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AT-4861712 User Manual SCO6AD
AT-4861712 User Manual SCO6AD
AT-4861712 User Manual SCO6AD
Installation and
Operation Manual
SCO6AD
Previously designated:
3552
SCO6AD
HIGH-HEAT DECONAMINATION CO2 INCUBATOR
Installation and Operation Manual
These units are TÜV CUE listed as air jacketed CO2 Incubators for professional, industrial, or
educational use where the preparation or testing of materials is done at approximately atmospheric
pressure and no flammable, volatile, or combustible materials are being heated.
2|Page
TABLE OF CONTENTS
INTRODUCTION........................................................................................................................................... 5
General Safety Considerations ................................................................................................................. 5
Engineering Improvements ....................................................................................................................... 6
Contacting Assistance ............................................................................................................................... 6
RECEIVING YOUR INCUBATOR ................................................................................................................ 7
Inspecting the Shipment ............................................................................................................................ 7
Inspection and Orientation ........................................................................................................................ 8
Recording Data Plate Information ............................................................................................................. 9
INSTALLATION .......................................................................................................................................... 12
Ambient Conditions ................................................................................................................................. 12
Power Source .......................................................................................................................................... 12
Environmental Factors ............................................................................................................................ 12
Lifting ....................................................................................................................................................... 13
Leveling ................................................................................................................................................... 13
Connect the CO2 Supply to the Incubator ............................................................................................... 14
Installation Cleaning and Disinfection ..................................................................................................... 15
Deionized and Distilled Water ................................................................................................................. 15
Shelving Installation ................................................................................................................................ 15
CONTROL PANEL OVERVIEW ................................................................................................................. 16
OPERATION ............................................................................................................................................... 19
Theory of Operation ................................................................................................................................ 19
Preparing the Incubator for Use .............................................................................................................. 22
Humidifying the Incubator ....................................................................................................................... 23
Set the Temperature Set Point ................................................................................................................ 24
Calibrate the Temperature display .......................................................................................................... 25
Set the Over Temperature Limit .............................................................................................................. 27
Muting the Audible Temperature Alarm .................................................................................................. 28
Set the CO2 Set Point.............................................................................................................................. 29
Calibrate the CO2 Display ........................................................................................................................ 30
Muting the Audible CO2 Alarm ................................................................................................................ 32
No Gas Supply Alarm (NGS) .................................................................................................................. 32
Decontamination Cycle ........................................................................................................................... 33
Aborting the Decontamination Auto Cycle .............................................................................................. 36
Condensation and the Dew Point ............................................................................................................ 37
Loading the Incubator ............................................................................................................................. 38
Accessory Compatibility .......................................................................................................................... 38
Data Output Capabilities ......................................................................................................................... 38
USER MAINTENANCE ............................................................................................................................... 39
Cleaning and Disinfecting ....................................................................................................................... 39
Minimizing Contamination Exposure ....................................................................................................... 40
HEPA Filter and Gas Lines ..................................................................................................................... 41
Storage of the SCO6AD Incubator .......................................................................................................... 41
Door and Electrical Components ............................................................................................................ 41
UNIT SPECIFICATIONS............................................................................................................................. 42
Weight ..................................................................................................................................................... 42
Dimensions .............................................................................................................................................. 42
Capacity .................................................................................................................................................. 42
CO2 .......................................................................................................................................................... 43
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Temperature ............................................................................................................................................ 43
Power ...................................................................................................................................................... 43
Conversion Table .................................................................................................................................... 43
PARTS LIST ............................................................................................................................................... 44
Components ............................................................................................................................................ 44
Ordering Parts and Consumables ........................................................................................................... 45
ACCESORIES ............................................................................................................................................ 46
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INTRODUCTION
Thank you for purchasing a Sheldon SCO6AD High-Heat Decontamination CO2 incubator. We
know that in today’s competitive market place, customers have many choices when it comes to
constant temperature equipment. We appreciate you choosing ours. Our continued reputation as a
leading laboratory product manufacturer rests with you. Sheldon Manufacturing, Inc. stands behind
our products and want to let you know we are here if you need us.
These incubators are intended for laboratory, industrial, and educational microbiological
applications. These incubators are not intended for use in hazardous or household locations.
Before you use the SCO6AD read this entire manual carefully to understand how to install, operate,
and maintain the incubator in a safe manner. Keep this manual available for use by all operators.
Ensure that all operators are given appropriate training before the incubator begins service.
Your SCO6AD and its recommended accessories are designed and tested to meet strict safety
requirements. It is designed to connect to a power source using the specific power cord type
shipped with the unit.
For continued safe operation of your incubator, always follow basic safety precautions including:
Always plug the incubator power cord into an earth grounded electrical outlet that conforms
to national and local electrical codes. If the incubator is not grounded properly, parts such
as knobs and controls can conduct electricity and cause serious injury.
Avoid damaging the power cord. Do not bend it excessively, step on it, or place heavy
objects on it. A damaged cord can be a shock or fire hazard. Never use a power cord if it is
damaged.
Always position the unit so that the user can quickly unplug it in the event of an emergency.
Do not attempt to move the unit while in operation or before the unit has cooled.
Use only approved accessories. Do not modify system components. Any alterations or
modifications to your incubator can be dangerous and void your warranty.
Follow all local ordinances in your area regarding the use of this incubator. If you have any
questions about local requirements, please contact the appropriate agencies.
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INTRODUCTION (CONTINUED)
ENGINEERING IMPROVEMENTS
Sheldon Manufacturing continually improves all of its products. As a result, engineering changes
and improvements are made from time to time. Therefore, some changes, modifications, and
improvements may not be covered in this manual. If your unit’s operating characteristics or
appearance differs from those described in this manual, please contact your Shel Lab dealer or
distributor for assistance.
CONTACTING ASSISTANCE
If you are unable to resolve a technical issue with the incubator, please contact Sheldon Technical
Support. Phone hours for Sheldon Technical Support are 6am – 4:30pm Pacific Coast Time (west
coast of the United States, UTC -8). Please have the following information ready when calling or
emailing Technical Support: the model number and the serial number (see page 9).
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RECEIVING YOUR INCUBATOR
Before leaving the factory, SCO6ADs are packaged in high-quality shipping materials to provide
protection from transportation-related damage.
When an incubator leaves our factory, safe delivery becomes the responsibility of the carrier.
Damage sustained during transit is not covered by the manufacturing defect warranty. When you
receive your SCO6ADs inspect it for concealed loss or damage to the interior and exterior. If
you find damage, follow the carrier’s procedure for claiming damage or loss.
The unit should come with an Installation and Operation Manual, warranty card and a Certificate of
Compliance. Verify that the correct number of shelves, shelf slides, leveling feet, and other
components have been included (see the table below for quantities).
Note: The SCO6AD requires a CO2 gas regulator. A regulator is not included with the SCO6AD.
Please see the Accessories section on page 46 if you wish to order one from Shel Lab.
Included Accessories
1 Anti-Microbial 4 Leveling Feet 1 Power Cord 1 Stainless Steel 3 Stainless Steel
Copper Token Humidity Pan Shelves
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RECEIVING (CONTINUED)
Interior
Exterior Door
Glass
Gasket
Viewing
Door
Shelf
Standard
Exterior Door
Latch
Exterior
Inner Door Door
Latch
Inner Door
Gasket
Humidity Pan
with Copper
Token
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RECEIVING (CONTINUED)
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GRAPHIC SYMBOLS (CONTINUED)
The incubator is provided with multiple graphic symbols on its exterior and internal surfaces. These
symbols identify hazards, and the functions of the adjustable components, as well as important
notes in the user manual.
Symbol Definition
Indicates that you should consult your service manual for further instructions.
Indique que l'opérateur doit consulter le manuel d'utilisation pour y trouver les instructions
complémentaires.
Indicates Temperature
Repère température
Indicates AC Power
Repère le courant alternatif
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GRAPHIC SYMBOLS (CONTINUED)
Symbol Definition
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INSTALLATION
AMBIENT CONDITIONS
The SCO6AD is intended for use indoors at room temperatures between 15C and 30C (59F and
86F), at no greater than an ambient 80% Relative Humidity (at 25C / 77F). Allow a minimum of
4 inches (10cm) between the incubator and walls or partitions, and 2 inches (5cm) of clearance
above the top of the incubator for unobstructed airflow.
Operating the unit outside these conditions may adversely affect the incubator temperature
performance, including its effective operating range, stability, and uniformity.
POWER SOURCE
Always position the unit so that the end-user has access to the power cord and can quickly unplug
it from the wall in the event of an emergency.
When choosing a location for the incubator, check that the voltage and ampere requirements on the
incubator data plate match that of the wall power source. The source must be an earth grounded
outlet. Supplied voltage must not vary more than 10% from the data plate rating. Damage to
the incubator may result if supplied voltage varies more than 10%. Use a separate circuit to
prevent loss of product due to overloading or circuit failure.
The SCO6AD comes provided with a 125 volt 9ft 5 in (2.86m) NEMA 5-15P power cord.
Note: Electrical supply to the incubator must conform to all national and local electrical codes.
ENVIRONMENTAL FACTORS
When selecting a location to install the incubator, consider all environmental conditions that can
affect unit temperature performance. For example:
Proximity to ovens, autoclaves, and any device that produces significant radiant heat
High-traffic areas
Direct sunlight
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INSTALLATION (CONTINUED)
LIFTING
The incubator should only be lifted by its bottom surfaces using proper heavy lifting machinery such
as, a forklift or pallet jack. Handles and knobs are inadequate for lifting or stabilization. The unit
should be completely restrained from tipping during lifting. Transporting the unit while lifted is not
recommended and may be hazardous. Remove all moving parts, such as shelves and trays, and
secure the door in the closed position prior to lifting or transporting the unit.
LEVELING
Make sure that the incubator is level and stable. Each incubator ships with four leveling feet. Insert
one leveling foot into each of the four holes in the bottom corners of the incubator. Stand the
incubator upright. Then, adjust the foot at each corner until the incubator stands level and solid
without rocking. To raise a foot, turn it in a counterclockwise direction; to lower a foot, turn it in a
clockwise direction.
Note: To prevent damage to the feet when moving the incubator, turn each of the four leveling feet
completely clockwise.
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INSTALLATION (CONTINUED)
Always install the in-line HEPA filter (Part Number 2800525) provided with the SCO6AD tubing
kit between the gas source and the incubator. The filter is directional. Make sure that it is installed
correctly for the flow direction (see page 41). Failure to install the filter will decrease the lifespan of
the SCO6AD, and risks allowing contaminants into the incubation chamber.
During normal operations the incubator uses only small quantities of CO2. Precise regulation of the
gas input flow is vital for the incubator performance. Always use a two-stage CO2 pressure
regulator. Some single-stage regulators have 2 gauges. Make certain your regulator is a two-
stage regulator.
Set the CO2 cylinder regulator or wall source regulator to 15 - 20 Pounds per Square
Inch (psi). Do not exceed 20 psi.
Attach the black 1/8 OD tubing of the tubing kit to the regulator or wall source.
Attached the clear 5/16 OD to the CO2 In Port on the back of the incubator.
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INSTALLATION (CONTINUED)
INSTALLATION CLEANING AND DISINFECTION
If required by your laboratory protocol, clean and manually disinfect the incubator chamber and
shelving components. Cleaning and disinfecting during installation reduces the risk of
contamination. The chamber and shelving were cleaned at the factory, and a decontamination
cycle was run to verify the cycle functionality. However, Sheldon Manufacturing cannot guarantee
that the incubator was not exposed to contaminants during shipping.
Please see the Cleaning and Disinfecting entry on page 39 in the User Maintenance section for
information on how to clean and disinfect without damaging the incubator or its components. A
decontamination cycle will be run as part of the Incubator setup in the Operation section.
SHELVING INSTALLATION
Remove all protective wrappings from shelving components prior to installing:
b. Secure the token using the clip on the bottom of the pan.
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CONTROL PANEL OVERVIEW
OTL Light
Marked Over Temp, this red pilot light illuminates when the Over Temperature Limit system takes
control of the incubator by depowering the chamber heating elements. Under normal operating
conditions this pilot lamp should never turn on. Activation of the light may signal a significant fault
event.
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CONTROL PANEL OVERVIEW (CONTINUED)
The green LED indicator labeled HEATING ACTIVATED illuminates whenever the incubator
temperature control system is heating the incubation chamber.
The UP / DOWN arrow pad on this panel is used to input a CO2 concentration set point for the
incubation chamber, mute active gas deviation alarms, and to enter calibration corrections. Red
LED alarm indicators marked HIGH and LOW illuminate whenever CO 2 deviations of ±1% or
greater from the set point are detected. The yellow LED marked MUTE illuminates whenever an
audible deviation alarm component is being muted. See the Muting the Audible CO2 Alarm entry
on page 32 of the Operations section for more information.
Marked CO2 INJECTING, this green LED indicator illuminates when the incubator is injecting CO2
into the incubation chamber.
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CONTROL PANEL OVERVIEW (CONTINUED)
Fuse
Located inside the black cord inlet on the back of the incubator, the fuse protects against
overcurrent conditions. If the fuse blows, the incubator will shut down. For your safety, the cause of
a blown fuse should be determined prior to replacing it. Always de-power and unplug the incubator
prior to accessing the fuse holder.
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OPERATION
THEORY OF OPERATION
The SCO6AD is engineered to provide a constant temperature CO2 incubation environment. The
incubator can obtain a stable, uniform (±0.25°C) temperature in its chamber, from the room
temperature +5°C up to 50°C, when properly calibrated.
The incubator operates with a relative humidity (RH) in the chamber of up to 95%. Operating with
RH levels in excess of 95% will result in condensation on the incubation chamber surfaces. Please
see the Condensation and Dew Point entry on page 37 of the Operations section for information
on managing humidity.
The incubator features inner glass viewing door that allows visual inspection of samples without
compromising the chamber CO2 environment. The SCO6AD is also provided with an automated
high-heat decontamination cycle that does not require the removal of the CO2 sensor or other
electronic components.
Heating
The incubator uses solid-state internal temperature probes, a microprocessor controller, and an air-
circulation pump to monitor and regulate air temperature within the incubation chamber. Heating is
provided by elements located in an insulating air jacket space surrounding the chamber on four
sides and beneath the chamber floor. A fan circulates air within the jacket. Additionally, the exterior
chamber door is self-heating to bolster the thermal uniformity and stability of the chamber, and to
minimize condensation on the glass viewing door.
Leaving the exterior door open for long durations may adversely impact the temperature
performance of the incubation chamber. It may also create condensation on the viewing door. Door
openings should be restricted to the minimum necessary to view or access samples in the
chamber.
The incubator relies on natural heat radiation for cooling. With the doors closed, the lowest
chamber temperature that can be sustained is the ambient room temperature plus the waste heat
generated by the unit’s internal electrical and mechanical operations (the room temperature +5C).
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OPERATION (CONTINUED)
The SCO6AD requires periodic calibrations to verify that it is accurately measuring and displaying
the chamber air temperature. If a measurement error is detected during a temperature calibration
procedure (see page 25), the temperature display can be calibrated to the actual temperature by
placing the display in its calibration mode. Temperature calibrations require a reference
temperature sensor accurate to at least 0.1°C.
CO2 Atmosphere
The SCO6AD controls the percentage of CO2 in the incubation chamber atmosphere by operating
an internal electric gas pump connected to the gas input line. The motor pulses CO2 into the
chamber air stream when deviations from the user-programed CO2 set point are detected. The
incubator monitors the chamber CO2 concentration with an infrared sensor in a recirculation box
above the main chamber. The sensor operates on the principle that a specific frequency of infrared
light is absorbed by CO2. The more CO2 present in the air stream from the chamber, the more
infrared is absorbed. The infrared sensor is only sensitive to CO2, so the measurement accuracy
(±0.1%) is consistent, regardless of the presence of other gasses. The incubator can maintain a
CO2 concentration level of 0 – 20% in the chamber, and has a recovery time of less than 5 minutes
to restore the concentration level after the inner chamber door has been closed.
The SCO6AD requires periodic calibrations to verify that it is accurately measuring and displaying
the CO2 level in the chamber. If a measurement error is detected during a CO2 calibration
procedure (see page 30), the CO2 display can be calibrated to the actual concentration in the
chamber by placing the display in its calibration mode. Gas calibrations require a gas-analyzer
reference sensor capable of measuring CO2 concentrations to at least 0.1% accuracy.
Alarms
The SCO6AD is provided with high and low alarms for temperature and CO2 deviations. The
alarms have visual indicators and audible components. The temperature high and low alarm
thresholds are deviations of 1°C or greater from the set point. The CO2 deviation alarm trip points
are deviations of 1% or greater from the gas concentration set point. There is a 15 minute delay
for the sounding of the low deviation audible alarms to prevent activations when the chamber
doors are opened for brief periods. If the low CO2 deviation indicator is lit for 20 minutes, a visual
No Gas Supply alarm will activate and show in the CO2 display as “ngS”.
All audible deviation alarms can be muted, but the visual indicators will remain illuminated for the
duration of a deviation. See the Muting the Audible Temperature Alarm entry on page 28 and the
Muting the Audible CO2 Alarm entry on page 32.
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OPERATION (CONTINUED)
Humidification
Humidification is provided by filling the humidifying pan included with the unit. The pan is then
placed on the heated chamber floor. Evaporation driven in part by heating raises the relative
humidity percentage (RH%) of the chamber. A copper anti-microbial token helps to retard the
growth of microbiological organisms in the pan.
Decontamination Cycle
The SCO6AD comes with a user-initiated eight-hour high heat cycle designed to kill microbiological
organisms. This automated cycle consists of three stages: A 1.5 hour ramp up from room or
incubation temperature to 180°C; a 2 hour soak at 180°C; and a 4.5 hour cool down. Prior to
launching a decontamination cycle the humidity pan should be drained and its copper antimicrobial
token removed to prevent discoloration of the pan.
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OPERATION (CONTINUED)
PREPARING THE INCUBATOR FOR USE
Note: The preparation procedure requires approximately 24 hours to complete. This includes at
least 8 hours for the incubator temperature, humidity, and CO2 levels to stabilize prior to
temperature and gas calibrations, and 8 hours to run a decontamination auto cycle.
Perform the following steps and procedures to prepare the SCO6AD for use each time it is installed
in a new workspace environment:
If you have not done so already, clean and disinfect the chamber and shelving, if required
by your laboratory protocol. Cleaning and manually disinfecting the chamber, shelving
components, and the humidity pan and token will reduce the risk of microbiological
contamination.
a. Always turn off and unplug the SCO6AD when cleaning and manually
disinfecting the unit.
Verify that the side access port stopper is in place on the outside of the unit.
a. Or, a clean and disinfected thermocouple probe for performing the initial
temperature calibration may be inserted through the access port at this time.
Verify that the workspace power supply and incubator requirements listed on its data plate
match.
Plug the power cord into the earth grounded electrical outlet.
b. Fill the pan with distilled water. Do not use deionized water.
c. The pan must be filled and in the incubation chamber at this time to
prepare the unit for an accurate temperature calibration.
Open the CO2 gas regulator so it supplies 15 - 20 psi to the incubator. It can take up to 20
seconds for CO2 to reach the gas sensor in the SCO6AD after the regulator is opened and
the incubator is powered up.
Note: Powering up a cold SCO6AD with no CO2 present in the chamber may trip the temperature
or CO2 deviation alarms during the Set Up process. To mute the alarms, please see Muting
the Audible Temperature Alarm entry on page 28 or the Muting the Audible CO2 Alarm
entry on page 32.
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OPERATION (CONTINUED)
Always use the antimicrobial copper token when humidifying the incubator to slow the
growth of microbiological populations in the tray.
Refill as needed, and change the water in the tray at least once per week.
Use of chemical disinfectants added to the tray may alter the surface tension of the water.
This may significantly reduce the rate of evaporation and impact the humidity level of the
incubator chamber.
Ensure that the unit is humidified when performing temperature adjustments and
calibrations.
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OPERATION (CONTINUED)
SET THE TEMPERATURE SET POINT
The unit comes from the factory with a set point of 37°C. Perform the steps below to change the set
point to the operational temperature you will be using for your incubation application. This also
prepares the unit for temperature calibration. The example below assumes the incubator will be run
at 39°C during normal use.
Turn the Over Temperature Limit control dial clockwise to the maximum
position indicated by the largest dot.
a. This prevents the Over Temperature Limit system from
interfering with the Set the Temperature Set Point and
Temperature Calibration procedures.
Press either the Up or Down key one time on the Set Temperature
panel to activate the temperature set point mode.
a. The temperature display will briefly flash the letters “SP” to
indicate a Set Point is about to be displayed.
b. The Set Temperature digital display will then show the
flashing, adjustable temperature set point.
Use the Up or the Down arrow key to adjust the flashing set point
to the temperature of your incubation application.
a. If neither key is pressed within 5 seconds the displayed set
point will be saved.
Leave the Over Temperature Limit control at the maximum setting if you
will be performing a temperature calibration.
End of Procedure
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OPERATION (CONTINUED)
CALIBRATE THE TEMPERATURE DISPLAY
The SCO6AD was calibrated at the factory to 37°C. The incubator should be calibrated as required
by regulatory compliance and your laboratory protocol, or whenever the unit is installed in a new
working environment. Calibrate the incubator at the temperature set point of your incubation. Use
a certified temperature-sensing reference device regularly calibrated to 0.1°C by an independent
party. For best results use a digital reference device with a remote sensing probe such as, a
thermocouple wire probe. A remote probe offers significant time savings by eliminating a 1 hour
wait for the chamber temperature to re-stabilize each time the door is opened to check the
reference device reading. Alcohol thermometers are not suitable for performing calibrations.
Allow the incubator to stand for at least 8 hours undisturbed running at its operational set
point to stabilize prior to calibrating. Stabilized means there are no temperature fluctuations of
±0.1°C or greater for at least 1 hour. The unit must be humidified and supplied with CO2 during
this period. Failure to allow 8 hours will result in an inaccurate temperature calibration. Sheldon
Manufacturing recommends allowing the unit to stabilize overnight for best results.
If you have not already done so, place the temperature sensor of the
reference device inside the incubation chamber as close as possible to the Use the access port
chamber geometric center. Check that the sensor is not in direct contact stopper to block
with the shelving. intrusions of air and
prevent chilling of the
Note: A thermocouple sensor probe sleeve may be taped to the shelving, as long incubator’s atmosphere
as the exposed copper end is 2 inches (5cm) above the shelf. An exposed sensor after introducing a remote
probe in direct contact with the shelving may experience heat sinking, which can probe through the port.
result in an inaccurate temperature reading.
Allow the chamber temperature to re-stabilize each time the chamber door
exterior is opened and closed.
a. The reference device temperature measurement should not
change for at least one (1) hour in order for the chamber to be
considered re-stabilized.
If there is a difference between the two readings, and that offset falls
outside the acceptable range your laboratory protocol, place the incubator
into calibration mode. See the next step.
a. Allow the temperature to re-stabilize if the exterior door has
been opened.
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OPERATION (CONTINUED)
If the two readings are not the same or fall outside your laboratory
protocol, repeat steps 5 – 8.
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OPERATION (CONTINUED)
Temperature Calibration Continued
If the temperature readings of the incubator and the reference device still fall outside your
laboratory protocol after three calibration attempts, contact Sheldon Technical Support
for assistance.
Note: At least three attempts may be required to sucessfully calibrate a unit that is more than 2°C
out of calibration.
End of Procedure
Example
If you have not done so already, turn the Set Over Temperature Limit
control dial clockwise to the maximum position.
Turn the Over Temperature Limit control dial counterclockwise until the
red Over Temp Limit Activated light illuminates.
Slowly turn the dial clockwise until the Over Temperature Limit
Activated light turns off. Stop turning the control.
Leave the OTL dial set slightly above the activation point. The Over
Temperature Limit is now set approximately 1˚C above the current
chamber air temperature.
End of Procedure
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OPERATION (CONTINUED)
To mute an active high or low deviation alarm, press and hold either the Up or
Down arrow on the Temperature Control panel, until the amber Mute LED
illuminates and the audible alarm shuts off.
The audible alarm component will remain muted for the duration of the current
temperature deviation. The visual alarm indicator will remain illuminated.
Any new deviation of ±1°C or greater will reactivate the audible alarm.
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OPERATION (CONTINUED)
The gas supply must deliver 15 - 20 psi to the throughout this procedure
Note: The visual example below represents adjusting the CO2 set point from 4 to 5%.
After selecting a CO2 set point, wait five (5) seconds. Controller injecting CO2 to
a. The display will cease flashing. achieve the new set point.
b. The display will revert to showing the current concentration
percentage in the chamber.
c. The new set point is now saved in the microprocessor
controller.
d. The incubator will now begin adjusting to reach the set point.
Note: The CO2 display can be set to off when entering a new set point. Hold the
down arrow until the display reads “OFF”. The incubator will cease injecting CO2,
and the gas deviation alarms will not activate until a new set point is entered.
End of Procedure
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OPERATION (CONTINUED)
Always use a CO2 reference sensor regularly calibrated to a concentration accuracy of 0.1%. For
best results use a digital gas analyzer with a sample collection tube.
The incubator should be calibrated at the concentration level it will be set to during your incubation
application.
Wait until the unit has been stabilized at its CO2 set point for one hour with no changes in
concentration on the CO2 display panel before starting this procedure. Failure to wait until the unit is
stabilized will prevent an accurate calibration from being carried out.
Connect a digital CO2 analyzer sample tube to the sample port, located on
the OTL control panel.
Measure the current CO2 percentage (%) inside the chamber with the
reference sensor.
a. Compare the reference reading with the percentage (%)
shown on the incubator CO2 display panel.
b. If the readings are the same, or fall within the acceptable
range of your laboratory protocol the incubator is now
calibrated for CO2. The Calibrate CO2 Display procedure is
complete.
If there is a difference between the two (2) readings, and that offset falls
outside the acceptable range of your laboratory protocol, place the CO2
display into calibration mode. See the next step.
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OPERATION (CONTINUED)
Place the display into calibration mode by pressing and holding both the
CO2 control Up and Down arrow buttons simultaneously.
a. The letters “CO” will appear, followed by current display value,
which will flash continually.
b. Release the arrow buttons.
c. Use the Up and Down arrows individually to adjust the
flashing value so that it matches the reading of the reference
CO2 analyzer.
d. If an arrow button is not pressed for 5 seconds, the display will
cease flashing and store the last shown value as the new
chamber concentration. To re-enter calibration mode press
and hold both the up and down arrow buttons.
Allow the incubator sit for one (1) hour undisturbed to stabilize after it has
achieved the CO2 set point with the corrected display value.
Failure to wait until the chamber atmosphere is fully stabilized will
result in an inaccurate reading during the next step.
Compare the reference device reading with the incubator CO2 display.
a. If the reference device and the incubator display readings are
the same, or the difference falls within the acceptable range of
your laboratory protocol, the incubator is now calibrated for
CO2.
If the two readings are not the same or fall outside your laboratory protocol
range, repeat steps 5 – 8.
a. Repeat for a total of three attempts.
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OPERATION (CONTINUED)
Note: Three attempts may be required to sucessfully calibrate a unit that is more than 2% out of
calibration.
End of Procedure
To mute an alarm, press and hold the CO2 Up or the Down arrow button for one (1)
second.
The alarm will stay muted for the duration of the current temperature deviation, but the
yellow Muted indicator will remain illuminated.
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OPERATION (CONTINUED)
DECONTAMINATION CYCLE
Note: The infrared CO2 sensor is protected from exposure to high temperatures during the
decontamination cycle. It does not need to be removed at any point during normal operations,
including decontamination.
Note: The incubator will automatically cease injecting CO2 for the duration of the cycle.
An instructional video for how to launch the decontamination auto cycle in the SCO6AD
(previously designated as the 3552) can be found on the Shel Lab website at:
http://www.shellab.com/store/virtual-tour-3552-co2.html.
The incubator was run through a decontamination cycle at the factory. However, Sheldon
Manufacturing cannot guarantee that unit has not been exposed to contaminants en route.
Leave all shelving items inside the chamber, if allowed by your laboratory protocol.
a. Failure to empty the tray will extend the ramp up heating and cool down stages
of the decontamination cycle. This may adversely impact the cycle’s efficacy.
a. Leaving the token in the pan during a decontamination cycle will result in
oxidation of the token, and possible discoloration or staining of the humidity
pan.
a. The decontamination cycle will not initiate while the doors are open.
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OPERATION (CONTINUED)
Ramp up stage.
a. The cycle is now active.
b. The Decon Cycle and Decon Activated light will continue to
flash alternatingly while the incubator ramps up to 180°C.
c. The CO2 display will show the letters “dEC” to indicate that the
decontamination cycle is running.
d. Under normal conditions the ramp up will take 1.5 hours (90
minutes). However, the presence of additional mass such as,
water in the humidity pan, may extend the ramp up period as
there is more material that must be brought to temperature.
Soak stage.
a. When the incubator chamber air temperature has reached
180°C, the Decon Cycle and Decon Activated lights will
remain on continuously.
b. The CO2 display will show a countdown, starting at 120
minutes.
c. The 2 hour soak period is required to kill most microbiological
organisms.
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OPERATION (CONTINUED)
The cool down period will end the chamber air temperature reaches 50°C.
a. The CO2 display will show the letters “PAS” when the cycle
has concluded.
End of procedure
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OPERATION (CONTINUED)
ABORTING THE DECONTAMINATION AUTO CYCLE
To abort the decontamination cycle perform the following steps:
Press and hold both the Decontamination Cycle Switch and the Normal
Operation Switch for approximately 4 seconds.
a. The CO2 display will show the letters “Ab” to indicate that
SCO6AD has successfully aborted the cycle.
b. The Decon Activated indicator light will extinguish, though the
Decon Cycle light will remain illuminated.
The cool down period will end the temperature reaches 50°C.
a. The CO2 display will show the letters “PAS” when the abort
has concluded.
End of procedure
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OPERATION (CONTINUED)
Condensation appears wherever the humidity level in the incubator chamber reaches the dew
point. The dew point is the level of humidity at which the air cannot hold more water vapor. The
warmer the air, the more water vapor it can hold.
As the level of humidity rises in an incubation chamber, condensation will first appear on surfaces
that are cooler than the air temperature. Near the dew point, condensation will form on any item or
exposed surface that is even slightly cooler than the air. When the dew point is reached,
condensation forms on nearly all exposed surfaces.
Managing condensation primarily depends on either lowering the humidity level or increasing the air
temperature in the incubator chamber.
Note: Rising or falling air pressure from weather will adjust the dew point up and down in small
increments. If the relative humidity in the incubation chamber is already near the dew point,
barometric fluctuations may push it across the dew point threshold.
Note: Thin air at higher altitudes holds less humidity than the denser air found at or near sea level.
Is the access port stopper properly seated in the port on the outside of the unit? The
SCO6AD depends on a controlled atmospheric leak rate through its copper-filtered access
port to help prevent condensation. Stopping up the port by placing the stopper in the port
inside the chamber will interfere with this leak rate.
Are the interior and external chamber doors closing and latching properly? Are the door
gaskets leaking? Check each gasket for damage, wear, or signs of brittleness or dryness.
Replace gaskets if needed.
Is the incubator exposed to an external flow of cold air such as, an air-conditioning vent or
a door to a cooler hallway or adjacent room? Block or divert the air, or move the incubator.
Does the ambient humidity in the room exceed the stated operating range of 80% relative
humidity? If so, lower the room humidity.
Are there are too many open containers of evaporating sample media in the chamber? If
so, reduce the number of sample containers.
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OPERATION (CONTINUED)
ACCESSORY COMPATIBILITY
Make sure that any accessory equipment used inside the incubation chamber can safely and
effectively operate within your selected temperature range, RH%, and CO 2 level. Some equipment
types such as, stirrers or shakers, may generate heat sufficient to disrupt the thermal uniformity and
stability of the chamber.
http://shellab.com/product/sco6ad-high-heat-decontamination-co2-incubator-5-9-cu-ft/
A dry contact jack port for communicating alarm activation instances can be connected to a building
management system. The alarm port is located next to the USB-style port. The jack port accepts
standard audio jacks available from most electronics retailers. These are also known as ¼ inch 2-
pole audio connectors or phono jacks. A jack is not included with incubator.
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USER MAINTENANCE
Warning: Prior to any maintenance or cleaning of this unit, disconnect the power cord from the power
supply.
Avertissement: Avant d'effectuer toute maintenance ou entretien de cet appareil, débrancher le
cordon secteur de la source d'alimentation.
The incubator chamber should be cleaned and disinfected prior to first use. Periodic cleaning and
disinfection are required to prevent microbiological contamination.
Do not use spray on cleaners or disinfectants. These can leak through openings and coat electrical
components. Do not use cleaners or disinfectants that contain solvents capable of harming paint
coatings or stainless steel surfaces. Do not use chlorine-based bleaches or abrasives; these
will damage the chamber liner.
Cleaning
Remove all non-attached chamber components and accessories (shelves, racks, and any
additional items), if present.
Clean the chamber interior with a mild soap and water solution, including all corners.
Take special care when cleaning chamber temperature probes heads located at the rear of
the chamber on the left side.
Clean all removable accessories and components. The humidity pan should be cleaned
frequently.
Clean and disinfect any attached sample tubing and replace if discoloring is present.
Rinse the chamber surfaces and shelving with distilled water and wipe dry with a soft cloth.
Do not use deionized water. See the Distilled and Deionized Water paragraph in the
Installation section.
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USER MAINTENANCE (CONTINUED)
Disinfecting
Disinfect the incubation chamber on a regular basis. For maximum effectiveness disinfection
procedures are typically performed after cleaning. Perform the following steps to manually disinfect
the incubator:
Turn the unit off. Open all doors and carryout your laboratory, clinical, or production space
disinfection protocol.
Disinfect the incubation chamber using commercially available disinfectants that are non-
corrosive, non-abrasive, and suitable for use on stainless steel surfaces. If disinfecting
external surfaces use disinfectants that will not damage painted metal or plastic. Contact
your local Site Safety Officer for detailed information on the disinfectants compatible with
your cultivation or culturing applications.
If possible, remove all interior accessories (shelving and other non-attached items) from the
chamber when disinfecting.
Disinfect all surfaces in the chamber, making sure thoroughly disinfect the corners.
Exercise care to avoid damaging the temperature sensor probes.
Gas concentrations from evaporating disinfecting agents can inhibit growth or metabolic
symptoms in microbiological sample populations. Make sure that chlorines, amphyls,
quaternary ammonias, or any other overtly volatile disinfecting agents have been rinsed or
otherwise removed from the chamber surfaces, prior to placing samples in the chamber.
Maintain a high air quality in the laboratory workspaces around the incubator.
Avoid placing the incubator near sources of air movement such as, doors, air vents, or high
traffic routes in the workspace.
Minimize the number of times the incubator chamber doors are opened during
normal operations.
Placing the unit on a rolling caster platform will facilitate cleaning of the floor
around the unit. If possible, move floor seated units out of the space prior to
cleaning the floor there. See the Accessories section on page 46 to order a
castor platform from Sheldon Manufacturing.
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USER MAINTENANCE (CONTINUED)
Sheldon Manufacturing recommends replacing the external in-line gas HEPA filter once
per year, or more often when the filter is noticeably discolored. The filter is directional,
and must be installed facing in the correct direction. The word “IN” is stamped on the rim
of the filter assembly on the side that faces toward the gas source.
Gas lines should be replaced when cracking, brittleness, permanent kinking, or other signs of
damage are present. Please see the Parts List on 44.
The incubator will not need to be recalibrated for temperature and CO 2 if it is returned to
operation in the same workspace environment it was last calibrated in — unless changes
have been made in the ambient conditions.
Electrical components do not require maintenance. If the SCO6AD fails to operate as specified,
please contact your Shel Lab dealer or distributor or Shel Lab Technical Support for assistance.
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UNIT SPECIFICATIONS
The SCO6AD High Heat Auto-Decontamination Incubator is a 100–120 voltage unit. Please refer to
your incubator’s data plate for individual electrical specifications.
Technical data specified applies to units with standard equipment at an ambient temperature of
25°C and a voltage fluctuation of ±10%. The temperatures specified are determined in accordance
to factory standard following DIN 12880 respecting the recommended wall clearances of 10% of the
height, width, and depth of the inner chamber. All indications are average values, typical for units
produced in the series. We reserve the right to alter technical specifications at all times.
WEIGHT
Shipping Net Weight
285 lbs. / 129 kg 237 lbs. / 100 kg
DIMENSIONS
By inches
Exterior W × D × H Interior W × D × H
28.5 x 30.8 x 39.5 inches 20.2 x 20 x 25.5 inches
By centimeters
Exterior W × D × H Interior W × D × H
72.4 x 78.2 x 100.4 cm 51.4 x 50.8 x 64.7 cm
Access Port
Diameter
1.5 inches (3.8 cm)
CAPACITY
Cubic Feet Cubic Liters
5.9 167
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UNIT SPECIFICATIONS (CONTINUED)
CO2
Range Accuracy Recovery Time
0 – 20% ± 0.1% Less than 5 minutes
TEMPERATURE
Range Uniformity Stability
Ambient +5ºC to 50ºC ± 0.25ºC at 37ºC ± 0.1C @ 37C
POWER
Model AC Voltage Amperage Frequency
SCO6AD 110 – 120 12.0 50/60 Hz
CONVERSION TABLE
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PARTS LIST
COMPONENTS
Description Parts Number Description Parts Number
5121777
Leveling Feet
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PARTS (CONTINUED)
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ACCESORIES
Caster Platform
A rolling platform for the SCO6AD. Allows for greater ease of transportation
and cleaning of floor space.
Stacking Stand
A stacking stand for two SCO6AD incubators
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