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Rohan
Paver blocks are becoming more demanding due to its various advantages. It is one of
the most popular and flexible pavement surfacing options. It is usually made from
various materials such as concrete, clay, recycled plastic, etc. Installing paver blocks is
now a common procedure. The reasons are many, such as providing aesthetic beauty,
increasing the value of the house, provides a driveway, etc. Hence it is challenging to
reduce the cost of paver block in current situations. It is necessary to find out a low
costing material for production of Paver Block. In India total quantum of waste from
construction industry is estimated to be between 12 to14 million tonnes per annum out
of which 7 to 8 tonnes are concrete and brick waste. Construction, demolition,
innovation generates large amount of concrete waste. This research involves casting and
testing of dumbbell shaped paver block using construction and demolition wastes by
replacing fine aggregates with recycled construction & demolition waste steel
aggregates. This research also aims at reducing with construction and manufacturing
costs, completing the optimum quality requirement and characteristics required by the
technical standards. Casting blocks are to be tested in laboratory for compressive
strength, Split tensile, abrasion and water absorption.
I
INDEX
CHAPTER 1 INTRODUCTION....................................- 3 -
1.1 Prologue:.....................................................................................................- 3 -
1.3 Objectives........................................................................................................- 7 -
CHAPTER 3 METHODOLOGY.................................- 16 -
3.1 Materials used:.........................................................................................- 17 -
3.1.1 Aggregates:........................................................................................- 17 -
3.1.2 Cement:..............................................................................................- 18 -
3.1.3 Water:................................................................................................- 18 -
List of Figures
2
CHAPTER 1 INTRODUCTION
1.1 Prologue:
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Figure 1.1 Illegal dumping of C & D wastes (Parihar, 2016)
Safe and cost-effective management of solid wastes (SW) is a significant
environmental challenge for modern society. Rapid urbanization is changing the
nature of solid waste management from a low priority, localized issue to a pervasive
social and environmental problem with risks to public health and environment.
Inadequately managed waste disposal has the potential to affect the health and
environment. Management wastes need to incorporate the principles of waste
minimization and recycling and work towards an integrated processing & disposal
facility such that it is both effective & sustainable. In most urban wastes ex. Municipal
Solid Waste (MSW), Biomedical Waste (BMW) or Construction & Demolition (C &
D) Wastes - management of solid waste is required at all stages from waste generation
to the final disposal. (Parihar, 2016)
Concrete aggregate material made from ceramic waste is a ready solution for
material shortages in the construction industry. It can also help building projects
minimize their environmental footprint. At present, ceramic waste use is limited in the
construction industry due to a lack of understanding. In fact, ceramic waste matches or
can improve the performance of other common aggregates used for concrete.
(Pilkington, 2022)
There is good news for the ceramics industry: repurposed ceramic waste is an
ideal candidate material for greener concrete. It can be used as a full or partial
replacement for coarse aggregate in concrete. This reduces the demand for quarried
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aggregate material, which requires significant amounts of energy use and pollution to
extract and process. In some applications, ceramic waste actually performs better than
commonly used aggregate materials. The sheer quantity of ceramic waste materials
combined with their suitability for the purpose makes them well suited for making
greener concrete. But there are a number of other factors at play as well. (Pilkington,
2022)
Construction and demolition waste is the waste which is generated from
various activities like residential construction work, road work, renovation work
demolition, etc. Recycled coarse aggregates are obtained by crushing of concrete
waste from demolition of structural components in many structures such as old
buildings, bridges, concrete pavements etc. Concrete paving block is versatile,
aesthetically attractive, functional and cost effective and requires little or no
maintenance if correctly manufactured and laid. Paver block is solid, unreinforced
precast cement concrete paving units used in the surface course of pavements.
Interlocking concrete paving block technology has been introduced in India in
construction, a decade ago, for specific requirement like footpaths, parking areas,
gardens, etc. (Hallale, et al., 2017)
The addition of steel fibres in pavement block has less water absorbing
capacity than the conventional block but mostly all the fibres are affected in acid
immersion and it shows less strength than the conventional pavement block. whereas
abrasion value of all fibres is less than the conventional one. the steel fibre can be
added as an additive material to the pavement block, since it gives more compressive
strength and more resistance value. But the addition of steel fibres adversely affects
the strength value. (VALLABAN, et al., 2017)
Interlocking concrete Pavement has been extensively used in a number of
countries for quite something as a specialized problem solving technique for providing
pavement in areas where conventional types of construction are less durable due to
many operational and environment constraints. Intermediate concrete block pavement
(ICBP) technology has been introduced in India in construction a decade ago, for
specific requirements viz. footpaths, parking areas etc. but now being adopted
extensively in different uses where the conventional construction of pavement using
hot bituminous mix or cement concrete technology is not feasible or desirable. The
advantage of paver blocks is that Interlocking paving stones are very stronger and it is
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easy to maintain and repair. Roads with paving blocks are suitable to be applied to road conditions
with flat geographical contours, with slopes below 10%. (Jaya, et al., 2018)
Accordingly, cost estimation was conducted by collecting data from the local
producers. It was included in the study, as cost is currently the main criterion for
materials selection in the construction sector, both in public as well as in private
works. Cost considerations can help public policy decision making in order to promote
environmental beneficial practices. (Anastasiou, et al., 2017)
Concrete Paver Blocks manufacturing process directly generates economic
benefits for the industry, and allows the quality control of products and mechanical/
physical characteristics of the parts used in the paving of bicycle paths, parking lots,
sidewalks, squares, parks, gardens, etc. By controlling the amount of mixed raw
materials, the homogeneity of benefits is also generated in the paver blocks finishing
and ensures optimal use of own resources, thereby reducing the variability of the
production process.
The Linear programming applied to the manufacturing process allows the
integration of the mathematical model in an industrial situation. Specifically, the it was
addressed the mixed problem aggregate for the pavers to minimise the production
costs involved. (Saboya, et al., 2017)
The concrete paver blocks can be used at habitation areas on rural roads. It will give a
good aesthetic view as compare to cast in situ concrete roads. As regard of
maintenance point is concern the damaged blocks can be easily replaced where as in
case of concrete roads the replacement of damaged concrete is difficult.(Sharma, et al.,
2016)
The rapid industrialization and urbanization resulted in large quantity of waste
generation and in turn, environmental degradation. Recycling of solid waste into a
sustainable construction material with optimum mix proportion is the global need to
reduce its adverse environmental impacts. To achieve the criteria of sustainability,
constraints were developed in terms of achieving maximum compressive strength and
minimum embodied energy. A multi objective non-linear optimization model was
formulated and optimum mix proportion was obtained using software LINGO.
(Madurwar, et al., 2015)
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1.2 Problem statement
This paper describes Concrete Block Paving technology as it has evolved over
the last 25 years. It is concluded that the technology is already sufficiently mature to
support the use of pavers in engineered pavements. However, much more work need
to be done to disseminate the technology and make it accessible to engineers and other
end-users if the engineering markets for pavers are to be fully developed.
In developing cities, there is generation of quality C & D waste from repairs
and rehabilitation of structures and from materials used for giving aesthetic view for
structures. There is need to reuse this huge amount of waste generated.
Various products are prepared from the mixture of various components like
paints, chemicals, food, concrete articles, pharmaceuticals, etc. Thus, considering the
manufacturing process it is critical to determine the optimal proportion of each
component to minimize the costs, increase the durability and strength, increase the
life, decrease maintenance costs and stays eco-friendly.
1.3 Objectives
Since the use of conventional bricks has administered labour cost and material
cost to a large extent which also requires mortar for binding purpose, the cost
reduction is the major need in today's industry so as to achieve economy on larger
scale use.
7
No doubt conventional bricks are of good strength, but it takes time and money
together, rather than that , paver blocks can be used in such a way that minimizes the
cost as well as strength. And hence, this optimization procedure is adopted to find out
the best solution in terms of quality and cost.
Now a days, waste reduction has just became a myth, whether it is a
wastewater sludge or construction and demotion waste. If this study gets a way
through, the large scale demolition waste can be reused for this purpose converting the
myth to reality.
If the interlocking paver blocks are used in the construction procedure, the
construction time reduction leading to the aim of providing shelter to the maximum
crowd will be a boon to society.
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CHAPTER 2 LITERATURE REVIEW
This Chapter gives the work done by various researchers throughout the world
in paver blocks and in the optimization methods use for their manufacturing process.
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dust used were obtained from marble processing plants in Afyon territory located in
the Aegean region of Turkey. A total two series of mixtures was initially prepared.
Each series included five mixtures. The first series called A was prepared using CEM
II 32.5N. The second series called B was prepared using CEM II 42.5N. the density of
paving blocks decreases with an increase in the waste marble content in the mixture
for series A and B. This is due to the fact that marble waste has lower density when
compared to the other aggregates used in the mixture. Apparently, specimens
containing marble absorb less water and are thus less affected by FTCs. CEM II 42.5N
cement type presents the same behavior. When the number of freeze-thaw cycles
(FTCs) increases, the degree of saturation in pore structures increases by sucking in
water near the concrete surface during the thawing process at temperatures above 0
_C. Parallel to increase in the compressive strength, resistance of the blocks to the
abrasive wear decreases significantly in each mixture. Apparently an increment in the
marble content in the mixture causes decreasing bond strength between paste and
marble aggregate, thus lower compressive strength. This paper concluded that their
method of incorporating marble waste is only limited by incidental costs such as
transport over large distances and provides concrete paving blocks of sufficient
quality. The presence of marble aggregate causes a very small decrease of splitting
tensile strength of the blocks.
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the blocks’ strength and decrease the blocks’ water absorption. Addition of crumb
rubber causes a significant deterioration of blocks’ properties except for its slip
resistance.
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presented. Waste steel bearings are added in concrete of paver blocks in various
percentages. Rubber pads are also used below the paver blocks. Impact strength of
paver blocks with various percentages of waste steel aggregates and using rubber pads
is investigated. Test results show that combination of using rubber pads and adding
various percentages of waste steel aggregates in paver blocks gives upto 50% more
impact strength than ordinary paver blocks.
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strength of paver and to reduce the emitted carbon di oxide percentage while casting
cement concrete paver. The optimum percentage of the rubber pad is finalized from
the results of the experimental work and preferred for the pavement works. By
replacing 20% of rubber powder for cement is used to obtain the compressive strength
of 51Mpa and impact strength of 15 blows. Therefore by replacing the cement by
rubber powder is increase the compressive and impact strength of paver block upto
50%. In this paper the behavior Of ICBP using rubber power as cement replacing
materials has been carried out experiments. The impact strength of paver block by
various percentage of 5%, 10%, 15%, 20% using rubber power is investigated. Test
result show that the combination of adding various percentage of rubber powder in
paver block gives upto 50% more impact strength than the ordinary paver block. In the
paper [1] The rubber pads are used as a coarse aggregate and metal bearings are used
as fine aggregate. As the result of this, The compressive and impact strength of paver
have been increased upto 50%.
13
The amount of water absorption increases significantly as granite powder is replaced
with cement. In general, 10 percent granite powder cement replacement was initiate to
be suitable for compressive, bending, and resistance of residual compressive and cost
concrete pavers.
14
possible to test half-unit units for quality control. This allows the other specimen half
to be used for another test, simplifying the work controls in a smaller quantity of
paving blocks needed and the possibility of using presses of lower capacity. For blocks
belonging to the same batch (with the same concrete and the same production and
curing procedure) the compression strength test result for the whole block was higher
than for the half-unit block for all the analyzed batches. Therefore, it can be concluded
that the main cause of the difference was the length of the specimen. The experimental
values of the whole and half-unit block were linked by a polynomial function of
second-order, without independent term. The adjustment by the least-squares
technique to the experimental data gave an r2 close to 0,90, which suggest a good
adjustment, considering the limited number of batches tested and the results
dispersion. Despite the work limitations, the results suggest that the compressive
strength resistance could be determined testing on a half-unit block, validating the test
on these specimens by this way. The other block half could be used for other tests,
with the subsequent less blocks quantity needed and the possibility of using a test
machine of a smaller loading capacity, being these limiting factors for a quality control
on the work site. The resistance range of this study didn´t cover the range considered
in the UNIT 787 standard (35 MPa and 45MPa).
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C CHAPTER 3 METHODOLOGY
This chapter gives the brief idea about the methodology adopted in the whole project.
Flowchart as in figure 3.1 below shows the methodology for this thesis.
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3.1 Materials used:
3.1.1 Aggregates:
3.1.1.1 Fine Aggregates:
Fine aggregates conforms to the requirements of IS 383. River sand and stone
dust meeting the requirements were used. (2006)
3.1.1.2 Aggregates obtained from concrete waste:
Construction wastes are a prominent issue in many developing countries and
have adverse effects on environment, economy and social aspects. Studies show that
material waste has significant impact to cost of project as well as on environment. The
paper also has highlighted cause factors which can be mitigated for managing
construction waste. Various steps of sustainable waste management like prevention,
minimization, reuse, recovery, disposal, etc are studied. (Agrawal, et al., 2015)
Recycled coarse aggregates are obtained by crushing of concrete waste from
demolition of structural components in many structures such as old buildings, bridges,
concrete pavements etc. (Agrawal, et al., 2015)
The sample of these aggregates taken are shown in figure 3.2 below.
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vi. Renovation/ Installation of new water/ telephone/ internet/ sewer pipe lines etc.
vii. Present collection and disposal system. (Parihar, 2016)
3.1.2 Cement:
Cement of grade OPC 53 will be used as binding material.
3.1.3 Water:
Water used for the preparation of paver block was as per the requirements given in
IS 456: 2000.
3.1.4 Coloured Pigment:
Synthetic or natural pigments maybe used in concrete mix to obtain paver
blocks with desired shades of colours. The pigment used should result in durable
colours of paver blocks. It shall not contain matters detrimental to concrete. Pigments,
either singly or in combination, conforming to the following Indian Standards may
preferably be used.
Pigment quantity to be restricted to a maximum of 9 percent by weight of cement
content. The pigment should be finer than the cement (Fineness value between 2-15
m2/kg).(2006).
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