AAOS 66765 1 en 0904

Bühler AG
CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com
Operating instructions
AAOS separator
With ADBA feeder
With MVSE aspiration channel
AAOS-66765-1-en-0904
2 AAOS separator
Preface
The Operating instructions have to be handed over to those persons who are
responsible for the operation and the supervision of the machine.
These Operating instructions include the information necessary for the operator for
installation, operation and maintenance.
We have refrained from describing tasks requiring no special knowledge.
Instructions for repairs exceeding the normal maintenance tasks are not provided.
Important information
• Procedures upon receipt
Inspect the equipment visually in accordance with the delivery contract as soon
as it has been received.
• Storage
Equipment that is not installed immediately must be stored protected from
weather and other influences.
• Installation
The assembly and installation of the machine and machine equipment must
only be carried out by observing all installation instructions provided.
• Design variants
If different designs are described in the documentation provided, only the infor-
mation concerning the version supplied will apply. We reserve the right to make
modifications due to technical progress up to the time of delivery.
• Duty of instruction
Only trained specialists are permitted to commission the system or carry out
maintenance work on it. Prior to initial start-up, the operating personnel are
required to become familiar with the documentation provided.
Additional documents
Designation Identification number

Spare parts catalog 8088
Tapper PVH -93002-810
Drive motor UXM -14259
Gearmotor (SEW) SA57 DZ80 N4 (ADBA-10)
S57 DZ80 N4 (MUS-1506)
Self-aligning bearing UNN -56010-105
AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

AAOS separator Table of contents 3
Table of contents
1 Safety ............................................................................................................5
1.1 Explanation of safety instructions .................................................................................. 5
1.2 Safety of personnel........................................................................................................ 5
1.2.1 General.............................................................................................................. 6
1.3 Connecting to the electrical mains................................................................................. 6
1.4 Explosion protection ...................................................................................................... 6
1.5 Safety concept ............................................................................................................... 6
1.6 Spare and wear parts .................................................................................................... 6
2 Description ...................................................................................................7
2.1 Identification .................................................................................................................. 7
2.1.1 Identification plate ............................................................................................. 7
2.1.2 Specification key................................................................................................ 7
2.1.3 Design variants.................................................................................................. 8
2.2 Designated use.............................................................................................................. 8
2.3 Design and function....................................................................................................... 9
2.3.1 Seed coat separator .......................................................................................... 9
2.3.2 Without aspiration channel .............................................................................. 10
2.3.3 ADBA feeder ................................................................................................... 12
2.3.4 Suction hood ................................................................................................... 12
2.3.5 MVSE aspiration channel ................................................................................ 12
2.3.6 Pneumatic tapper ............................................................................................ 14
2.3.7 Recommendations for optimum flow rate ........................................................ 14
2.4 Technical data.............................................................................................................. 15
2.4.1 Capacity data .................................................................................................. 15
2.4.2 Feeder type 10 ................................................................................................ 15
2.4.3 Aspiration channel type 150G ......................................................................... 15
2.5 Dimensioned drawings ................................................................................................ 16
2.5.1 AAOS 15100 ................................................................................................... 16
2.5.2 AAOS 15100 D ................................................................................................ 17
2.5.3 AAOS 15150 DAG ........................................................................................... 18
2.5.4 AAOS 15150 DS ............................................................................................. 19
2.6 Tapper diagram............................................................................................................ 20
2.7 Electrical diagram ........................................................................................................ 21
3 Transport ....................................................................................................23
3.1 Crane suspension........................................................................................................ 23
3.2 Transport weights and volumes ................................................................................... 24
4 Installation ..................................................................................................25
4.1 Site requirements ........................................................................................................ 25
4.2 Installation ................................................................................................................... 25
4.3 Earthing ....................................................................................................................... 27
© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

4 Table of contents AAOS separator
5 Commissioning.......................................................................................... 29
5.1 Checks before start-up ................................................................................................ 29
5.2 Check during operation................................................................................................ 30
5.3 Verifying EC conformity ............................................................................................... 30
6 Operation.................................................................................................... 31
6.1 Adjusting the aspiration channel.................................................................................. 31
7 Maintenance............................................................................................... 33
7.1 Replacing the cleaning balls ........................................................................................ 33
7.2 Replacing the sieves.................................................................................................... 33
7.3 Installing the sieve frames ........................................................................................... 34
7.4 Aspiration channel ....................................................................................................... 34
7.5 Sieve box ..................................................................................................................... 34
7.6 Belt tension .................................................................................................................. 35
7.7 Recommended spare parts ......................................................................................... 36
7.8 Lubrication ................................................................................................................... 36
7.8.1 Lubricants ........................................................................................................ 36
8 Decommissioning...................................................................................... 37
8.1 Disassembly ................................................................................................................ 37
8.2 Disposal ....................................................................................................................... 37
9 After-sales service..................................................................................... 39
9.1 Spare parts .................................................................................................................. 39
9.2 Contact ........................................................................................................................ 39

AAOS separator Safety 5
1 Safety
The machine was designed and manufactured in compliance with recognised safety
regulations. In spite of this, inappropriate use can put the user at risk of injury. For
this reason, safety has been given the highest priority.
1.1 Explanation of safety instructions

The corresponding safety instructions are indicated as follows:
Danger!
Indicates an imminently hazardous situation which, if not avoided, can result
in death or grave injury.
Caution!
Indicates a potentially dangerous situation which, if not avoided, can result in
property damage and production failures.
Explosion hazard!
Indicates a potentially explosive situation which, if not avoided, can result in
serious or fatal injuries and extensive property damage.
Note:
Indicates important information or instructions which, if not observed, can impair
the correct function of the machine and make it impossible to attain performance
parameters.
1.2 Safety of personnel

• Protective covers, hoods and gates must be installed and closed at all times.
Open or missing safety covers are danger spots for crush and cut injuries.
• Always keep safety devices in good working condition. Never bypass or disable
any safety devices.
• The system must be brought to a standstill before any maintenance work may
be carried out on the machine.
Make sure that all energy sources such as:
– Electricity
– Pneumatic system
are switched off and disconnected. The lockable safety switch, which interrupts the
power at all poles, must be set to “0” and locked.

6 Safety AAOS separator
1.2.1 General
All personnel must be familiar with:
• How to operate the machine.
• The position of the emergency stop switch.
• The applicable safety regulations.
The operator must ensure that:
• No unauthorised persons are located within the machine’s working range prior
to commissioning the machine.
• No one is at a prohibited location while the machine is being commissioned.
The working range must:
• Be designed so that no machine parts, tools or materials restrict the operator’s
freedom of movement.
• Be positioned so that all control elements are accessible.
Personal safety equipment:
• Wear safety goggles and breathing and hearing protection at all times.
• Do not wear loose-fitting clothing.
1.3 Connecting to the electrical mains

• Observe the regulations of the local safety authorities.
• The power supply has to be fuse-protected in accordance with locally applicable
codes and regulations.
• Check that the operating voltage and frequency correspond to the specifications
provided on the identification plate and in the control cabinet.
• The electrical wiring to the control system must be connected according to the
wiring diagram to ensure that the phase conductors are really switched in the
case of single-phase power supplies.
1.4 Explosion protection

Only explosion-proof machines and devices may be used in Ex zones.
1.5 Safety concept

The machine is normally part of an installation, and therefore has to be integrated
into the safety concept of the installation.
1.6 Spare and wear parts

Only original spare and wear parts may be used.
If this is disregarded, safe operation is no longer guaranteed.

AAOS separator Description 7
2 Description
2.1 Identification
2.1.1 Identification plate
Note:
Do not remove or cover up the identification plate.
The data indicated by “” are specific to the individual machine and are imprinted
on the identification plate.
Fig. 2.1
(1) Machine No.
2.1.2 Specification key
AAOS – 15 - 100
Sieve width in cm
Sieve length in dm
Code
AAOS – 15 - 100 - D
Double sieve box
AAOS – 15 - 150 - DAG
Wide aspiration channel

With aspiration channel
AAOS – 15 - 150 - DS
Seed coat separator

8 Description AAOS separator
2.1.3 Design variants
AAOS-15100
AAOS-15100-D
AAOS-15150-DAG
AAOS-15150-DS
Complete model series with capacity specifications, required aspiration air and
technical data such as dimensions, weight, sieve specifications and accessories
(see dimensioned drawings Chapter 2.5, 16).
Basic types of seed coat separators:
• Separator with or without an aspiration channel at the outlet
• Separator with or without a suction hood
Additional differences:
• Two product outlets
• With aspiration channel on the hoods
The model series includes one sieve length and 2 different sieve widths:
• Sieve length 150 cm
• Sieve widths: 100 and 150 cm
The separators are available with
• One sieve box
• Double sieve box
2.2 Designated use

The AAOS is intended for separating, classifying, selecting and aspirating products
such as sunflower seeds, soy, maize, rapeseed and grain.

2.3 Design and function
2.3.1 Seed coat separator

The machine consists of a closed sieve box (a) that is suspended in a carrier (b) on
four self-aligning bearings and oscillates freely.
Directly under the inlet (m), there is a distributor plate (n) without a sieve to distribute
the product evenly across the entire width of the sorting sieves and to ensure that
the entire sieve area is used.
The drive motor (c) is attached at the front panel of the sieve box (a) so that it can be
adjusted and an eccentric disk (d) is driven by 2 V-belts below the sieve box. The
retractable sorting sieves (e) and (f) are caused to oscillate and guided by two side
rails (g) mounted on the longitudinal walls of the sieve box. The product is cleaned
by coarse and fine additives and then disposed of via the overs outlets (o / o1). The
sorting sieves can be fastened securely and disconnected using tension locks (h)
that grip the rails (g) (see Fig. 2.4, 11). For individual machines, this can be on the
left or right side of the sieve box, while for double machines it is on the left and right.
While the machine is operating, the sorting sieves can be checked through two
inspection ports with replaceable safety glass (l) in the sieve box cover. The sorting
sieves are cleaned with cleaning balls (k).
PRODUCT INTAKE ASPIRATION OUTLET
Fig. 2.2

2.3.2 Without aspiration channel

(See Fig. 2.2, 9 and Fig. 2.3, 10)
The product, which is the overs of the sand sieve, is led to the outlet aspiration (g)
via a cascade (p). Dust and, in part, light contamination are purged from the product
with air via the aspiration outlet. The efficiency of the separator can be adjusted
using a separate air control valve in the aspiration channel.
Low throughput
At the separator, the straight longitudinal side of the guide plate (u) must be turned
toward the outlet channel.
High throughput
At the separator, however, the longitudinal side of the guide plate (u) with indenta-
tions must be turned toward the outlet channel. In both cases, the gap width (L1) of
the outlet channel can be adjusted in the slots of the guide plate (u). With a very
high throughput or extremely moist grain, the guide plate (u) must be removed.
Fig. 2.3

Fig. 2.4
Fig. 2.5

PRODUCT INTAKE ASPIRATION OUTLET
Fig. 2.6
2.3.3 ADBA feeder

The product is distributed and metered onto the entire sieve area.
When released by the control system, the feed roll rotates to the sieve drive after a
time delay. The product quantity is regulated externally via the metering gap adjust-
ment.
2.3.4 Suction hood

The suction hood (1) is used for the first separation of larger seed coats, to which
practically no remains, e.g. of sunflower seeds, stick. In this process, fewer than
100 % of the loose seed coats are caught in the air current to prevent smaller parti-
cles from being separated from shelled seeds.
2.3.5 MVSE aspiration channel

(See Fig. 2.7, 13)
The product is conveyed directly from the coarse and sand sieve to the inlet box of
the aspiration channel.
The aspiration channel serves mainly to clean products of seed coats and lighter
particles.
Each channel length is available in two different channel widths
• Standard with adjustable aspiration gap, 75 – 125 mm.
• Size “G” with wide, adjustable aspiration gap, 175 – 225 mm.
The aspiration channel (22) consists of the feed device and an adjustable rear panel
in the aspiration channel. The feed device consists of a fluted feed roller (15). The
air volume is adjusted by the handwheel (24). This is important for ensuring the cor-
rect air current through the product that ends up in the aspiration channel. The air
flows through the product flow, the lighter particles are entrained and conveyed into
the aspiration channel (22), where the degree of separation can be adjusted by the

corresponding adjustment of the rear panel (21) using the handwheels (25) and
(26). Point (19) has been prepared for lighting (optional). The aspiration can be con-
nected to an individual or central aspiration system. Since this aspiration channel is
not equipped with an expansion chamber, the separated material cannot be divided
into heavy and light particles. This makes it necessary to observe the following
points:
ASPIRATION OUTLET
PRODUCT INLET
Fig. 2.7
Pre-cleaning section connected to the aspiration

• The cyclone separator must be attached together with the fan as close as possi-
ble to the aspiration channel.
On the one hand, this makes it easier to check the separated material and adjust
the aspiration channel. On the other hand, it prevents highly cleaned product from
collecting in the connected lines.
Central aspiration connected for the entire operation
A simple intermediate separator (e.g. MANA) for extracting the heavy fraction must
be installed downstream of the aspiration channel, so that the separated fine mate-
rial can be checked and the aspirator can be optimally adjusted. The intermediate
separator must be attached as close as possible to the aspiration channel.

2.3.6 Pneumatic tapper

Tappers are attached on the underside of each sieve box to free the inner side of the
sieve boxes from clinging product.
Automatic program (continuous cycles in four stages):
1. 3 successive blows, line A
2. 3 successive blows, line B
3. 3 successive blows, both lines simultaneously
4. Standby 0 to 5 minutes between cycles.
2.3.7 Recommendations for optimum flow rate

Prerequisites:
• If there are multiple product inlets on the separator, it is important to have a uni-
form distribution at each inlet. This can be achieved by installing a distributor
with weight flap.
To achieve maximum throughput, the product stream entering into the machine
must be as uniform as possible. In the event of feed fluctuation towards excessive
quantities, the separator repeatedly gets overloaded; that is, the product layer on
the sieve becomes too thick and, as a result, the sieve box becomes too heavy,
causing the throw to decrease and the product layer to increase further. Therefore,
ensure that no excessive quantities are fed in.

2.4 Technical data
2.4.1 Capacity data
Type Power [W] Voltage [V] Frequency [Hz]

MSN1G-24DC_OD (Festo) 2.5 24 –
MSN1W-110AC_OD (Festo) 7.5 110 50/60
MSN1W-230AC_OD (Festo) 7.5 230 50/60
Drive: Standard squirrel-cage motor installed at position V5

For separator type AAOS-15150 DS: Motor 1.5 kW
• 1500 rpm with 50 Hz
• 1800 rpm with 60 Hz
If separators have remote-controlled activation and shutoff, a restart inhibit must be
installed, which enables the machine to be switched on again only after the motor
has been shut off for 3 minutes.
2.4.2 Feeder type 10

Drive:
Gearmotor with hollow shaft and chain wheel
(SEW SA57 DZ80 N4, 0.75 kW – 56 rpm)
Mounting position: M1/270°
2.4.3 Aspiration channel type 150G

Additional illumination device (OPTIONAL):
Neon tube lamp: 36 watts
Power supply: 110/220 V – 50/60 Hz
Drive: Gearmotor with solid shaft and chain wheel

(SEW S57 DZ80 N4, 0.75 kW – 48 rpm)
Mounting position: M1A/180°

2.5 Dimensioned drawings
2.5.1 AAOS 15100
DETAILS OF THE HOLES

3 HOLES ø 250
WEIGHT ON THE SUPPORTS 4 x 250 KG.

ECCENTRICITY 18 TO 20 MM
AT 400 RPM.
SPACE REQUIRED FOR
SIEVE CHANGE
Fig. 2.8
DRIVES ASPIRATION
Item Description 45 m3/min A
1 Power 1.1 kW 1500/1800 rpm – B
45 m3/min Total

2.5.2 AAOS 15100 D
WITH ADDITIONAL
FLANGE

WITH ADDITIONAL
FLANGE
SPACE REQUIRED FOR

SIEVE CHANGE
LOAD ON THE SUPPORTS 4 x 300 KG.

ECCENTRICITY 18 TO 20 MM
AT 400 RPM.
Fig. 2.9
DRIVES ASPIRATION
Item Description 2 x 45 m3/min A
1 Power 1.5 kW 1500/1800 rpm – B
90 m3/min Total

2.5.3 AAOS 15150 DAG

With ADBA-10 feeder
With MVSE-150G aspiration channel
(C) Minimum space required for replacing

two-piece sieves
With additional flange

Typically WEIGHT ON THE SUPPORTS 4 x 600 KG

ECCENTRICITY 22 MM AT 400 RPM.
2 HOLES 500x250
Fig. 2.10
DRIVES ASPIRATION
3
1 Power 1.5 kW 1500/1800 rpm 2 x 15 m /min B
2 Gearmotor 0.75 kW 56 rpm 150 m3/min Total
3 Gearmotor 0.75 kW 48 rpm

2.5.4 AAOS 15150 DS

With ADBA-10 feeder
With MVSE-150G aspiration channel
(C) Minimum space required for replacing

two-piece sieves
(1) Only for complete one-piece sieves
With additional flange

WEIGHT ON THE SUPPORTS 4 x 600 KG.

ECCENTRICITY 22 MM AT 400 RPM.
5 HOLES
250x250
Fig. 2.11
DRIVES ASPIRATION
1 Power 1.5 kW 1500 rpm 4 x 30 m3/min B
2 Gearmotor 0.75 kW 56 rpm 240 m3/min Total
3 Gearmotor 0.75 kW 48 rpm

2.6 Tapper diagram
Line “B” Line “A”

Tapper Tapper
Sieves
Tapper
Sieves
Tapper
– Pressure = 5 BAR
– Compressed air consumption per stroke and tapper = 0.3 NL
Fig. 2.12

2.7 Electrical diagram
Tapper pneumatic diagram
Tapper 0.7 kg PVH -93002-81
Valves 2/2
FESTO MN1H 2-1/2 - MS
Air pressure 5 bar; 0.3 Nl
Tapper electrical diagram
Fig. 2.13


AAOS separator Transport 23
3 Transport
Allow personnel to transport the system only if they are familiar with the task and
have received proper training.
3.1 Crane suspension
Danger!
Never walk beneath suspended loads.
Caution!
Check to ensure that the crane and lifting gear are designed such that they can
bear the load, and verify their maximum permitted load.
Hoist the machine at the specified suspension points only.
Use only the supplied transport devices.
For transport, the separator is provided with eyebolts (1) on all four corners and with
four transport stabilisation devices (2) for the main housing. Do not use a rope that
is too short; the angle relative to the machine frame must never be less than 45°. If
the separator has been set up on the space provided, the eyebolts and transport
stabilisation devices can be removed. Keep the eyebolts and transport stabilisation
devices for lifting the sieve box later (see Fig. 3.1, 24).

24 Transport AAOS separator
Fig. 3.1
3.2 Transport weights and volumes
Note:
Always observe the transport weights provided by the forwarder in the shipping
documents.

AAOS separator Installation 25
4 Installation
4.1 Site requirements
Space requirements, floor openings, bearing surfaces and floor loads are in accord-
ance with separate planning documents.
4.2 Installation
• Block the assembly area against unauthorised access.
• Secure the surrounding area (remove any items that could cause someone to
stumble etc.).
• Allow sufficient clearance for performing installation and set-up tasks.
Caution!
Switch on the machine only if the sieve box is not moving!
When setting up the separator, ensure that the machine stands on a stable floor
because of the load fluctuations (breakdown torque of the sieve boxes). When set-
ting up the separator on a wooden floor, all four feet must be bolted to supports or
support beams and must not stand directly on the wooden floor (see Fig. 4.1, 26
and Fig. 4.2, 26).
Caution!
The machine must be aligned horizontally!
The upper edge of the sieve box should be approx. 5 mm higher than the lateral
cross-member of the frame (see Fig. 4.1, 26).
If this is not the case, the suspension of the sieve box must be changed as follows:
• Check that the frame is square; to do so, measure the 4 fastening bores diago-
nally.
• Screw in the lifting eyes at all four corners.
• Align the sieve box so that the lateral distance between sieve box and frame at
all four corners is the same (± 2 mm).
• Unscrew the fastening screws of the suspension nuts on the sieve box so that
the rods can assume the correct position; then retighten the screws.
(Mt = 280 Nm – corresponds to the old unit of measurement Md = 28 Kgm).
• Now remove the lifting eyes.
• Use the same method for replacing the suspension rods.
• When setting up the machine, ensure that there is sufficient space on the inlet
side for replacing the sieve (see Chapter 2.5, 16).
For the overs of the sieves it is preferable to set up standard MUR waste bins on the
sides of the separator (see Fig. 4.3, 26 and Fig. 4.4, 27), whose size is selected
according to the machine capacity.

26 Installation AAOS separator
Fig. 4.1
Fig. 4.2
Fig. 4.3

AAOS separator Installation 27
Fig. 4.4
4.3 Earthing
Caution!
To ensure electrical conductance, the contact washer must penetrate any coating.
Fig. 4.5

28 Installation AAOS separator

AAOS separator Commissioning 29
5 Commissioning
Only suitably qualified and authorised personnel may start up the machine, carry
out a trial run and adjust settings.
5.1 Checks before start-up

• All transport aids and installation fasteners have been removed.
• The machine must be level.
• The electrical installation has been carried out and checked by a qualified elec-
trician:
– Electrical connections and connection voltages
– Earthing of the machine (see Chapter 4.3, 27)
– Direction of rotation of the motors
• All operating elements and warning systems are fully functional.
• A lockable safety switch that interrupts the power at all poles is installed and
personnel have a lock for it.
• All screw unions are tightened securely.

• The suspension screws must be tightened.
(Screws were tightened at our factory with Mt = 280 Nm [Md = 28 Kgm]).
• There are no foreign objects in the machine.
• All electrical terminal boxes and sockets are closed.
• The Vbelt has the correct tension.
• All line connections are properly sealed.
• The sieve box has to be aligned parallel to the lateral cross-members of the
frame at the front and rear.
• The curtain has to lie correctly on the coarse screen.
• Correct motor data.
This corresponds to a maximum speed of 375 rpm that must not be exceeded,
since otherwise the separator becomes mechanically overloaded.
• Correct diameter of the belt pulley on the motor:
– With 50 Hz: Outside diameter max. 148 mm
(AAOS-15150 AND 15150D, max. = 160 mm).
– With 60 Hz: Outside diameter max. 125 mm
(AAOS-15150 AND 15150D, max. = 133 mm).
• Installation of the correct sieves with the correct sieve hole size.

30 Commissioning AAOS separator
5.2 Check during operation

Test the throw; to do this, attach a pin vertically to the sieve box and hold the throw
on a solid base.
The throw was adjusted at the factory as follows:
Separator for cleaning in a mill: 18 mm at 325 rpm.
Separator for silos: 22 mm at 375 rpm.
• Reinstall the lead weight.
• If the throw is insufficient when used in silos, it can be increased through addi-
tional steel washers attached to the lead weight (dimensions corresponding to
the lead weight, thickness of the washers approx. 5 mm). The throw must not be
more than 22 mm. Do not exceed this value, since otherwise the separator
becomes mechanically overloaded and Bühler S.A. assumes no liability for pos-
sible damage resulting from an excessive throw.
5.3 Verifying EC conformity

Within the territory of the EU, operation of the machine may begin only after its
EC conformity has been checked and confirmed in accordance with the checklist.
Checklist
1. The management has been informed that the Operating instructions must be
accessible to the personnel at all times, and that management is responsible for
appropriate training of its personnel.
2. Assembly and installation are performed in accordance with the Operating
instructions.
3. The machine is earthed via the motor’s earth wire or the connection indicated by
an earth symbol (equipotential bonding). (The paint in the region of the bonding
point has been removed.)
4. A lockable safety switch that interrupts the power at all poles is installed and the
personnel possess a lock for this switch.
Electrical safety function
5. Electrical restart lockout:
After the machine has been stopped, it cannot be restarted for at least
3 minutes.

AAOS separator Operation 31
6 Operation
6.1 Adjusting the aspiration channel
(See Fig. 2.7, 13)
1. Adjust the rear panel (21) vertically so that it is a little narrower on the lower end.
2. Adjust the upper channel width (22) and the air volume using the handwheel
(24) so that the quality of the cleaned product corresponds to the requirements.
If the exhaust system is efficient enough, the upper channel section should be
as wide as possible to reinforce the separation effect.
3. Constrict the lower channel section until the product flow is approximately
horizontal.
4. Fine adjustment; to do this, adjust the width of the upper channel section so that
the product to be cleaned corresponds to the requirements. In doing so, you
must make sure that the throttle (24) is never completely opened.
The more the throttle can be closed (assuming that the exhaust system has a suffi-
cient vacuum), the better the air will be distributed over the entire width. If the
exhaust system is too weak, it is better to reduce the width of the upper channel
section. In this case, the separation is more stable, since the influence of the aspira-
tion channel sections on each other lessens. If the product flow is directed too far
downwards, fewer light particles will be extracted. In addition, the separation proc-
ess is influenced more strongly by fluctuations in the exhaust system. However, the
product flow must not be directed too far upwards either, since otherwise heavy par-
ticles can end up in the cleaned product. If the product stream flows too quickly, i.e.
becomes too thick, the width of the channel above and below must be increased
and simultaneously the air volume must be increased. This may be required if the
machine has to process large quantities. Determination of the air volume is possible
only indirectly. To do so, samples of the product to be cleaned must be sent to the
factory in Uzwil (Switzerland) so that we can determine the suspension speed.
This process makes it possible to determine the air volume required for the aspirator
using the following formula:
Air volume: Q = 60 x b x t x v:
Where: Q = Air volume in m3/min

B = Channel length in m
T = Width of the upper channel section in m
v = Suspension speed in m/s

32 Operation AAOS separator

AAOS separator Maintenance 33
7 Maintenance
Only personnel who have been trained and authorised to do so may perform main-
tenance work on the machine.
Danger!
Never perform any maintenance, cleaning or overhaul work unless the
machine is at a complete standstill (all machine movements have been
stopped).
The lockable safety switch, which interrupts the power at all poles, must be
set to “0” and locked.
Caution!
Carrying out maintenance work correctly is the prerequisite for safe and trouble-
free operation.
7.1 Replacing the cleaning balls

Clean heavily loaded sieves and check the cleaning result. Replace damaged or
worn out cleaning balls as follows:
1. Remove the screwed-on sieve plate.
2. Replace the cleaning balls.
3. Install the sieve plate.
Note:
For oilseeds, three cleaning balls must be located in each field of the sieve frame.
7.2 Replacing the sieves

Due to the shared rail clamping, the upper and lower sieve decks are simultaneously
disconnected; the left and right sides of the sieve are also simultaneously unlocked
by the connecting rod.
The clamping bars are lifted approx. 4 mm from the sieves by this tension lock sys-
tem, which ensures that the sieves can always be pulled out reliably and without any
difficulty. (This tension lock system prevents the sieves from being jammed by prod-
uct and dust.)
The tightening and loosening are done on the side of the sieve box by using a spe-
cial wrench (i) (see Fig. 2.4, 11). With metal frames, the sieve is changed by
unscrewing the nut (15) with the special wrench (see Fig. 2.5, 11).

34 Maintenance AAOS separator
7.3 Installing the sieve frames

Install the sieve frames in the sieve box as follows:
1. Remove the covers.
2. Insert the sieve frames on the outlet or cross-member as far as they will go.
3. Mark how far the sieve frame protrudes in front on the sieve box and face the
frame until it fits flush.
4. When tightening, ensure that the tension lock can be turned upwards to the limit
stop; if this is not possible, the bottom sieve frame must be carefully faced.
5. Now install the sieve frames.
Fig. 7.1
7.4 Aspiration channel

(Fig. 2.7, 13)
Oil the movable parts and the handwheels every six months. Check the rubber plate
(12) for age-related damage every six months and replace if necessary (replace
both rubber plates).
7.5 Sieve box

Due to the programming of the tapper, it is sufficient to check the sieve boxes once a
month.

AAOS separator Maintenance 35
7.6 Belt tension
Method: Impression depth
Fig. 7.2 V-belt 13/8 LM
Test force F Impression depth Ea

[N] [mm]
25 20

36 Maintenance AAOS separator
7.7 Recommended spare parts

To order spare parts, see spare parts catalog 8088.
• Sieve plates with different perforations
• Preferably a complete sieve set
• Fibreglass rods (4 for single AAOS, 8 for double AAOS)
• Shock absorber of the throw brake below the sieve box
• 2 V-belts
• Inlet sleeves
• Aspiration sleeves
• Balls for the sieve cleaner
• Complete rubber plate
• Bearing flange with ball bearing for fluted feed roller
• Fluted feed roller
7.8 Lubrication
• Lubricate the self-aligning bearings (1) and the flywheel disk (2) every six
months. Double-version separator models have the grease nipples (3) located
between the sieve boxes.
• Ball bearings of the motor. Refer to the manufacturer’s documentation.
Section A-A
1 3
Fig. 7.3
7.8.1 Lubricants
Lubricating Identification
point according
to
DIN 51502
Sliding and K 2K GR MU 2 Aralub Litea Energrease Beacon 2 Renolit Cento- Mobilplex Alvania Universal Multis 2 Multilube
self-align- HL 2 EP2 LS - EP 2 FWA 180 plex 2 HP 222 EP (LF) Grease EP - 2
ing bear- 2 190 EP
ings

AAOS separator Decommissioning 37
8 Decommissioning
8.1 Disassembly
When decommissioning the machine (for overhaul, dismantling or disposal pur-
poses), disassemble it by following the installation steps in reverse order.
• Before beginning the disassembly work, the person in charge must obtain the
corresponding instructions for safe disassembly from the manufacturer.
• The machine may be disassembled only in observance of all accident preven-
tion measures and only by trained personnel. These personnel must be familiar
with all relevant safety precautions.
8.2 Disposal
Dispose of the machine and its components in accordance with locally applicable
regulations.
When decommissioning the machine indefinitely, dispose of all components and
materials in an environmentally responsible manner and recycle whenever possible:
• Liquids (diesel, motor oil, gear oil etc.)
• Hazardous waste (batteries, electronic parts)
• Remove and separate plastic parts
• Pre-sort metal parts by type of metal

38 Decommissioning AAOS separator

AAOS separator After-sales service 39
9 After-sales service
9.1 Spare parts
When ordering spare parts, please refer to the spare parts catalog.
Note:
When contacting Bühler AG, please have available the information on the machine
plate which identifies the machine.
9.2 Contact
Bühler AG
Customer Service Grain Processing
CH-9240 Uzwil, Switzerland
Phone: +41 71 955 30 40
Fax: +41 71 955 33 05
service.gp@buhlergroup.com

40 After-sales service AAOS separator

AAOS 66765 1 en 0904

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Bühler AG

CH-9240 Uzwil, Switzerland

Designation Identification number

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

1.1 Explanation of safety instructions

1.2 Safety of personnel

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

1.3 Connecting to the electrical mains

1.4 Explosion protection

1.5 Safety concept

1.6 Spare and wear parts

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

2.1.1 Identification plate

(1) Machine No.

2.1.2 Specification key

Double sieve box

AAOS – 15 - 150 - DAG

Wide aspiration channel

Seed coat separator

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

2.1.3 Design variants

2.2 Designated use

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

2.3 Design and function

2.3.1 Seed coat separator

PRODUCT INTAKE ASPIRATION OUTLET

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

2.3.2 Without aspiration channel

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

PRODUCT INTAKE ASPIRATION OUTLET

2.3.3 ADBA feeder

2.3.4 Suction hood

2.3.5 MVSE aspiration channel

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

Pre-cleaning section connected to the aspiration

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

2.3.6 Pneumatic tapper

2.3.7 Recommendations for optimum flow rate

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

2.4 Technical data

2.4.1 Capacity data

Type Power [W] Voltage [V] Frequency [Hz]

Drive: Standard squirrel-cage motor installed at position V5

2.4.2 Feeder type 10

Mounting position: M1/270°

2.4.3 Aspiration channel type 150G

Drive: Gearmotor with solid shaft and chain wheel

© Copyright 2009 Bühler AG AAOS-66765-1-en-0904

2.5 Dimensioned drawings

2.5.1 AAOS 15100

DETAILS OF THE HOLES

WEIGHT ON THE SUPPORTS 4 x 250 KG.

AAOS-66765-1-en-0904 © Copyright 2009 Bühler AG

2.5.2 AAOS 15100 D

DETAILS OF THE HOLES