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Zn-Al Tank-50kL Design 12M STAGING - SBC 8TON PER SMT
Zn-Al Tank-50kL Design 12M STAGING - SBC 8TON PER SMT
Staging Height = 12 m
2 PERMISSIBLE STRESSES:
Allowable stress as per IS:3370 relating to resistance to cracking
Ref Table 1 of Allowable direct tensile stress in concrete sat = 1.5 N/mm2
IS:3370 (Part-
2) Allowable bending tensile stress in concrete σbt = 2.0 N/mm2
Ref Table 4 of Allowable stress in steel under direct tension, bending & shear = sst = 130 N/mm2
IS:3370 (Part-
2) Allowable stress in steel under direct compression = sst = 140 N/mm2
Ref Table 2 of Allowable direct compressive stress in concrete σcc = 8.0 N/mm2
IS:3370 (Part-
2) Allowable bending compressive stress in concrete σcbc = 10.0 N/mm2
280
Modular ratio = m = = m= 9.33
3 cbc
m cbc
Neutral axis co-efficient; n1 = = n1 = 0.42
m cbc + st
3 DIMENSIONS OF TANK
Internal diameter of the tank, D = 4.90 m
No of Levels of Bracing = 2
4 VOLUME CALCULATION:
The Volume of the Intze Tank is given by the following components:
Radial bending moment at center of Slab Mr =wr2 /16 36.25x2.45^2/16 13.60 kN-m
Depth Check OK
442 mm2
Load Calculation:
Using Coefficient of bending and torsional moment (Table-3, IS4995 (Part - 2))
Shear Force at section of max. torsion at an angle 15.3 deg from column support =
Depth Check OK
Clear cover = 20 mm
Reinf. Check OK
Design at Mid-Span
Depth Check OK
Reinf. Check OK
Depth Check OK
15 STABILITY CHECK:
Vertical Load due to Container = 10.0 kN
Overturning Check-
FOS = 3.36
OK
Sliding Check-
Stabilizing Force (Dead Weight of Empty Tank * Friction Coefficient * 0.9) = 368.3 kN
FOS = 1.06
OK
WIND ANALYSIS
Calculation of Wind Load
Basic Wind Speed considered (Vb) = 47 m/s
Design Wind Speed is given by Vz = K1xK2xK3xVb
Risk Coefficient (K1) = 1.07
Terrain, Height and structure size Coefficient (K2) = 1.00
(for Terrain Catergory = 2, Class-B and Height = 1m)
Topography Factor (K3) = 1
Importance Factor for cyclonic Region (K4) = 1
Design Wind Speed is given by Vz = 47x1.07x1x1 50.29 m/s
Design Wind Pressure, Pz = 0.6x50.29^2 1.52 kN/m2
For all circular members in plan consider shape factor as 0.7 0.7
Height upto top = 15.20 m
Outer diameter of tank (D) = 4.90 m
Diameter of staging (D1) = 4.90 m
Cylindrical container + top dome container height= 3.20 m
Container height (H) = 3.20 m
Uplift Force on Roof & Bottom Per Sqm
As per IS 875 Part-3 (Table No. 20 Cl. No. 7.3.3.8)
H= 3.20 m
Z= 15.20 m
(Z/H-1)= 3.75
Cpe for bottom = -0.6
Cpi = 0
Uplift force on roof = (Cpe-Cpi) x A x pz ABS((-0.75-0)x3.14/4x4.9^2x1.517) 21.46 kN
Moment due to eccentricity = 0.1*D = 0.1x4.9x21.46 11 kN-m
Uplift force on bottom=(Cpe-Cpi) x A x pz ABS((-0.6-0)x3.14/4x4.9x4.9x1.517) 17.16 kN
Moment due to eccentricity = 0.1*D = 0.1x4.9x17.16 8 kN-m
Horizontal Force on Tank
H/D = 3.2/4.9 0.65
Vz x D (Refer table 25 of IS 875 part 3) = 4.9x50.29 246.421
Vz x D > 6
Exposed area of Top Dome & Cylindrical Portion, Ae = D x H 4.9x3.2 15.68 m2
Cf (Ref table 25 IS 875 part 3) = 0.7
Wind load on Top slab & Cylindrical Portion = 0.7x15.68x1.517 16.65 kN
Force on Tapper Wall & Ring Beam:
C.G. from Bottom Ring = 3.2/2 1.60 m
This load acts at a distance of 1.6 m from top of bottom ring beam
Wind Load For Staging
Refer cl. No 6.3, 6.3.3, 6.3.3.3 and Table 28 of IS 875 part 3
Risk Coefficient (K1) = 1.07
Terrain, Height and structure size Coefficient (K2) =
k2 for different height (m)
up to 10 m 1
10 to 15 m 1.05
15 to 20 m 1.07
20 to 30 m 1.12
Topography Factor (K3) = 1.00
Importance Factor for cyclonic Region (K4) = 1.00
Design wind speed Vb =V xk1xk2xk3
up to 10 m 47x1.07x1x1x1 50.29 m/s
10 to 15 m 47x1.07x1.05x1x1 52.80 m/s
15 to 20 m 47x1.07x1.07x1x1 53.81 m/s
20 to 30 m 47x1.07x1.12x1x1 56.32 m/s
Intensity of wind pressure (pd) =0.6 x Vb2
up to 10 m 0.6*50.29^2/1000 1.52 kN/m2
10 to 15 m 0.6*52.8^2/1000 1.67 kN/m2
15 to 20 m 0.6*53.81^2/1000 1.74 kN/m2
20 to 30 m 0.6*56.32^2/1000 1.90 kN/m2
Due to Container
Force Height From Bottom of Raft to C.G. Of Body Moment
16.65 kN 13.60 m 226.44 kN-m
Due to Column
Length of
Load on Column No of Columns Force Distance from Raft Moment
Column
0.46 kN/m 5 10 23.00 kN 7 161.00 kN-m
0.51 kN/m 5 2 5.10 kN 13 66.30 kN-m
Total Bending
Total Force = 28.10 kN 227.30 kN-m
Moment =
Due to Bracing
Total Length of Bracing
Load on Column Beams Perpendicular to Force Distance from Raft Moment
Wind
0.72 kN/m 7.80 5.62 kN 4.675 26.25 kN-m
0.72 kN/m 7.80 5.62 kN 9.175 51.53 kN-m
0.79 kN/m 7.80 6.16 kN 13.325 82.11 kN-m
Total Bending
Total Force = 23.87 kN 275.29 kN-m
Moment =
Hydrodynamic Pressure:
Convective Mode:
Time period of convective mode, Tc = 2π√(mc/Kc) = 2.35 sec
For Medium Soil and 5% Damping, Corresponding (Sa/g) = 0.58
Design Horizontal Seismic Coefficient, (Ah)c = 0.0170
Lateral Force:
Total Base Shear, V = (Vi2 + Vc2)0.5 = 30.09 KN
Total Moment, M = (Mi2 + Mc2)0.5 = 436.68 kN-m
Hydrodynamic Pressure:
This maximum hydrodynamic pressure is about 4.27% of hydrostatic pressure under working condition at base (ρgh
= 29 kN/m2). Container of tank is designed for hydrotest condition. When earthquake forces are considered,
permissible stresses are increased by 33%. Hence, hydrodynamic pressure in this case does not affect container
design.
Calculations of tangential and radial moments have been done as per the procedure explained in IS
11089 - 1984 Practice for Design and Construction of Ring Foundation
Design at Mid-Span
Maximum positive B.M. at Mid-Span section ( M ) = 24.61 kN-m
Tortional Moment = 4.92 kN-m
Bending Moment due to Tortional Moment = 6.11 kN-m
Total Maximum Positive BM at Mid-Span = 29.53 kN-m
Depth required from B.M. consideration = 105.4 mm
Depth Check OK
Area of Steel required = 117 mm2
Minimum Percentage of steel required= 0.26%
Area of mimimum steel required = 400 mm2
Diameter of bar to be considered= 12 mm
No of 12 mm dia bars 4 Nos
Diameter of bar to be considered= 12 mm
No of 12 mm dia bars 0 Nos
Area of steel provided= 452 mm2
Reinf. Check OK
Provide 4 bars of 12mm dia at Top
Landing 1= 0.45 m
Going = 2.619 m
Landing 2 = 0.45 m
Riser = 167 mm
Tread = 250 mm
15.885
11.625 11.625 m
0.16
a L1 = 0.45 m L2 = 2.619 m L3 = 0.45 m b
Ra Rb
Ra x 3.519
11.625x0.45x(0.45+2.619+0.45x0.5)+15.885x2.619x(0.45+2.619x0.5)+11.625x0.45x0.5x0.45
= 91.61 KN
Ra = 91.61/(0.45+2.619+0.45) 26.03 KN
Maximum BM Occurs at the point 'x' where SF is Zero or Changes its sign.
OK
Fs = 287.6 N/mm2
OK
Top Reinforcement
Requrment area of steel at support as per Staad = = 405.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Extra Reinforcement L/4 From support 12 mm
2 Nos
Provide area of steel = 452.16 mm2
Bottom Reinforcement
Requrment area of steel at middle span as per Staad = = 371.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Extra Reinforcement after L/6 From support 12 mm
2 Nos
Provide area of steel = 452.16 mm2
Provide #8@100c/c
Bracing B-2
Top Reinforcement
Requrment area of steel at support as per Staad = = 373.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Provide area of steel = 452.16 mm2
Bottom Reinforcement
Requrment area of steel at middle span as per Staad = = 329.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 3 Nos
Provide dia of bar = 12 mm
Provide no of Bar = 0 Nos
Provide area of steel = 339.12 mm2
Provide #8@100c/c
PLINTH BEAM
Top Reinforcement
Requrment area of steel at support as per Staad = = 284.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Provide dia of bar = 10 mm
Provide no of Bar = 1 Nos
Provide area of steel = 304.58 mm2
Bottom Reinforcement
Requrment area of steel at middle span as per Staad = = 254.00 mm2
Provide dia of bar = 12 mm
Provide no of Bar = 2 Nos
Provide dia of bar = 10 mm
Provide no of Bar = 1 Nos
Provide area of steel = 304.58 mm2
Provide #8@100c/c