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Lecture - 04 - (1 Week) - DC - Generator
Lecture - 04 - (1 Week) - DC - Generator
Lecture - 04 - (1 Week) - DC - Generator
1 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Course Outlines
• Magnetic Circuits • AC Motors
• Sinusoids and Phasors • Power Semiconductor Switches
• Three Phase Power Systems • Dc-Dc Choppers (dc Motor Drives)
• Transformers • Ac-Dc Converters (Rectifiers)
• DC GENERATORS • Dc-Ac converters (Inverters)
• DC Motors
Dr. R. Shalaby
rshalaby@nu.edu.eg
2 12 March 2023
MENG322, Electric Machines and Drives DC Generators
A Lecture on:
DC GENERATORS
3 12 March 2023
MENG322, Electric Machines and Drives DC Generators
WHAT IS A GENERATOR
• Generator is a machine which converts mechanical energy into electrical energy.
• Whenever a conductor cuts magnetic flux, an emf is produced in it
(Faraday’s Law)
• The emf polarity is determined by the Fleming’s right-hand rule.
• A single turn coil ABCD rotating about its own axis in a magnetic field.
• The coil ends are joined to two sliprings ‘a’ and ‘b’.
• Two brushes (1 & 2), press against the sliprings.
o The brushes collect the induced current and convey it to the
external load.
• The rotating coil is called “armature.”
• The magnet is called “field magnet”.
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MENG322, Electric Machines and Drives DC Generators
WORKING PRINCIPLE
• When the coil plane is at right angles to the flux,
o coil sides slide along flux, (not cutting it).
o hence, no emf is induced in the coil.
o this position I taken as starting position. (𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤 𝑖𝑖𝑖𝑖 𝑎𝑎𝑎𝑎 0° )
• While 𝐴𝐴𝐴𝐴 is rotating 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 0° 𝑡𝑡𝑡𝑡 90° , the induced voltage increases.
o reaches its maximum when 𝐴𝐴𝐴𝐴 𝑎𝑎𝑎𝑎 90° , (instant #3).
• While 𝐴𝐴𝐴𝐴 is rotating 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 90° 𝑡𝑡𝑡𝑡 180° , the induced voltage decreases.
o reaches zero when 𝐴𝐴𝐴𝐴 𝑖𝑖𝑖𝑖 𝑎𝑎𝑎𝑎 180° , (instant #5).
• From 180° to 0° , the emf are similar to those in the first half, but with reverse
direction.
• Current obtained from such a generator is AC.
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MENG322, Electric Machines and Drives DC Generators
6 12 March 2023
MENG322, Electric Machines and Drives DC Generators
YOKE:
• Mechanically supporting the poles
• Protecting cover for the whole machine
• It carries the magnetic flux.
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MENG322, Electric Machines and Drives DC Generators
8 12 March 2023
MENG322, Electric Machines and Drives DC Generators
TYPES OF GENERATORS
According to the way the field is excited, generators may be divided into:
9 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example: A long-shunt compound generator delivers a load current of 50 𝐴𝐴 at 500 𝑉𝑉 and has armature,
series field and shunt field resistances of 0.05 𝛺𝛺, 0.03 𝛺𝛺 and 250 𝛺𝛺 respectively. Calculate the generated
voltage and the armature current. Allow 1 𝑉𝑉 per brush for contact drop.
Solution
500
𝐼𝐼𝑠𝑠ℎ = = 2𝐴𝐴 & 𝐼𝐼𝑎𝑎 = 50 + 2 = 52𝐴𝐴
250
Drop at brushes = 2 × 1 = 2 𝑉𝑉
10 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example: A short-shunt compound generator delivers a load current of 30 𝐴𝐴 at 220 𝑉𝑉, and has armature,
series-field, and shunt-field resistances of 0.05 𝛺𝛺, 0.30 𝛺𝛺 and 200 𝛺𝛺 respectively. Calculate the induced
emf and the armature current. Allow 1.0 𝑉𝑉 per brush for contact drop.
Solution
229
𝐼𝐼𝑠𝑠ℎ = = 1.145𝐴𝐴 & 𝐼𝐼𝑎𝑎 = 30 + 1.145 = 31.145𝐴𝐴
220
Brush drop= 2 × 1 = 2 𝑉𝑉
𝐸𝐸𝑔𝑔 = V + 𝐼𝐼𝑎𝑎 𝑅𝑅𝑎𝑎 + 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 + 𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏ℎ 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 = 220 + 1.56 + 9 + 2 = 232.56 𝑉𝑉
11 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example: A 300𝑘𝑘𝑘𝑘, 600𝑉𝑉, long-shunt compound generator has 75𝛺𝛺 shunt field resistance, armature
resistance including 0.03𝛺𝛺 brush resistance, 0.011𝛺𝛺 commutating field resistance, 0.012𝛺𝛺 series field
resistance, and 0.036𝛺𝛺 diverter resistance. When the machine is delivering full load, calculate the generated
voltage and power.
Answer
𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃 𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜 300000
𝑂𝑂𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 = = = 500𝐴𝐴
𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂 𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 600
600 600
𝐼𝐼𝑠𝑠ℎ = = 8𝐴𝐴 & 𝐼𝐼𝑠𝑠ℎ = = 8𝐴𝐴
75 75
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MENG322, Electric Machines and Drives DC Generators
GENERATED EMF
In general,
𝜙𝜙𝜙𝜙𝜙𝜙 𝑃𝑃
𝐸𝐸𝑔𝑔 = × 𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣
60 𝐴𝐴
13 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example An 8 −pole dc generator has 500 armature conductors, and a useful flux of 0.05 𝑊𝑊𝑊𝑊 per pole.
What will be the emf generated if it is lap-connected and runs at 1200 rpm? What must be the speed at
which it is to be driven to produce the same emf if it is wave-wound?
Solution:
𝜙𝜙 = 0.05, 𝑍𝑍 = 500, 𝑃𝑃 = 8, and 𝑁𝑁 = 1200,
• For lap-connected: 𝐴𝐴 = 𝑃𝑃 = 8
𝜙𝜙𝜙𝜙𝜙𝜙 𝑃𝑃 0.05×500×1200 8
𝐸𝐸𝑔𝑔 = × = × = 500 𝑉𝑉
60 𝐴𝐴 60 8
• For wave-wound: 𝐴𝐴 = 2
𝜙𝜙𝜙𝜙𝜙𝜙 𝑃𝑃 0.05×500×𝑁𝑁 8
𝐸𝐸𝑔𝑔 = 500 = × = ×
60 𝐴𝐴 60 2
14 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example An 8 −pole dc shunt generator with 778 wave-connected armature conductors and running at
500𝑟𝑟𝑟𝑟𝑟𝑟. supplies a load of 12.5 𝛺𝛺 resistance at terminal voltage of 250 𝑉𝑉. The armature resistance is
0.24 𝛺𝛺 and the field resistance is 250𝛺𝛺. Find the armature current, the induced emf and the flux per pole.
Solution
15 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A 4 −pole, long-shunt lap-wound generator supplies 25𝑘𝑘𝑘𝑘 at a terminal voltage of 500𝑉𝑉. The
armature resistance is 0.03𝛺𝛺, series field resistance is 0.04 Ω and shunt field resistance is 200𝛺𝛺. The
brush drop may be taken as 1𝑉𝑉. Determine the emf generated. Also calculate the No. of conductors if the
speed is 1200𝑟𝑟𝑟𝑟𝑟𝑟 and flux per pole is 0.02𝑊𝑊𝑊𝑊. Neglect armature reaction.
Solution:
25000 500
𝐼𝐼𝑜𝑜𝑜𝑜𝑜𝑜 = = 50𝐴𝐴, 𝐼𝐼𝑠𝑠ℎ = = 2.5𝐴𝐴 thus, 𝐼𝐼𝑎𝑎 = 52.5𝐴𝐴
500 200
Φ𝑍𝑍𝑁𝑁 𝑃𝑃
𝐸𝐸𝑔𝑔 = 500 + 2.1 + 1.575 + 2 = 505.67𝑉𝑉 = ×
60 𝐴𝐴
60𝐸𝐸𝑎𝑎 𝐴𝐴 60×505.67𝑉𝑉 4
𝑍𝑍 = × = × = 1264 𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤
Φ𝑁𝑁 𝑃𝑃 0.02×1200 4
16 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A 4-pole, dc shunt generator with a shunt field resistance of 100Ω and an armature resistance of
1Ω has 378 wave-connected conductors in its armature. The flux per pole is 0.02Wb. If a load resistance
of 10Ω is connected across the armature terminals and the generator is driven at 1000rpm, calculate the
power absorbed by the load.
Solution
17 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A short-shunt dc compound generator supplies 200A at 100V. The resistance of armature, series
field and shunt field windings are 0.04, 0.03 and 60Ω respectively. Find the emf generated. Also find the
emf generated if same machine is connected as a long-shunt machine.
Solution
18 12 March 2023
MENG322, Electric Machines and Drives DC Generators
19 12 March 2023
MENG322, Electric Machines and Drives DC Generators
20 12 March 2023
MENG322, Electric Machines and Drives DC Generators
𝑷𝑷𝒊𝒊𝒊𝒊 = 𝑷𝑷𝒐𝒐𝒐𝒐𝒐𝒐 + 𝑷𝑷𝒍𝒍𝒍𝒍𝒍𝒍𝒍𝒍 = 𝑽𝑽𝑽𝑽 + 𝑰𝑰𝟐𝟐𝒂𝒂 𝑹𝑹𝒂𝒂 + 𝑾𝑾𝒄𝒄 = 𝑽𝑽𝑽𝑽 + (𝑰𝑰 + 𝑰𝑰𝒔𝒔𝒔𝒔 )𝟐𝟐 𝑹𝑹𝒂𝒂 + 𝑾𝑾𝒄𝒄
𝒅𝒅𝒅𝒅
Now, efficiency is maximum when = 𝟎𝟎,
𝒅𝒅𝒅𝒅
𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄
𝒅𝒅 𝑰𝑰𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄 −𝟏𝟏 𝑰𝑰𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄 −𝟐𝟐 𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄 −
𝑽𝑽 𝑽𝑽𝑰𝑰𝟐𝟐
i.e., �𝟏𝟏 + � + �� = − �𝟏𝟏 + + � × �𝟎𝟎 + − �= 𝑰𝑰𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄 𝟐𝟐
= 𝟎𝟎
𝒅𝒅𝒅𝒅 𝑽𝑽 𝑽𝑽𝑽𝑽 𝑽𝑽 𝑽𝑽𝑽𝑽 𝑽𝑽 𝑽𝑽𝑰𝑰𝟐𝟐
�𝟏𝟏+ + �
𝑽𝑽 𝑽𝑽𝑽𝑽
𝑹𝑹𝒂𝒂 𝑾𝑾𝒄𝒄 𝟐𝟐
hence, = 𝟐𝟐 or 𝑹𝑹𝒂𝒂 𝑰𝑰 = 𝑾𝑾𝒄𝒄
𝑽𝑽 𝑽𝑽𝑰𝑰
thus, the generator efficiency is maximum when 𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕 𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥 = 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥𝐥
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MENG322, Electric Machines and Drives DC Generators
𝐸𝐸𝑎𝑎
→ 𝛷𝛷 = (1)
8900
10000
𝐼𝐼𝑠𝑠ℎ is negligible → 𝐼𝐼 = 𝐼𝐼𝑎𝑎 = = 40𝐴𝐴
250
22 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A shunt generator has a full-load current of 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 at 𝟐𝟐𝟐𝟐𝟐𝟐𝟐𝟐. The stray losses are 𝟕𝟕𝟕𝟕𝟕𝟕𝟕𝟕 and the
shunt field resistance is 𝟓𝟓𝟓𝟓𝟓𝟓. If it has 𝟖𝟖𝟖𝟖% full-load efficiency, find the armature resistance. Also, find the
load current corresponding to maximum efficiency.
Solution
23 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A long-shunt dynamo running at 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 supplies 𝟐𝟐𝟐𝟐𝟐𝟐𝟐𝟐 at a terminal voltage of 𝟐𝟐𝟐𝟐𝟐𝟐𝟐𝟐. The
armature, shunt and series field having 𝟎𝟎. 𝟎𝟎𝟎𝟎𝟎𝟎, 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 and 𝟎𝟎. 𝟎𝟎𝟎𝟎𝟎𝟎 respectively. The overall efficiency at the
above load is 𝟖𝟖𝟖𝟖%. Find (a) Cu losses (b) iron and friction losses (c) the torque exerted by the prime mover.
Solution
220 22000
• 𝐼𝐼𝑠𝑠ℎ = = 2𝐴𝐴, and 𝐼𝐼 = = 100𝐴𝐴 → 𝐼𝐼𝑎𝑎 = 102𝐴𝐴
110 220
24 12 March 2023
MENG322, Electric Machines and Drives DC Generators
Example A long-shunt compound generator gives 240 volts at FL output of 100A. The resistances of various
windings of the machine are armature (including brush contact) 0.1Ω, series field 0.02Ω, interpole field
0.025Ω, shunt field (including regulating resistance) 100Ω. The iron loss at FL is 1000W; the total windage
and friction losses are 500W. Calculate the FL efficiency of the machine.
Solution