TPCD 66602 2 en 0807

Bühler AG
CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com
Operating instructions
Twin-shaft mixer TPCD

with a central outlet
For spare parts, see Chapter 9 TPCD-66602-2-en-0807

2 Twin-shaft mixer TPCD
Preface
These operating instructions document the twin-shaft mixer TPCD.
The operating instructions have to be handed over to those persons who are
responsible for the operation and the supervision of the machine.
This operating manual includes the information necessary for the operator for instal-
lation, operation and maintenance.
We have refrained from describing tasks requiring no special knowledge.
Instructions for repairs exceeding the normal maintenance tasks are not provided.
The machine was designed and manufactured in compliance with recognised safety
regulations. In spite of this, inappropriate use can put the user at risk of injury.
For this reason, safety has been given the highest priority.
The corresponding safety instructions are indicated as follows:
Danger!
Risk of injury for persons.
Caution!
Warning against material damage.
Note:
Important information or instructions.
Important information
• Procedures upon receipt
Inspect the equipment visually in accordance with the delivery contract as soon
as it has been received.
• Storage
Equipment that is not installed immediately must be stored protected from
weather and other influences.
• Installation
The assembly and installation of the machine and machine equipment must
only be carried out by observing all installation instructions provided.
• Design variants
If different designs are described in the documentation provided, only the infor-
mation concerning the version supplied will apply. We reserve the right to make
modifications due to technical progress up to the time of delivery.
• Duty of instruction
Only trained specialists are permitted to commission the system or carry out
maintenance work on it. Prior to initial start-up, the operating personnel are
required to become familiar with the documentation provided.
TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

Twin-shaft mixer TPCD Table of contents 3
Table of contents
1 Safety ........................................................................................................ 1-1
1.1 Safety of personnel..................................................................................................... 1-1
1.2 Connecting to the electrical mains.............................................................................. 1-1
1.3 Safety concept ............................................................................................................ 1-1
2 Description ............................................................................................... 2-1

2.1 Designated use........................................................................................................... 2-1
2.2 Identification plate....................................................................................................... 2-1
2.3 Design and function.................................................................................................... 2-2
2.4 Technical data............................................................................................................. 2-4
2.5 Noise data .................................................................................................................. 2-4
2.6 Dimensioned drawing ................................................................................................. 2-5
2.7 Pneumatic diagram..................................................................................................... 2-6
3 Transport .................................................................................................. 3-1

3.1 Crane suspension....................................................................................................... 3-1
3.2 Transport weights and volumes .................................................................................. 3-1
4 Installation ................................................................................................ 4-1

4.1 Site requirements ....................................................................................................... 4-1
4.2 Installation .................................................................................................................. 4-1
4.2.1 Installation sequence...................................................................................... 4-1
4.3 Electrical installation ................................................................................................... 4-1
4.4 Disassembly ............................................................................................................... 4-1
5 Commissioning ........................................................................................ 5-1

5.1 Checklist for verifying EC conformity .......................................................................... 5-1
5.2 Checks before start-up ............................................................................................... 5-1
5.3 Basic settings of the mixer blades .............................................................................. 5-1
6 Operation .................................................................................................. 6-1

6.1 Emptying at end of production.................................................................................... 6-1
6.2 Faults and troubleshooting ......................................................................................... 6-1
7 Maintenance ............................................................................................. 7-1

7.1 Maintenance plan ....................................................................................................... 7-1
7.2 Lubrication .................................................................................................................. 7-2
7.2.1 Lubrication schedule ...................................................................................... 7-2
7.2.2 Directions for lubrication................................................................................. 7-2
7.3 Cleaning ..................................................................................................................... 7-3
7.3.1 Cleaning during production ............................................................................ 7-3
7.3.2 Cleaning after production ............................................................................... 7-3
7.4 Mixture wings adjust or replacement .......................................................................... 7-4
7.5 Disposal...................................................................................................................... 7-4
© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

4 Table of contents Twin-shaft mixer TPCD
8 After-sales service....................................................................................8-1
8.1 Ordering spare parts...................................................................................................8-1
8.2 Contact .......................................................................................................................8-1
9 Spare parts lists .......................................................................................9-1

TPCD-81085-81 Mixing trough, complete with central outlet ................................9-3
TPCD-82009-810 Mixing trough interlock system, complete ..................................9-5
TPCD-81027 Mixing shaft bearing, complete for anti-rotation drive ................9-9
TPCD-80098-810 Mixer drive with flat gear motor ................................................9-11
TPCV-83093-810 Seal ..........................................................................................9-13
TPCD-81153-820 Valve assembly for mixer interlock...........................................9-15
A Appendix .................................................................................................. A-1

A.1 Special lubricants with USDA H1 approval ................................................................ A-1
A.2 Special lubricants with USDA H2 approval ................................................................ A-3

Twin-shaft mixer TPCD Safety 1-1
1 Safety
1.1 Safety of personnel
• Protective covers, hoods and gates must be installed and closed at all times.
Open or missing safety covers are danger spots for crush and cut injuries.
• Always keep safety devices in good working condition. Never bypass or disable
any safety devices.
• The system must be shut down before any maintenance work may be carried
out on the twin-shaft mixer!
Make sure that all energy sources such as:
– Electricity
– Pneumatics
are switched off and disconnected. The lockable main circuit switch, which inter-
rupts the power at all poles, must be set to “0” and locked.
1.2 Connecting to the electrical mains

• Observe the regulations of the local safety authorities.
• The power supply has to be fuse-protected in accordance with locally applicable
codes and regulations.
• Check that the operating voltage and frequency correspond to the specifications
provided on the identification plate and in the control cabinet.
• All electrical connections to the control systems must be executed according to
the wiring diagram to ensure that the phase conductors are really switched in
the case of single-phase power supplies.
1.3 Safety concept

The twin-shaft mixer is normally part of an installation, and is therefore integrated
into the safety concept of the installation.
If the twin-shaft mixer is not used within this safety concept, the user has to redefine
the risk estimation of the dangers involved and has to take suitable measures.
The CE mark can be attached and the EC declaration of conformity issued after the
commissioning and safety inspection have been completed (see Chap. 5.1, 5-1).

1-2 Safety Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Description 2-1
2 Description
2.1 Designated use
The twin-shaft mixer TPCD is intended exclusively for processing products in the
area of application as defined in the contract. Any use beyond the contracted area
of application shall be considered noncompliant use.
2.2 Identification plate
Note:
Do not remove or cover up the identification plate.
The data indicated by “” has been imprinted on the identification plate according
to the specific machine.
Fig. 2.1

2-2 Description Twin-shaft mixer TPCD
2.3 Design and function
6 1 2 4
3 8
Fig. 2.2
(1) Mixing trough (5) Inlet

(2) Mixing shafts (6) Outlet
(3) Mixing shaft bearing (7) Mixing trough cover
(4) Drive (8) Connection for aspiration system
• The mixing trough, the shafts and the mixer blades are made of stainless steel.
The shafts and mixer blades are Teflon-coated.
• The mixing shaft bearing is located on the outside. This arrangement enables
easy access to the shaft seals and prevents bearing grease from entering the
mixing trough.
• The drive takes place by means of flat gear motor on the mixer waves. The
moving in opposite directions mix-wave-exaggerated is lubricated in the oil bath.

• Large mixing trough covers enable the mixer to be cleaned conveniently.

A mechanical / pneumatic interlocking system, which permits opening of the
4 mixing trough covers while the machine is at a standstill, is housed in the cen-
tre console. When unlocked, every mixing trough cover can be lifted individually
and latches into place when fully opened. By pressing on the rubber membrane,
the lock can be lifted up again.
• Solid and liquid ingredients are continuously metered into the mixer. The coun-
ter-rotating mixing shafts mix the product.
• The dwell time in the mixer depends on the throughput rate and the feed angle
of the mixer blades.
For the basic setting of the mixer blades, refer to Chap. 5.3, 5-1.
Function table
Object Function Electrical Drive State

element Y 303
Main switch Switched on Q 290 1
Switched off 0
Mixing trough cover Interlocked B 292 1 1
UXE-26080-023
Unlocked 0 0
Drive motor speed Rotating B 297 1
monitor UXE-36013-023
Stopped 0
1 = Enabled
0 = Disabled

2.4 Technical data

Drive
Flat gear motor: FH 107/GDV180L4, 22 kW, 53 RPM
Mixer shafts
Speed: 51 rpm at 50 Hz
Rotational direction: Centre of mixing trough upwards
Quantity of paddles per shaft: 30
Mixing trough
Mixer volume: 980 dm3
Maximum filling height: 120 mm above mixing shafts
Weight
Without product: 3800 kg
Load on front foot: 1700 kg
Load on rear foot: 2100 kg
2.5 Noise data

Measured data
Continuous sound pressure level at the workplace 1) Leq ≤ 70 dB (A)
Measurement method:
1) in accordance with ISO 6081

2.6 Dimensioned drawing
Fig. 2.3

2.7 Pneumatic diagram
B 302
B 292
Limit switch symbol
Coupling
Cover interlock
Compressed-air connec-
tion
p = 5 – 7 bar
Fig. 2.4

Twin-shaft mixer TPCD Transport 3-1
3 Transport
Allow personnel to transport the system only if they are familiar with the task and
have received proper training.
3.1 Crane suspension
Danger!
Never walk beneath suspended loads.
Caution!
Check the crane and hoisting device for the required layout and the permitted load.
Hoist the twin-shaft mixer at the specified suspension points only.
Fig. 3.1
3.2 Transport weights and volumes
Note:
Always observe the transport weights provided by the forwarder in the shipping
documents.

3-2 Transport Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Installation 4-1
4 Installation
4.1 Site requirements
Space requirements, floor openings, bearing surfaces and floor loads are in accord-
ance with separate planning documents.
4.2 Installation
• Block the assembly area from unauthorised access.
• Secure the surrounding area (remove any items that could cause someone to
stumble etc.).
• Allow sufficient clearance for performing installation and set-up tasks.
4.2.1 Installation sequence

• The set up is performed by our specialists.
• Screw the twin-shaft mixer to the floor (8 x M20)
– Level the bearing surfaces of the twin-shaft mixer.
4.3 Electrical installation

Carry out the electrical installation of the machine according to the diagram and in
compliance with locally applicable codes and regulations.
4.4 Disassembly
When decommissioning the twin-shaft mixer
(for overhaul, dismantling or disposal purposes), disassemble it by following the
installation steps in reverse order.
• Before beginning the disassembly work, the person in charge must obtain the
corresponding instructions for safe disassembly from the manufacturer.
• The twin-shaft mixer may be removed only in observance of all accident preven-
tion measures and only by trained personnel. These personnel must be familiar
with all relevant safety precautions.

4-2 Installation Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Commissioning 5-1
5 Commissioning
Only personnel who have been trained and authorised to do so may commission the
twin-shaft mixer, perform test runs and make adjustments.
5.1 Checklist for verifying EC conformity

Before commissioning the machine, always check the following:
1. The management has been informed that the operating instructions must be
accessible to the personnel at all times, and that management is responsible for
appropriate training of its personnel.
2. Assembly and installation are performed in accordance with the operating
instructions.
3. The inlet opening to the twin-shaft mixer is covered and bolted with a closed
feed or a mixing unit, so that it is not possible to access the mixer shaft.
4. A lockable main circuit switch that interrupts the power at all poles is installed
and the personnel possesses a lock for this switch.
5. The outlet opening on the twin-shaft mixer is bolted to an enclosed discharge
hopper.
6. When stopping the twin-shaft mixer, the mixing trough covers cannot be opened
until both mixer shafts have stopped moving.
7. The twin-shaft mixer cannot be started if a mixing trough cover is open.
5.2 Checks before start-up

• All transport aids and installation fasteners have been removed.
• The electrical installation has been carried out and checked by a qualified
electrician:
– Electrical connections and connection voltages
– Earthing connection of the machine
– Direction of rotation of the motors (mixing shaft centre upwards)
• All operating elements and warning systems are fully functional.
• All screw unions are tightened securely.
• There are no foreign objects in the machine.
• All electrical terminal boxes and sockets are closed.
• The oil level in the gearbox and Flat gear motor has been checked and the
correct oil has been used, (see Chap. 7.2.1, 7-2).
• All pipe unions are airtight.
5.3 Basic settings of the mixer blades

The mixer blades are shipped from the factory with the following settings:
Inlet Product flow Outlet
45° – 48°
Fig. 5.1

5-2 Commissioning Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Operation 6-1
6 Operation
6.1 Emptying at end of production
1. So that the twin-shaft mixer empties itself to the greatest extent possible, the
product slide gate must be pulled out.
2. The zero-speed detector ensures that the mixing trough cover has stopped
moving before the mixing trough covers can be opened.
3. The pneumatic cylinders unlock the mixing trough cover.
4. Now the mixing trough covers can be opened and the material to be mixed can
be pushed in by hand.
6.2 Faults and troubleshooting
Fault Cause Remedy

Dough level is too low. The mixing shafts convey too much Adjust the setting angle of the mixer
blades flatter Chap. 7.5, 7-4)
Dough level is too high. The mixing shafts convey too little Adjust the setting angle of the mixer
blades steeper (Chap. 7.5, 7-4)
Condensation on the Dough mixture is too moist Reduce dough moisture
mixing trough covers
Ambient temperature is too low Adjust the ambient temperature

6-2 Operation Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Maintenance 7-1
7 Maintenance
Only personnel who have been trained and authorised to do so may perform main-
tenance work on the twin-shaft mixer.
Danger!
Never perform any maintenance, cleaning or overhaul work unless the
machine is at a complete standstill (all machine movements have been
stopped).
The lockable main circuit switch, which interrupts the power at all poles,
must be set to “0” and locked.
7.1 Maintenance plan
System part Action See Interval

Twin-shaft mixer Clean during production Chap. 7.3.1, 7-3 Weekly
Clean after production Chap. 7.3.2, 7-3 When production
is interrupted
Electric motors Clean and unblock ventilation Operating 3 months
instructions of the
manufacturer
Mixing shaft bearings Check for noise Fig. 7.1, 7-1 1 year
Check the stuffing box packings for
leaks, retighten if necessary
Fig. 7.1 Mixing shaft bearings

7-2 Maintenance Twin-shaft mixer TPCD
7.2 Lubrication
7.2.1 Lubrication schedule
System part See Action Recommended Lubricant Interval or operating

lubricant quantity hours
Flat gear motor Fig. 7.2 Check oil level and HCE-460/USDA H1 1 month
refill if necessary or
approx. 500 h
Change oil 24,5 litre 1 year
or
Oil bath Fig. 7.2 Mobilgear 632 14 litre
approx. 6,000 h
Mixing shaft
transmission
4
1
3 2 3
Fig. 7.2
(1) Oil filling plug

(2) Oil sight gauge
(3) Oil discharge srew
(4) Oil level control srew
7.2.2 Directions for lubrication
Danger!
In areas that come into contact with foodstuffs, only use lubricants that are
harmless for human consumption.

Twin-shaft mixer TPCD Maintenance 7-3
Caution!
When relubricating, always use the same lubricant for each unit that was used in
the initial filling, since mixing different grades can impair the lubricity.
In case of uncertainty regarding what can be mixed, fully remove the previously
used lubricant as a precaution.
If difficulties arise in procuring our recommended lubricants, you can also use
others with comparable specifications (see Annex).
7.3 Cleaning
Caution!
Only use a plastic scraper to clean the mixing trough. Under no circumstances use
a metal scraper.
Swing up the mixing trough cover to clean. When fully open, the mixing trough cover
locking devices lock automatically.
7.3.1 Cleaning during production

All surfaces of the twin-shaft mixer and of the surrounding area can be cleaned
during production.
We recommend doing so for the following reasons:
• Maintaining constant process control and thus constant product quality.
• Ensuring the safety of the operating personnel with clean walking surfaces.
Note:
We recommend carrying out these tasks once a week.
7.3.2 Cleaning after production

The mixer outer hull neither for cleaning with steam nor high pressure cleaning
equipment is suitable.The product affecting surfaces of the mixture trough is stain-
less manufactured in steel. For the cleaning of the mixer no corrosive cleaning
agents are to be used. This lies in the area of responsibility of the operator.
After if possible all loose product is distant out of the trough
(see to Chap. 6.1, 6-1), the mixture trough internal area is to be released by
means of scrapers as far as possible from still adhering product and removed from
the trough. Afterwards an interior cleaning with damp rag can be made. The mixer
covering is to be cleaned as far as possible drying and be removed only persistent
dirt wet.

7-4 Maintenance Twin-shaft mixer TPCD
7.4 Mixture wings adjust or replacement
1 5
Fig. 7.3
Removing mixer blades

1. Clamp the mixing shaft (1) between the support (2) and stirrup (3) so that the
centre line of the screw (4) and of the mixer blade (5) align.
2. Pre-tension the screw slightly.
3. With a strong blow to the screw (using a plastic or copper hammer), loosen the
mixer blade from the conical seat.
Installing mixer blades
1. Clean the conical seat of the shaft and mixer blades (the seat must be free of
grease).
2. Insert the mixer blades and turn them to the desired angle.
3. Secure them with a hammer blow.
7.5 Disposal
Dispose of the twin-shaft mixer and its components in accordance with your locally
applicable codes and regulations.
When decommissioning the machine indefinitely, dispose of all components and
materials in an environmentally responsible manner and recycle whenever possible:
• Liquids (diesel, motor oil, gear oil etc.)
• Hazardous waste (e.g. batteries, electronic parts)
• Remove and separate plastic parts
• Pre-sort metal parts by type of metal

Twin-shaft mixer TPCD After-sales service 8-1
8 After-sales service
8.1 Ordering spare parts
When ordering spare parts, please refer to the information on the following pages.
Please note that special manufacturing and delivery specifications are frequently
applied to Bühler and non-Bühler parts, and that the spare parts supplied by Bühler
always conform to the latest technical state of development.
Ordering instructions
An order for spare parts must include the following information:
Machine No. Subassembly No. Part No. Designation Quantity

...................... ......................... .................... ....................... ............
Note:
These order details are required to prevent incorrect deliveries.
If a part being ordered cannot be distinguished clearly, please include a dimen-
sioned drawing and a description.
When ordering spare parts that do not have part numbers, be sure to include the
subassembly number and, in place of the part number, the parts list item number.
Motors and gears:
Please include the motor or gearset number when enquiring about or ordering
spare parts.
Abbreviations
V = wear part
E = spare part
8.2 Contact
Bühler AG
Ersatzteildienst Grain Processing
Fax: +41 71 955 34 17
Bühler AG
Ersatzteildienst Engineered Products
Fax: +41 71 955 36 60

8-2 After-sales service Twin-shaft mixer TPCD

Twin-shaft mixer TPCD Spare parts lists 9-1
9 Spare parts lists


TPCD-81085-81 Mixing trough, complete with central outlet
Item 1 TPCD-81081-81 Mixing trough, modified

2 TPCD-83136-810 Slide gate
5 TPCD-10012-30 Mixing shaft, Teflon-coated
6 TPCD-10012-40 Mixing shaft, Teflon-coated
7 TPCD-83049-820 Scraper, Teflon-coated
8 TPCD-30011-010 Mixer blades
9 TPCD-82009-810 Mixing trough interlock system, complete
10 TPCD-80034-81 Mixing trough cover, complete
14 TPCV-40206-010 Hinge piece
15 UNN -10042-127 Cheese-head screw, stainless M10 x 45, Innen-Sechskant
16 TPCD-81027-810 Mixing shaft bearing, complete for anti-rotation drive
17 UNN -10008-461 Hexagon bolt, galvanized M20 x 45


TPCD-82009-810 Mixing trough interlock system, complete
Item 1 TPCD-83005 Frame RF

2 TPCD-81009 Box RF
3 TPCD-30014-020 Cover 200 x 228 x 3
4 TPCD-82009-040 Seal
5 UNN -48004-034 Compression spring ø1.6x18.1x40x7
6 UNN -18009-139 Straight pin
7 TPCV-50283-010 Lever 30/10 x 160
8 TPCD-82009-080 Seal
9 TPCD-30014-010 Cover 300 x 228 x 3
10 TPCV-50120-010 Disc
11 TPCV-50222-010 Disc
12 TPCV-50118-010 Journal
13 TPCV-50119-010 Bushing
15 TPCV-83070-810 Locking bracket
16 TPCV-83070-820 Locking bracket
18 UNN -10055-171 E Cheese-head screw, galv. M5 x 25
20 UXE -26080-023 E Safety switch AZ 16Zv.K
21 TPCD-82009-210 Seal
23 UNN -18009-162 Straight pin B D8 H8 x 4
24 UNN -14028-013 Seeger retaining ring 18 A
26 TPCV-84037-810 Holder
27 UNN -18006-034 Taper pin A 10 x 50 M6


TPCD-82009-810 Mixing trough interlock system, complete
Item 28 TPCV-84038-810 Switching yoke

29 UNS -23088-001 E Pneumatic cylinder DU 40/75-50
31 TPCD-82009-310 Seal
32 TPCD-82009-320 Seal
35 UNN -48007-018 Compression spring 3 x 44.6 x 125 x 7 3/4
36 UXE -26080-025 E Actuating clip AZ 15 ZV.B1


TPCD-81027 Mixing shaft bearing, complete for anti-rotation drive
Item 2 TPCV-50043-010 Spacer bush

3 TPCD-83000-810 Bearing shield
4 TPCV-40026-010 Bearing cover
5 TPCV-40031-010 Bearing cover
6 TPCD-10194-010 Bearing shield
8 TPCD-30004-020 Gear wheel, right-handed
9 TPCD-30004-020 Gear wheel, left-handed
12 TPCV-50029-010 Sleeve
13 TPCD-50004-010 Spacer bush
14 TPCV-40030-010 Cover
18 UNN -44015-022 Seal, copper D33/44 x 2
20 UNN -46010-003 Oil sight gauge G 1"
24 UNN -56010-112 Self-aligning roller bearing D85/180 x 60
25 UNN -44009-063 Shaft seal D110/140 x 12
44 UNN-44020-275 O-ring, 3,53 x 85,32 NBR
45 UNN-44009-075 Rotary shaft seal, D100/130 x 12

Twin-shaft mixer TPCD Spare parts lists 9 - 10
99

TPCD-80098-810 Mixer drive with flat gear motor
Item 1 TPCV-80095-810 Torque bracket

2 TPCD-10186-010 Wedge specially
3 TPCV-10187-010 Wave end plate specially
4 TPCD-10188-010 Can
5 TPCD-10189-010 Can
6 UNN-10008-401 Hexagonal screw, galvanizes M16x40
7 UNN-10008-538 Hexagonal screw, galvanizes M 24x200
8 UNN-10043-132 Cheese head screw, galvanizes M20x45, Female hexagon
9 UNN-12004-175 Hexagon nut galvanizes, 0,5d M24
10 UNN-14000-011 U-disk, galvanizes, D17/30x3
11 UNN-14014-032 Wave end plate, D 25/105x13
99 Flat gear motor, SEW, FH107/GDV180 L4, 22 KW, 51U/min with 50 cycles per second


TPCV-83093-810 Seal
Item 1 TPCV-50373-010 Glasses

2 UNN -10008-341 Hexagon bolt M12x45, galv.
3 UNN -14005-020 E Tension washer 12 D 13/2
4 UXN -44010-087 E Packing


TPCD-81153-820 Valve assembly for mixer interlock
Item 1 TPCD-30124-010 Fastening wall

2 TPCD-30125-010 Box
3 TPCD-81153-030 Plastic hose
4 TPCD-40449-010 Angle bracket
5 UNN -10043-042 Cheese-head screw, galv. M8x12
7 UNS -16026-713 E Solenoid valve 5/2-way 24 V DC Type 341 L 04 G 1/4"
8 UNE -24011-101 E Cable box 2+PE
9 UNS -16029-002 E Distribution baseplate 486866
10 UNN -10043-020 E Cheese-head screw, galv. M5 x 16
11 UNN -24045-155 Separation union
12 UNN -24045-008 Screw-in union, straight, Type 1510-8/6-1/4"
13 UNN -24045-456 T-piece, conical
14 UNN -24045-206 Screw-in angle 1/4"
15 UNE -32021-005 Universal connection nipple PG 21
16 UNE -32028-105 Counter nut MS VNI PG 21
17 UNN -10161-002 Plug hex. sock. VSTI R 1/4"-ED


Twin-shaft mixer TPCD Appendix A-1
A Appendix
A.1 Special lubricants with USDA H1 approval
central lubrication systems (NLGI 00/000) 1)

H1 greases / oils (from Klüber Lubrication AG) for use in
locations where incidental contact with foodstuffs cannot
Roller bearings, sliding bearings, joints,
Sealing media, hydraulics, pneumatics

central lubrication systems (NLGI 1) 1)
be avoided for technological reasons; fully synthetic, free
Seals, fittings, stuffing box packing

of mineral oil, bacteriological. Technically equivalent or
superior to industrial lubricants.
Grease-lubricated gears,
Roller bearings
Installation
Chains
Gear
BUZ part No. Greases Application
; UXB -18000-... Klübersynth UH1 84-201
z z
Seal and assembly grease
; UXB -18000-043 Klübersynth UH1 14-151
Roller bearing and sliding z
bearing grease
Klübersynth UH1 14-31
Roller bearing and sliding
z
bearing grease for low
temperature and high speed
Klübersynth UH1 14-1600
z
Fluid grease
BUZ part No. Oils Application

Klüberoil 4 UH1 32 z
UXB -18001-048 Klüberoil 4 UH1 68 z
UXB -18001-052 Klüberoil 4 UH1 460 z z
Paraliq P 68 z
1) Consistency class table of NLGI class greases
; from Bühler Uzwil warehouse

A-2 Appendix Twin-shaft mixer TPCD
Bühler AG shall assume no liability if lubricants from other suppliers are used,
particularly with regard to elastomer compatibility and bacteriostatic properties.
Caution!
Polyalphaolefins attack seals!
The safety of white oils for use with food is disputed!
Mobil Oil 1) Bel-Ray Shell 2)

Aseol 3)
White oils 2)
Grease FM 102 No Tox Grease HD2 Cassida Grease 3
Grease FM 101 No Tox Grease 2 TC Cassida Grease 2
No Tox Grease EP2 Cassida Grease 1
No Tox Hylo Grease Cassida Grease 00
Polyalphaolefins 3)
Oil DTE FM 32 No Tox Hydraulic Oil 32 Cassida Fluid HF 32
Oil DTE FM 68 No Tox Hydraulic Oil 68 Cassida Fluid HF 68
Oil DTE FM 220 No Tox EP Gear Oil 90 Cassida Fluid GL 220
Oil DTE FM 460 No Tox EP Gear Oil 90/140 Cassida Fluid GL 460
Oil DTE FM 680 No Tox EP Gear Oil 140 Cassida Fluid GL 680
Chain Lubricant Type 2500
FM means: “Food Machine”
1) Inconsistent regarding the use of polyalphaolefins
2) White oils have low resistance
3) PAO = Polyalphaolefin = Synthetically produced hydrocarbon

Twin-shaft mixer TPCD Appendix A-3
A.2 Special lubricants with USDA H2 approval
central lubrication systems (NLGI 00/000) 1)

H2 greases / oils H2 (Klüber Lubrication AG) for use
with foodstuffs.
Roller bearings, sliding bearings, joints
Sealing media, hydraulics, pneumatics

Seals, fittings, stuffing box packing
Grease-lubricated gears,
Installation
Chains
Gear
Greases Application
Klüberplex BE 31 - 102
z
Long-lasting roller bearing grease
Long-lasting roller bearing and sliding bearing z
grease
z z z z
Consistent, highly adhesive
Centoplex GLP 500
z
Fluid grease
Klüberalfa BHR 53 - 402
z z
High-temperature grease –40 to +260 °C
Oils Application
Klüberoil GEM1 - 46 z
Hotemp 2000 z z
Structovis EHD z
Lamora Variogearoil TRF 33 z
1) Consistency class table of NLGI class greases
cannot be mixed with other greases

A-4 Appendix Twin-shaft mixer TPCD

TPCD 66602 2 en 0807

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TPCD 66602 2 en 0807

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Bühler AG

CH-9240 Uzwil, Switzerland

Twin-shaft mixer TPCD

For spare parts, see Chapter 9 TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

2 Description ............................................................................................... 2-1

3 Transport .................................................................................................. 3-1

4 Installation ................................................................................................ 4-1

5 Commissioning ........................................................................................ 5-1

6 Operation .................................................................................................. 6-1

7 Maintenance ............................................................................................. 7-1

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

9 Spare parts lists .......................................................................................9-1

A Appendix .................................................................................................. A-1

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

1.2 Connecting to the electrical mains

1.3 Safety concept

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

2.2 Identification plate

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

2.3 Design and function

(1) Mixing trough (5) Inlet

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

• Large mixing trough covers enable the mixer to be cleaned conveniently.

Object Function Electrical Drive State

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

2.4 Technical data

2.5 Noise data

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

2.6 Dimensioned drawing

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

2.7 Pneumatic diagram

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

3.1 Crane suspension

3.2 Transport weights and volumes

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

4.2.1 Installation sequence

4.3 Electrical installation

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

5.1 Checklist for verifying EC conformity

5.2 Checks before start-up

5.3 Basic settings of the mixer blades

Inlet Product flow Outlet

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

6.2 Faults and troubleshooting

Fault Cause Remedy

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

TPCD-66602-2-en-0807 © Copyright 2008 Bühler AG

7.1 Maintenance plan

System part Action See Interval

Fig. 7.1 Mixing shaft bearings

© Copyright 2008 Bühler AG TPCD-66602-2-en-0807

7.2.1 Lubrication schedule

System part See Action Recommended Lubricant Interval or operating

cannot be mixed with other greases