SM 80

Piston Meter

Component
Technical Manual

Document Ref 907411-001

Rev - 2
07/2005
SM 80 Meter for Fuel Dispensers Component Technical Manual

Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.

Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.

Please contact your nearest service department, at the relevant address printed
on the back cover of this manual, should any aspect of this manual be unclear.

© Copyright by Tokheim. All intellectual rights arising from, accruing to,and

residing in this manual belong to Tokheim. No part of this document may be
reproduced in any form without the express written permission of Tokheim.

Tokheim reserves the right to apply changes to this document and the
equipment without further notice.
Issue A

Document Ref 907411-001 Rev 2

Component Technical Manual SM 80 Meter for Fuel Dispensers

REVISION RECORD

Date Revision Page Issue Reason

18/01/2005 1 All A Original Issue
21/07/2005 2 3 B Main Contents revised
21/07/2005 2 2-1 B Section 2 Contents revised
21/07/2005 2 2-2 B New information added (Pulser)
21/07/2005 2 3-1 B Section 3 Contents revised
21/07/2005 2 3-2 to 3-4 B New info added (flange, pulser connections); drawing
revised
21/07/2005 2 7-1 B Section 7 Contents revised
21/07/2005 2 7-2, 7-3 B Drawing & parts list updated
21/07/2005 2 7-4 B Drawing updated
21/07/2005 2 7-5 to 7-8 A New drawings inserted (Cylinder cover, Collector,
Piston, Crankshaft)

Document Ref 907411-001 Rev 2 1

SM 80 Meter for Fuel Dispensers Component Technical Manual

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Issue A

2 Document Ref 907411-001 Rev 2

 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

1 PURPOSE/DESCRIPTION ........................................................................................ 1-2

1.1 Functional Description ......................................................................................... 1-2
1.2 The Piston Meter ................................................................................................. 1-2
1.3 The Pulser ............................................................................................................ 1-3
1.3.1 Mechanical Description ....................................................................... 1-3
1.3.2 Electrical Description ........................................................................... 1-3
1.4 Piston Meter Operation ....................................................................................... 1-6

2 TECHNICAL CHARACTERISTICS ....................................................................... 2-2

2.1 Dimensions .......................................................................................................... 2-2
2.2 Hydraulic Performance Ranges and Tolerances ................................................. 2-2
2.3 Environmental Conditions ..................................................................................... 2-2
2.4 Pulser ................................................................................................................... 2-2

3 MOUNTING AND CONNECTING THE SM 80 .................................................... 3-2

3.1 Front View ........................................................................................................... 3-2
3.2 Plan View ............................................................................................................. 3-2
3.3 Correct Sealing Application (W&M) ................................................................... 3-3
3.4 Pulser Connections ............................................................................................... 3-4
3.4.1 I/O Board Connection.......................................................................... 3-4
3.4.2 Mainboard Connection ......................................................................... 3-4
3.4.3 HOM Board Connection ..................................................................... 3-4

4 ADJUSTMENT OF THE SM 80 METER ............................................................... 4-2

4.1 Mechanical Adjustment ........................................................................................ 4-2
4.2 Metrological Adjustment ...................................................................................... 4-3

5 APPROVALS & CERTIFICATION .......................................................................... 5-2

5.1 Metrological Approvals ........................................................................................ 5-2
5.2 Safety Certificates ............................................................................................... 5-2
5.3 Low temperature use ........................................................................................... 5-2

6 TROUBLESHOOTING .............................................................................................. 6-2

6.1 Blocked Piston Meter ......................................................................................... 6-2
6.2 Display Faults ...................................................................................................... 6-3
6.3 External Leakage ................................................................................................ 6-4

7 SPARE PARTS .............................................................................................................. 7-2

7.1 Piston Meter Exploded View ............................................................................... 7-2
7.2 Pulser Exploded View .......................................................................................... 7-4
7.3 Cylinder Cover Assembly ..................................................................................... 7-5
7.4 Collector Assembly .............................................................................................. 7-6
7.5 Piston Assembly ................................................................................................... 7-7
Issue B

7.6 Crankshaft Assembly ........................................................................................... 7-8

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Issue A

4 Document Ref 904711-001 Rev 2

 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

1 PURPOSE/DESCRIPTION ......................................................................................... 1-2

1.1 Functional Description ....................................................................................... 1-2
1.2 The Piston Meter................................................................................................. 1-2
1.3 The Pulser ........................................................................................................... 1-3
1.3.1 Mechanical Description ..................................................................... 1-3
1.3.2 Electrical Description ......................................................................... 1-3
1.4 Piston Meter Operation ...................................................................................... 1-6
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

1 PURPOSE/DESCRIPTION

1.1 Functional Description

The SM 80 consists of two parts as follows:

• The piston meter - transforms the delivered volume into a rotation of the shaft
• The pulser MP-T1(CW) - converts this rotation into pulses for the calculator
The following diagram shows the parts of the measurement transducer:-

Pulser
888888
888888
8888

Volume
Meter
Fuel flow

1.2 The Piston Meter

The SM 80 is a twin piston meter. The pistons are activated by the flow of fuel from the
pumping unit (suction or submersible type) and are mounted in parallel cylinder bores.

Both pistons transmit their reciprocating movement to separate crank shafts mounted
perpendicular to the piston stroke. The two crank shafts are linked through a set of gears
to a common drive shaft, onto which the electronic subsystem (the pulser) is mounted.
The pulser is integrated in the top cover of the meter. The pulser converts the rotational
movement of the drive shaft into a highly precise stream of electronic signals, allowing
subsequent calculation of the exact volume of fuel displaced through the SM 80.

Fuel entering the SM 80 flows alternately into one or two chambers (to the front and back
of each piston). The flows are carried out through a sequence of four phases piloted by
the control valve mounted on the drive shaft - refer to section 2.3 for more information.

Each of the four chambers has a capacity of 125 millilitres. The

SM 80 delivers 500 ml per cycle. A PTFE lip seal on each piston prevents leakage between
opposite chambers. Calibration of the volume measurement of the SM 80 is possible by
equal adjustment to both of the calibration screws. These are sealed following calibration
Issue A

by Weights and Measures officials.

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

1.3 The Pulser

1.3.1 MECHANICAL DESCRIPTION

The pulser is mounted in the pressure moulded SM 80 control housing, which
has three integrated chambers:

• Control Valve Chamber - the control valve opens and closes the four chambers
for the piston movement
• Gear Chamber - the rotational movement is transmitted to an optical mechanical
totaliser by a worm-driven shaft and to the magnetic wheel of the pulser
• Electronic Chamber - mechanical rotation is transformed into electrical
information
The piston movement is transformed by the two crankshafts and three gear
wheels into a rotation of the main drive shaft. A gear wheel is mounted on the
top end of this shaft. This gear drives both the magnetic wheel shaft and the
totaliser shaft. A mechanical totaliser can be connected directly or via a flexible
cable on each end of the totaliser shaft. The mechanical totaliser counts 10
litres per revolution. The opposite side (or both sides) of this totaliser shaft can
be closed by a plug, which can be sealed. The totaliser shaft is rotated with a
constant ratio of 1:0.05.

The magnetic wheel shaft is driven with a ratio of 1:2.5. A sensor is assembled,
next to the magnetic wheel, to transform the rotation into an electrical signal,
which is transferred to the dispenser calculator. One pulse of this sensor
represents 1 centilitre (cl).

1.3.2 ELECTRICAL DESCRIPTION

The MP-T1(CW) electronics translate the magnetic field changes into proper
“cl” pulses required by the calculator. The MP-T1(CW) electronics can be
divided into the several functional blocks. The functions of the different blocks
are described in this section. All digital functions of the MP-T1(CW) electronics
are integrated in an Asic.

comparator
backward flow not
count (centilitres)

+ - cl=20 cl=0

timer output
driver pulse line
backward forward T A and B
count count
disable
overflow
Issue A

digital sequence sensor defect

error
filter detector

hall effect sensors

magnetic disk Asic parts

hall effect sensor

(fault detection)

Document Ref 904711-001 Rev 2 Page 1-3

SM 80 Meter for Fuel Dispensers Component Technical Manual

HALL EFFECT SENSORS (DIRECTION)

Two sensors (sensors A and B) are placed above the outer ring of the disc.
They are used to indicate the direction of the disc. The diagram above indicates
the output of the two sensors when the disc rotates clockwise. Each transition
of the signal coming from sensor B represents 0.5 cl.

This block checks the input and output of the output driver during the 400
microsecond pulse. If the output line is high (idle state) while the input of the
driver is activated, it will send a “not equal” signal to the error block.

The inputs of the comparator used for monitoring lines A and B are provided
with a digital filter which will remove glitches of less than 32 microseconds
from these two signals.

HALL EFFECT SENSOR (FAULT DETECTION)

A third sensor (sensor C) is placed above the inner ring of the disc. As this ring
contains 10 north and 10 south polarised magnetic parts, the output frequency
of this sensor will be the half of the frequency coming from the two other sensors.
This difference in frequency makes it possible to distinguish normal operation
from sensor defects or disc oscillations.

DIGITAL FILTER
This part will remove glitches shorter than 8 microseconds from the sensor
signals.

SEQUENCE DETECTOR
The sequence detector identifies the different movements of the disc by
evaluating the three sensor signals.

BACKWARD FLOW COUNT (CENTILITRES)

When the disc turns counter-clockwise, the sequence detector generates
backward count pulses. The backward flow count buffer keeps up with the
amount of backward count pulses. When the buffer reaches 20 cl (40 pulses), it
generates an overflow message. If the disc turns clockwise, the sequence detector
generates forward count pulses. The backward flow count buffer will decrease
with the amount of forward count pulses until it reaches
0 cl. At this point, the buffer will not decrease any more and the switch is
closed so that the timer receives forward count pulses on its trigger input.

TIMER (400μS)
A pulse on the trigger input of the timer will start the one-shot 400 microsecond
timer. During the 400 microseconds, the timer will activate the output driver
for line A (or B). Every 0.5 cl, the timer alternates between lines A and B.
Issue A

Therefore if there was a pulse on output line A, then 0.5 cl later, it will be
followed by a pulse on output line B and vice versa.

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

OUTPUT DRIVER
The output driver is required to supply the current needed for the inputs of the
calculator. It also delays the low-to-high transition of the cl pulses on the output
lines A and B. This delay is designed to prevent cross-talk between the two
pulse lines and interference on other lines.

MAGNETIC DISC
The magnetic disc contains one outer ring (divided into 20 north and 20 south
polarised magnetic parts) and one inner ring (divided into 10 north and 10 south
polarised magnetic parts). The disc is driven by the volume meter. A liquid
flow in the forward direction (once the liquid has left the measurement
transducer) will result in a clockwise movement of the disc. A backward liquid
flow will cause the disc to rotate counter-clockwise.

The disc can have small movements (oscillations) in both directions, caused by
vibrations of the MP-T1(CW) pulser. These oscillations will not result in
centilitre pulses on the output of the MP-T1(CW).

COMPARATOR
This block checks the input and output of the output driver during the 400
microsecond pulse. If the output line is high (idle state) while the input of the
driver is activated, it will send a “not equal” signal to the error block.

The inputs of the comparator used for monitoring lines A and B are provided
with a digital filter which will remove glitches of less than 32 microseconds
from these two signals.

ERROR
The signals “overflow”, “sensor defect” and “not equal” are collected here.
When one or more signals are active, the error signal will be activated. This
signal can only be deactivated by switching off the MP-T1(CW) power. When
the error signal is activated, the output driver is disabled, so the output lines
become low.
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

1.4 Piston Meter Operation

The following phases of the piston meter can be identified as shown in the following
diagram:-

Phase 1 Phase 2

Phase 3 Phase 4

KEY:-
1 = Crank Housing
2 = Adjustable Front Stop
3 = Control Valve
4 = Piston
5 = Crankshaft
6 = Gear
Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

Phase 1:
• The right hand (RH) piston is against the front stop
• The channels to chamber C and D are closed by the control valve
• The fuel flows into chamber A
• The left hand (LH) piston moves towards chamber B
• The fuel flows out of chamber B to the exit side

Phase 2:
• The channels to the chambers A, B, C and D are opened by the control valve
• The fuel flows into chambers A and C
• The pistons move towards chambers B and D
• The fuel flows from chambers B and D to the exit side

Phase 3:
• The LH piston is against the rear stop
• The channels to chambers A and B are closed by the control valve
• The fuel flows into chamber C
• The RH piston moves towards chamber D
• The fuel flows from chamber D to the exit side

Phase 4:
• The RH piston is against the rear stop
• The channels to chambers C and D are closed by the control valve
• The fuel flows into chamber B
• The LH piston moves towards chamber A
• The fuel flows from chamber A to the exit side
After phase 4, the LH and RH pistons reach the front stops one after the other and phase
1 starts again. The pistons’ movements can be adjusted at the front stops to achieve exact
values in accordance with the approval. Please refer to section 4 for the adjustment
instructions.
Issue A

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Issue A

Page 1-8 Document Ref 907411-001 Rev 2

 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

2 TECHNICAL CHARACTERISTICS ....................................................................... 2-2

2.1 Dimensions ........................................................................................................... 2-2
2.2 Hydraulic Performance Ranges and Tolerances ................................................. 2-2
2.3 Environmental Conditions ..................................................................................... 2-2
2.4 Pulser ................................................................................................................... 2-2
Issue B

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SM 80 Meter for Fuel Dispensers Component Technical Manual

2 TECHNICAL CHARACTERISTICS

2.1 Dimensions
Width x height x length 169 x 201 x 184 mm
Entrance flange - adjustment By 30°
Drive shaft diameter 10 mm
Piston - quantity 2
- diameter 65 mm
- stroke 39 mm
Direction of drive shaft rotation: Clockwise (facing the drive shaft)

2.2 Hydraulic Performance Ranges and Tolerances

Liquid viscosity Fuels with viscosity lower than 10-4 m²/s
Inlet/outlet nominal diameter (ND) 30 mm
Cyclic volume 0.5 l/rev
Minimum flow rate 2 l/min
Maximum flow rate 80 l/min
Maximum error +/- 0.3% (2 l/min to 80 l/min)
Maximum pressure 4 bar
Torque during delivery 2.5 Nm
Pressure difference without torque 2 l/min - 0.08 bar
10 l/min - 0.085 bar
50 l/min - 0.20 bar
80 l/min - 0.49 bar
Adjustment graduation 0.05%

2.3 Environmental Conditions

Climate Marine, tropical, industrial and polar
Ambient temperature range -40°C to +55°C
Temperature of liquid -40°C to +55°C
Atmosphere In accordance with climate

2.4 Pulser
Operating Voltage 24V dc
Pulses per litre 100
Issue B

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

3 MOUNTING AND CONNECTING THE SM 80 .................................................... 3-2

3.1 Front View ........................................................................................................... 3-2
3.2 Plan View ............................................................................................................. 3-2
3.3 Connection Flange ................................................................................................ 3-3
3.4 Correct Sealing Application (W&M) ................................................................... 3-3
3.5 Pulser Connections ............................................................................................... 3-3
Issue B

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SM 80 Meter for Fuel Dispensers Component Technical Manual

3 MOUNTING AND CONNECTING THE SM 80

The piston meter must be mounted inside the dispenser in such a way to allow unrestricted access
to the adjustment devices and seals.

NOTE : There must be a minimum clearance around the pulser flamepath of 30mm.
The piston meter is fixed on its inlet flange by two M8 screws and, at the control head inside the
dispenser, by three M6 screws. The screws are evenly spaced, thus allowing three possible
mounting positions offset by 120°.

The entrance and exit flanges of the piston meter are indicated by arrows in the diagram below.
The measurements are according to DIN 5434; ND30.

The control housing (entrance flange) can be moved by 30° increments, in relation to the crank
housing (exit flange). This enables a universal arrangement of the piston meters in the dispenser.

3.1 Front View

Entrance
flange
ND30
R12 M8

Exit
Control Ø48
flange
housing

58
76
Entrance and exit
Adjustment flange ND 30
device

3.2 Plan View

Tapped hole

Adjustable
by 30o
Issue B

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

3.3 Connection Flange

A mating flange (Tokheim Part No. 9158017260) and O-ring (Part No. 900050-002) are
available to order to enable connection to a 3/4” male threaded fitting on both meter entrance
and exit points.
MATING FLANGE TO 3 4"
MALE THREADED FITTING
58

3 4" M8
le
ma
Fe read
Th Tokheim Part No.
9158017260

3.4 Correct Sealing Application (W&M)

Meter mounting screws

Tote port cap Dispenser frame Meter mounting seal

Seal wire through

Tote port lead seal
two meter mounting
1 screws
Tote port seal wire
5

Pulser sealing wire

2
Pulser lead seal

Meter housing, piston,

bottom plate & seal

3
4 Meter housing
sealing wire
Calibration
Calibration seal
sealing wire
Issue B

3.5 Pulser Connections

• Brown = 0V
• White = Channel A
• Green = Channel B
• Yellow = Supply (25V typ.)

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Issue B

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

4 ADJUSTMENT OF THE SM 80 METER .................................................................. 4-2

4.1 Mechanical Adjustment ...................................................................................... 4-2
4.2 Metrological Adjustment .................................................................................... 4-3
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

4 ADJUSTMENT OF THE SM 80 METER

4.1 Mechanical Adjustment

For the SM 80 meter to function correctly, the control valve must fill the front and rear
chambers in a specific sequence in relation to the pistons. This is dependent upon the
position of the control valve relative to the crank shafts.

The correct positioning of the control valve, gears and crank shafts are shown below:-

Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

4.2 Metrological Adjustment

The scale is based upon 100% of the metering gauge.
- +
The deviation (+ and -) is related to the calculator display.

100.60 Check the piston meter

(refer to section 6.2)

100.50

Adjust piston meter by turning both

100.40
adjustment screws in direction "-"
(counter clockwise).
100.30
Example:
If the deviation is +0.3% then turn
each adjustment screw by 3
100.20 graduations to "-"

100.10

100%

99.90
Adjust piston meter by turning both
adjustment screws in direction "+"
(clockwise).
99.80
Example:
If the deviation is -0.3% then turn
99.70
each adjustment screw by 3
graduations to "+"

99.60

99.50
Issue A

Check the piston meter

(refer to section 6.2)
99.40

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Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

5 APPROVALS & CERTIFICATION ........................................................................... 5-2

5.1 Metrological Approvals ...................................................................................... 5-2
5.2 Safety Certificates ............................................................................................... 5-2
5.3 Low temperature use ........................................................................................... 5-2
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

5 APPROVALS & CERTIFICATION

5.1 Metrological Approvals

The SM 80 is a measurement transducer for use in a measuring instrument for liquids
other than water. As such it is tested and certified according the OIML (Organisation
International de Metrology Legal) Recommendation R117. The certificate is issued under
number R117(1995)-NL-96.02 by the NMi (Dutch National Test Institute).

5.2 Safety Certificates

The SM 80 with the pulser MP-T1(CW) is constructed for use in gasoline dispensers in a
Zone 1 area. The pulser, as an electrical part, has been certified according the European
Standard EN 50014 and EN 50018 with protection code EExdIIBT6 with certificate number
LCIE 96.D.6077X or DEMKO 01 ATEX 130101.

5.3 Low temperature use

For use in low temperature areas the SM 80 has been tested at -40° C in a complete
dispenser setup. The test report has been issued under number PF/7641 by the NMi.

Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

6 TROUBLESHOOTING ............................................................................................... 6-2

6.1 Blocked Piston Meter ........................................................................................ 6-2
6.2 Display Faults .................................................................................................... 6-3
6.3 External Leakage ............................................................................................... 6-4
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

6 TROUBLESHOOTING

6.1 Blocked Piston Meter

Pressure in
NO
front of Check the pump
piston meter
OK?

YES

Meter NO Check the nozzle

exit
Check the solenoid valves
line?

YES

Meter NO Gear out of adjustment

correct? Adjustment screw fouls piston

YES
Mechanism damaged
Replace piston meter
Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

6.2 Display Faults

100.90 Positive display fault:

Stops out of adjustment
100.80 Piston seized (check the piston
and piston seals)
100.70

100.60

100.50

100.40

100.30

100.20

100.10

100% Adjust the meter (see section 4.2)

99.90

99.80

99.70

99.60

99.50
Negative display fault (at low rate compared to
99.40 max. flow rate):
Stops out of adjustment
99.30 Leakage through:
- piston seals
99.20 - oil seals
- control valve
99.10 - cover seals
- crank housing
Issue A

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SM 80 Meter for Fuel Dispensers Component Technical Manual

6.3 External Leakage

The following are common symptoms and possible solutions relating to external leakage
problems:-

• Leakage through drive shaft - replace drive shaft seal

• Leakage through adjustment screw - replace adjustment screw O-ring
• Leakage through cover - replace cover gasket
• Leakage through housing - check housing is not porous or damaged

Issue A

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

CONTENTS

7 SPARE PARTS .............................................................................................................. 7-2

7.1 Piston Meter Exploded View ............................................................................... 7-2
7.2 Pulser Exploded View .......................................................................................... 7-4
7.3 Cylinder Cover Assembly ..................................................................................... 7-5
7.4 Collector Assembly .............................................................................................. 7-6
7.5 Piston Assembly ................................................................................................... 7-7
7.6 Crankshaft Assembly ........................................................................................... 7-8
Issue B

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SM 80 Meter for Fuel Dispensers Component Technical Manual

7 SPARE PARTS

7.1 Piston Meter Exploded View

Issue B

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

PARTS LIST

Item No Description Désignation Français Part No Comments

1 Washer Pl M10.5x18x1 Rondelle Pl M10.5x18x1 900008-038
2 O-Ring 84 x 3 Joint Torique 84 x 3 900050-059
3 Screw Torx Thr Form BH M6x1Vis Torx AutoF TCBL Tril M6x1900053-002
4 Parallel Pin 4x20mm Goup. Cylind. B 4x20mm 901348-005
5 Gear wheel 20T Pignon 20 dents 903220
6 Special beta pin Goupille beta speciale 903227
7 Control valve Tiroir 906532
8 Blind cover Couvercle plein 907930
9 Gear cover Couvercle de pignon 907937
10 Adjustment cover Couvercle d'ajustement 907986
11 Top plate Tole de protection 907987
12 Shaft of totaliser Axe de totalisateur 908016
13 Gear wheel shaft Axe entrainement emetteur 908017
14 Gear wheel 36 teeth Pignon 36 dents 908058
15 Crank shaft assy Vilebrequin asm 908059 Refer to separate drawing
16 Slide ring seal assy Bague tournante asm 908063
17 Drive shaft gear 50 teeth Pignon sortie mes.50 dents 908064
18 Top plate label diameter 20 Etiquette diametre 20 908067
19 Grooved pins 4x20 Goupille cannelée G6 4x20 908079-001
20 Collector bearing assy Collecteur bagué asm 908087 Refer to separate drawing
21 Piston assy Piston asm 908160 Refer to separate drawing
22 Crank housing lapped with bus Corps de mesureur rodé-bagué 908161
23 Plastic spacer washer Entretoise plastique 908166
24 Cylinder cover assy Couvercle de cylindre asm 908176 Refer to separate drawing
25 Label SM80 40x60 Etiquette SM80 40x60 908875
26 Gear cover seal Joint de couvercle pignon 908876
27 Blinf cover seal Joint couvercle plein 908877
28 Cylinder cover seal Joint de couvercle cylindre 908878
29 Shaft seal 10x16x4 Bague d'étanchéité 10x16x4 908984-001
30 Screw torx special M7 pith 100Vis torx speciale M7 pas 100 908995
31 Screw torx SF M6X12 drilled Vis torx M6x12 percée 908996
Issue B

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SM 80 Meter for Fuel Dispensers Component Technical Manual

7.2 Pulser Exploded View

Item Description Part No

1 Pulser support 903219
2 Tested PCB PUR OEL 002 9210120762
3 Gear wheel 20T 903220
4 Hexagon nut M5 900011-002
5 Washer Serr Lock Ext M5 900009-005
6 Cable gland seal 06 903221
7 Cable gland plain washer 903222
8 Cable gland nut 903223
9 Magnetic wheel 903224
10 Oilite bush BP25 C6/10/16 902835-001
11 Wave washer RE 9.3x6.75x0.1 903225
Issue B

12 Washer Pl M6 900008-007
13 Special beta pin 903227
14 Magnetic wheel shaft 903226
15 Screw Torx RCHTF DG25x6 900710-001
16 Pulser label MP-T1(CW) 900845-002
17 Washer Pl 6 (shim) 900008-012

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 Component Technical Manual SM 80 Meter for Fuel Dispensers

7.3 Cylinder Cover Assembly

Item No Description Désignation Français Part No Comments

1 O-Ring 10 x 3.3 Joint Torique 10 X 3.3 900050-060
2 Cylinder cover & captive nuts Couvercle cylindre avec ecrou 907932
3 Ajustment srew assy Vis de réglage asm 908020
4 Adjustment spring Ressort de vis réglage 908165
Issue B

Document Ref 907411-001 Rev 2 Page 7-5

SM 80 Meter for Fuel Dispensers Component Technical Manual

7.4 Collector Assembly

Item No Description Désignation Français Part No Comments

1 Screw HSHC M4x8 Vis CHC M4x8 900017-008
2 Bush BB 061016 BP25 Bague BB 061016 BP25 902835-002
3 Pulser control housing machineCollecteur usiné 907941
4 Tote plug sealable SM80 Bouchon plombage totalisateur 908065
5 Bearing bush unlapped Bague collecteur non rodé 908066
6 Totaliser bearing Palier totalisateur 908162
7 Tote drive adaptator Adaptateur sortie totalisateur 908163
8 Totaliser shaft Axe de totalisateur 908164
9 Pulser MP1 Pulser MP1 9508013320
Issue B

Page 7-6 Document Ref 907411-001 Rev 2

 Component Technical Manual SM 80 Meter for Fuel Dispensers

7.5 Piston Assembly

Item No Description Désignation Français Part No Comments

1 Piston Piston 908001
2 Piston spring Ressort de piston 908168
3 Circlip Seeger type L D48 Segment Seeger type L D48 908169-001
4 Holding ring Bague de maintien piston 908170
5 Piston seal Joint de piston 908171
Issue A

Document Ref 907411-001 Rev 2 Page 7-7

SM 80 Meter for Fuel Dispensers Component Technical Manual

7.6 Crankshaft Assembly

Item No Description Désignation Français Part No Comments

1 O-Ring 28 x 3 Joint Torique 28 x 3 900050-057
2 Parallel Pin 4x20mm Goup. Cylind. B 4x20mm 901348-005
3 Crank shaft Vilebrequin 908021
4 Roller Gallet 908052
5 Bearing DU 8x10 Bague DU 8x10 908053-002
6 Bearing DU with flange 10x25 Bague DU avec joue 10x25 908055-001
7 Crank shaft holder Palier vilebrequin 908056
8 Gear wheel 36 teeth Pignon 36 dents 908058
9 Lip Seal 10x16x4 Joint à Levre 10x16x4 908077-001
Issue A

10 Disc spring Rondelle ressort 908167

Page 7-8 Document Ref 907411-001 Rev 2

 Component Technical Manual SM 80 Meter for Fuel Dispensers

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Issue A

Document Ref 907411-001 Rev 2

 NL Spare Parts GB Manufacturing F Manufacturing
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