Cat - 320D Ajuste Válvula de Alívio de Linha

320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 En...
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produtos: EXCAVATOR
Modelo: 320D2 EXCAVATOR LMA
Configuração: 320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 Engine
Teste e Ajustes
320D2 Excavator Machine Systems
Número de Mídia -UENR2963-10 Data de Publicação -01/09/2015 Data de Atualização -07/03/2018
i05258921
Relief Valve (Line) - Test and Adjust

SMCS - 5117-025-L9; 5117-081-L9
Specification
Table 1
"Relief Valve (Line) - Test and Adjust"
Machine
Main Relief Pressure(1)
Settings
Standard lift 35000 ± 500 kPa (5076 ± 73 psi)
Heavy lift
36000 ± 500 kPa (5221 ± 73 psi)
(If Equipped)
Cylinder
Cylinder Engine Speed Relief Pressure Setting Actual
Position
39500 ± 500 kPa
Extended
Speed Dial "10" (5729 ± 73 psi)
Boom(2)
AEC switch OFF 38000 ± 500 kPa
Retracted
(5511 ± 73 psi)
38500 ± 500 kPa
Extended
Speed Dial "10" (5584 ± 73 psi)
Stick(2)
AEC switch OFF 39500 ± 500 kPa
Retracted
(5729 ± 73 psi)
Extended Speed Dial "10" 38000 ± 500 kPa
Bucket(2)
Retracted AEC switch OFF (5511 ± 73 psi)
(1)
System pressure setting before temporary setting adjustment
(2)
Heavy lift and Standard lift use the same line relief settings.
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320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 En... Page 2 of 13
Introduction
The line relief valves are located between each cylinder and the respective control valve. The line
relief valve limits the overload pressures that can be created in the implement cylinders. The line
relief valves are located on the left side and right side of the main control valve. The line relief
valves are accessible from above the main control valve and below the machine after removal of
the access plate.
Required Tools
Illustration 1 g01623868
Tooling group "B"
198-4240 Digital Pressure Indicator Gp
Table 2
Tool Item Part Number Description Qty
B 198-4240 Digital Pressure Indicator Gp
B1 198-4234 Indicator 1
B2 198-4239 Pressure Sensor 41,368 kPa (6,000 psi) 2
B3 198-4236 Extension Cable 2
Machine Preparation
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "System
Pressure - Release".
Pump compartment
(1) Pressure tap (delivery pressure for drive pump)
(2) Pressure tap (delivery pressure for idler pump)
3. Attach both 41,368 kPa (6,000 psi) pressure sensors to pressure tap (1) and pressure tap (2).
Test Procedure
Note: A temporary setting of the main relief valve is required before any line relief valves can be
adjusted. Refer to Table 3 for temporary main relief setting for the function being tested.
Table 3
Function Temporary Main Relief Setting
Boom Cylinder Head End
39500 ± 500 kPa (5729 ± 73 psi)
Stick Cylinder Rod End
Stick Cylinder Head End 38500 ± 500 kPa (5584 ± 73 psi)
Boom Cylinder Rod End
Bucket Cylinder Head End 38000 ± 500 kPa (5511 ± 73 psi)
Bucket Cylinder Rod End
Table 4
Relief Valve Pressure Change With One Turn Of Adjustment Screw
Main relief valve 14400 kPa (2100 psi)
Line relief valves 19800 kPa (2871 psi)
Note: Pressure values in Table 4 are approximate values. Use a pressure gauge for adjustment.
Bucket Cylinder Head End, Bucket Cylinder Rod End, and Boom Cylinder
Rod End
Note: A continuous relief of the valve for more than 10 seconds is not allowed.
Main control valve
(3) Line relief valve for the boom cylinder rod end
(4) Line relief valve for the bucket cylinder head end
(5) Main relief valve
(6) Line relief valve for the stick cylinder head end
(7) Line relief valve for the boom cylinder head end
(8) Line relief valve for the bucket cylinder rod end
(9) Line relief valve for the stick cylinder rod end
1. Start the engine.
2. Place the hydraulic activation control lever in the UNLOCKED position.
3. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for
engine rpm settings.
4. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
5. Move the joystick for the stick until the stick is at the full STICK OUT position (full
retraction of the stick cylinder).
6. Check the main relief valve pressure setting at pressure tap (1) or pressure tap (2). The main
relief valve pressure setting should be 35000 ± 500 kPa (5076 ± 73 psi).
Main relief valve (standard)
(A) Adjustment screw
(L) Locknut
Main relief valve (heavy lift) (If Equipped)
(L) Locknut
7. Loosen the locknut. Set the main relief pressure to 38000 ± 500 kPa (5511 ± 73 psi).
Tighten the locknut.
Note: Turn the adjustment screw clockwise in order to increase the pressure. Turn the
adjustment screw counterclockwise in order to decrease the pressure.
Note: Always make final pressure adjustments on pressure rise.
8. Verify the temporary main relief pressure setting with a second function. Move the joystick
for the boom until the boom is at full BOOM RAISE position (full extension of the boom
cylinder). The main relief pressure should be 38000 ± 500 kPa (5511 ± 73 psi).
9. Mark the original position of the line relief for the bucket cylinder head end (4).
10. Move the joystick for the bucket until the bucket is at the full BUCKET CLOSE position
(full extension of bucket cylinder).
11. Check the pressure setting of the line relief for the bucket cylinder head end (4).
12. Loosen the locknut of the bucket line relief valve. Turn adjustment screw of the bucket line
relief valve until the pressure reading at pressure tap (1) is 36000 kPa (5221 psi).
13. Move the joystick for the bucket until the bucket is at the full BUCKET CLOSE position
(full extension of bucket cylinder).
14. Check the pressure setting of the line relief for the bucket cylinder head end (4).
15. Turn the adjustment screw of the bucket line relief valve until the pressure reading at
pressure tap (1) is 38000 ± 500 kPa (5511 ± 73 psi).
Note: Always make final pressure adjustments on the pressure rise.
Note: In order to prevent over setting, the adjustment should be stopped immediately
after the pressure becomes within specification.
16. Repeat Step 9 to Step 15 for the following line relief valves:
◦ Line relief valve for bucket cylinder rod end
◦ Line relief valve for boom cylinder rod end
17. Reset main relief valve pressure setting to the normal operating condition after the
completion of the line relief test and adjust. Refer to Testing and Adjusting, "Relief Valve
(Main) - Test and Adjust".
Stick Cylinder Head End
Main control valve
1. Mark the original position of the line relief valve for the stick cylinder head end (6).
2. Loosen the locknut for line relief valve (6). Turn the adjustment screw clockwise by one
quarter turn. Tighten the locknut.
7. Move the joystick for the stick until the stick is at the full STICK IN position (full extension
of stick cylinder).
relief pressure setting should be 35000 ± 500 kPa (5076 ± 73 psi).
(L) Locknut
(L) Locknut
of stick cylinder).
11. Check the pressure setting of the line relief for the stick cylinder head end (6).
12. Loosen the locknut for the stick line relief valve (6). Turn adjustment screw of the stick line
relief valve counterclockwise until the pressure reading at pressure tap (1) is 36500 kPa
(5294 psi).
of stick cylinder).
14. Check the pressure setting of the line relief for the stick cylinder rod end (6).
15. Turn the adjustment screw of the stick line relief valve until the pressure reading at pressure
tap (1) is 38500 ± 500 kPa (5584 ± 73 psi).
320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 ... Page 10 of 13
Boom Cylinder Head End, and Stick Cylinder Rod End
Main control valve
1. Mark the original position of the line relief valve for the stick cylinder rod end (9).
2. Loosen the locknut for line relief valve (9). Turn the adjustment screw clockwise by one
quarter turn. Tighten the locknut.
retraction of stick cylinder).
relief pressure setting should be 35000 ± 500 kPa (5076 ± 73 psi).
(L) Locknut
(L) Locknut
11. Check the pressure setting of the line relief for the stick cylinder head end (9).
12. Loosen the locknut for the stick line relief valve (9). Turn adjustment screw of the stick line
relief valve counterclockwise until the pressure reading at pressure tap (1) is 37500 kPa
(5439 psi).
14. Check the pressure setting of the line relief for the stick cylinder rod end (9).
15. Turn the adjustment screw of the stick line relief valve until the pressure reading at pressure
tap (1) is 39500 ± 500 kPa (5729 ± 73 psi).
16. Repeat Step 10 to Step 15 for the following line relief valves:
◦ Line relief valve for boom cylinder head end
Adjustment Procedure
Line relief valve (typical example
(L) Locknut
1. Loosen locknut and turn adjustment screw in order to increase or decrease pressure.
Note: Turn the adjustment screw clockwise in order to increase pressure. Turn adjustment
screw counterclockwise in order to decrease pressure.
2. Tighten the locknut to specification once adjustments are complete.
Direitos Autorais 1993 - 2023 Caterpillar Inc. Tue May 30 17:31:42 UTC-0300 2023
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.

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320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 En...

Relief Valve (Line) - Test and Adjust

1. Start the engine.

2. Place the hydraulic activation control lever in the UNLOCKED position.

4. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Always make final pressure adjustments on pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

◦ Line relief valve for bucket cylinder rod end

◦ Line relief valve for boom cylinder rod end

Stick Cylinder Head End

3. Start the engine.

4. Place the hydraulic activation control lever in the UNLOCKED position.

6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Always make final pressure adjustments on pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

Boom Cylinder Head End, and Stick Cylinder Rod End

3. Start the engine.

4. Place the hydraulic activation control lever in the UNLOCKED position.

6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Always make final pressure adjustments on pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

◦ Line relief valve for boom cylinder head end

Note: Always make final pressure adjustments on the pressure rise.

2. Tighten the locknut to specification once adjustments are complete.

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