,
increased protein extraction (62%) from soybeans cotyle- temperature of 62C, total reducing sugar concentration was
don fibers using Viscozyme L, but used a higher enzyme lower than in treatment 5, where the applied temperature
concentration (20 FBG/g of sample) in a substrate that con- was 55C (Table 2). That is, the effect of enzyme concentra-
tained 65% total carbohydrates. tion is greater than the effect of temperature, and tempera-
The use of the enzyme at the optimum conditions, with tures above 60C are not recommended because it is very
the main effect being the temperature of the pretreatment, close to the inactivation temperature in accordance to
resulted in an increase of 70.3% of proteins extracted com- Novozyme, (optimum temperature range from 25 to 55C).
pared with alkaline method (Table 6). Grossmann et al. The total cell wall polysaccharides of 14 soybean varieties
(1980) reported that proteins from buckwheat bran were represented on average 21% of the grain, and major compo-
extracted by alkaline extraction process, yielding 37% of the nents were galactose, glucose, arabinose and uronic acids,
total nitrogen in the liquid supernatant, at pH 6.5. However, whereas xylose, rhamnose and fucose were found in smaller
the yield could be improved, given a pretreatment of the quantities (Huisman et al. 1998; Stombaugh et al. 2000).
bran with carbohydrases, thus producing a yield of 56% The multicomponent nature of Viscozyme L, which con-
with a cellulase, 58% with a pectinase, whereas the increase tained a wide range of carbohydrases including arabinase,
was minimal with hemicellulase. The maximum yield of cellulase, hemicellulase and xylanase (Anon 2008), seemed
67.5% was obtained by synergistic action of pectinase and to be advantageous in cleaving the linkages within the
hemicellulase, in a treatment lasting for 7 h at pH of 3.7. polysaccharide matrix, and hence liberating more intercel-
Protein extracted varied from 36.2% with 41 FBG and lular constituents like protein, but Viscozyme L had no sig-
48C to 58.9% using 30 FBG and 65C with the linear and nificant effect in increasing the extractability of protein
quadratic effects of the temperature being the most impor- from DSF.
tant variable. For protein extraction, the central point with Glucose concentration varied in a different way with a
30 FBG and 55C released the same amount of protein, an minimum of 3.7 mg/g of DSF (34% of the total reducing
average of 58%, as the amount released with 30 FBG and sugars) and a maximum of 15.1 mg/g of DSF where it
65C. Analyzing treatments 7 and 8 with the same enzyme represented 77.3% of the reducing sugars produced using
concentrations (30 FBG) and temperatures of 45 and 65C, 30 FBG at 45C (Table 2). Ouhida et al. (2002) identified
respectively (Table 2), there was an increase of 39.8% of monosaccharide hydrolyzed from soybean cell wall and
protein extracted in treatment 8. It is important to notice galactose had the highest concentration, followed by
that the pretreatment temperature influenced the amount glucose, arabinose and uronic acids, with main polysaccha-
of protein extracted although the extraction occurred at rides being cellulose, xyloglucan and pectic substances.
25C. Hanmoungjai et al. (2002) reported that Viscozyme L was a
6 Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc.
M. ROSSET, V.R. ACQUARO and A.D.P. BELÉIA PROTEIN EXTRACTION FROM DEFATTED SOY FLOUR
very effective enzyme in hydrolyzing carbohydrates and HUISMAN, M.M.H., SCHOLS, H.A. and VORAGEN, A.G.J.
releasing reducing sugars, but did not improve yields of oil 1998. Cell wall polysaccharides from soybean (Glycine max.)
or protein from rice bran. meal. Isolation and characterization. Carbohydr. Polym. 37,
87–95.
JOGLEKAR, A.M. and MAY, A.T. 1987. Product excellence
CONCLUSION through design of experiments. Cereal Food World 32,
The higher temperatures used in the pretreatment resulted 857–868.
in the most protein extraction, while enzyme concentration LEONEL, M. and CEREDA, M.P. 2002. Physicochemical
characterization of some starchy tubers. Ciênc. Tecnol.
had no effect in the temperature range studied. Carbohy-
Aliment. 22, 65–69.
drate hydrolysis measured as GluE occurred in the DSF but
LIU, K. 1997. Soybeans: Chemistry, Technology and Utilization,
Viscozyme L pretreatment could not improve the protein
Chapman & Hall, New York, NY.
extraction from DSF in the range of enzyme concentration
OUHIDA, I., PÉREZ, J.F. and GASA, J. 2002. Soybean (Glycine
studied.
max.) cell wall composition and availability to feed enzymes.
J. Agric. Food Chem. 50, 1933–1938.
ACKNOWLEDGMENT RICKERT, D.A., MEYER, M.A., HU, J. and MURPHY, P.A. 2004.
Effect of extraction pH and temperature on isoflavone and
This work received financial support from CAPES (Brazil). saponin partitioning and profile during soy protein isolate
production. J. Food Sci. 69, 623–631.
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Journal of Food Processing and Preservation •• (2012) ••–•• © 2012 Wiley Periodicals, Inc. 7