M230i Pallet Applicator P150 Essential User Information English EPT022414 1

Domino Pallet Applicator
Product Manual
Essential User Information
M230i-P150
THIS PAGE INTENTIONALLY LEFT BLANK
(2) EPT022414 Issue 1 December 2015

DOMINO PALLET APPLICATOR
This manual, Domino Part No. EPT022414 has been produced for use in the
installation and operation of the Domino Pallet Applicator, and to reinforce
and complement any training program available with the product. It is not
designed to replace any such training program.
Users of this equipment are warned that it is essential to read, understand
and act according to the information given in Part 2: Health and Safety. This
part of the manual also specifies warnings, cautions and notes which are
used elsewhere in the manual. It is, therefore, essential that users are also
familiar with these and act accordingly.
All rights reserved. No part of this publication may be reproduced, stored
on a retrieval system, or transmitted in any form, or by any means,
electronic, mechanical, photocopying, recording or otherwise, without the
prior permission of Domino Printing Sciences plc.
Domino Printing Sciences plc has a policy of continuous product
improvement. The Company, therefore, reserves the right to modify the
specification contained in this manual without notice.For sales and service
assistance please visit the our website for local technical support:
http://www.domino-printing.com/
Domino Printing Sciences plc
Trafalgar Way
Bar Hill
Cambridge
CB23 8TU
United Kingdom
Tel: +44 (0) 1954 782551
© Domino Printing Sciences plc 2015
EPT022414 Issue 1 December 2015 (3)

CONTENTS OF EC DECLARATION OF
CONFORMITY
According to Machinery Directive 2006/42/EC, Annex 2A
No. 42929
Manufacturer: Domino Printing Sciences
Issuer’s Address: Domino Printing Sciences Agnesfridsvägen 189,
SE- 213 75 Malmö, Sweden
Description of Products
Pallet Applicator - M230i-P150 Pallet series
The machines are manufactured in conformity with the following

directives:
Machinery Directive 2006/42/EC

EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
harmonised standards:
EN ISO 12100:2010, EN ISO 13850:2008, EN 60204-1,
EN 61000-6-2 C 1, EN 61000-6-4
Additional Information
Compliance is dependent upon installation and use in accordance
with the Product Manual supplied.

EC DECLARATION OF CONFORMITY
According to Machinery Directive 2006/42/EC, Annex 2A
No. 42929
Manufacturer: Domino Printing Sciences
Issuer’s Address: Domino Printing Sciences, Agnesfridsvägen 189,
SE- 213 75 Malmö, Sweden
Description of Products
Pallet Applicator - M230i-P150 Pallet series

directives:
Machinery Directive 2006/42/EC

EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
harmonised standards
EN ISO 12100:2010, EN ISO 13850:2008, EN 60204-1,
EN 61000-6-2 C 1, EN 61000-6-4
Additional Information
Compliance is dependent upon installation and use in accordance
with the Product Manual supplied.
The person empowered to draw up the declaration and compile
the technical file on behalf of the manufacturer or his authorized
representative:
Rikard Malmback
Managing Director (Mectec Elektronik AB)

December 2015
EPT022414 Issue 1 December 2015 (5)


INTRODUCTION
PART 1: Introduction
CONTENTS
Page
INTRODUCTION ................................................................................... 1-3
Identification and CE mark ............................................................... 1-3
Machine Identification – Serial Number Label ............................. 1-3
DOCUMENT INFORMATION ................................................................ 1-4
Purpose of this User Information ..................................................... 1-4
Pallet Applicator – Equipment Information ...................................... 1-5
Machine modules ............................................................................. 1-5
Printer .......................................................................................... 1-5
PCU and Touchpanel PC ............................................................ 1-6
Applicator .................................................................................... 1-6
Cabinet ........................................................................................ 1-8
Printer design .............................................................................. 1-9
Main parts of the printer .................................................................. 1-10
Print head down .......................................................................... 1-11
Print head up ............................................................................... 1-11
Printer underside ......................................................................... 1-11
Peel roller ......................................................................................... 1-12
Hood ................................................................................................ 1-12
Options ............................................................................................ 1-13
EPT022414 Issue 1 December 2015 1-1

INTRODUCTION
1-2 EPT022414 Issue 1 December 2015

INTRODUCTION
INTRODUCTION
Identification and CE mark
All machines have an equipment sign for identification of the machine. The
equipment is CE-marked; ensuring that the equipment is designed,
manufactured and described in conformity with the Machinery Directive
2006/42/EC, Annex 2A.
A CE-marked machine is followed by an:
EC Declaration of Conformity.
CE Mark
Machine Identification – Serial Number Label
Each machine is supplied with Serial Number label.The labels will contain
the following information:
Type = The name of the product or Type: M230i-CW100

P/N: DC42557
regarding applicators, the first S/N: 85824
part of the name. Slugare
Date: 2015-12-01
SN = Serial number Weight [Kg]: 65
Rated power [kW]: 0.80
90-250VAC / 50-60 Hz / 6,3 A
PN = Part number Domino Printing Science plc

Agnesfridsvägen 189
SE-213 75 Malmö
Year = Manufacturing year Sweden
www.domino-printing.com
MADE IN SWEDEN
The CE-mark is placed on the serial number

label.
When ordering spare parts or ancillary equipment, it is beneficial to have all
the information shown above available, to ensure the correct parts and/or
firmware is supplied.
The serial number label is normally positioned on the top of the Printer.
The Declaration of Conformity

See page 5 in the manual.

INTRODUCTION
DOCUMENT INFORMATION
Purpose of this User Information
The purpose of this User information is to provide technicians and
operators with information on how to safely install and operate this
equipment.
This manual is directed to:
• Installation technicians
• Operators
Please read and follow the instructions and information in this manual and
ensure that this manual is always available to all personnel involved in
installing, operating or maintaining the equipment.
It is important to:
• keep the manual for the life of the equipment
• pass the manual on to any subsequent holder or user of the equipment
A Technical manual is available on the USB memory stick. This document
holds maintenance instructions intended for use by specialised personnel
mandated by the Domino or authorised representatives.

INTRODUCTION
Pallet Applicator – Equipment Information

This Pallet Applicator is a modular system designed for printing and
applying labels on various products. There are different variants of the
Pallet Applicator. The Pallet Applicator consists of four main modules,
(1)-(4), below, which can be complemented by optional modules.
(1) Applicator
(2) Printer
5
(3) Printer Control Unit
(PCU)
(4) Cabinet
(5) Cooler (option)
4
Note: Domino will not accept any liability for damage to equipment or
injury to personnel caused by unauthorised or improper use of the
Domino Pallet Applicator.
Machine modules
Printer
The printer is a Thermal Transfer type that can print onto virtually any type
of label material.
The Thermal Transfer printer uses a very thin transfer ribbon positioned
between the print head and the label. The ink on the ribbon surface is
burned onto the label and the prints are light resistant.
Available printer
• Thermal Transfer printer (width): T60 (6")
• Resolution: 12 dots/mm (300dpi)

INTRODUCTION
PCU and Touchpanel PC

The Printer Control Unit (PCU) controls the operation of the printer. The
PCU unit is also equipped with an ACC (Application Control Card) that
controls the applicator. The Touchpanel PC (option) offers machine status
information. Its software is described separately, and this manual does not
contain information of how to operate/configure this equipment from the
Touchpanel PC.
Applicator
The applicator, is mounted under the printer and applies labels. The
applicator’s main parts are a moving cylinder with a guide unit and an
applicator pad that can turn and apply in 2 or 3 directions, depending on
configuration. The directions are forward, to the left and/or to the right. The
basic variant can apply forward and either to the left or to the right (2 sides).
An optional variant can apply forward and to the left and to the right (3
sides).
The Air control unit 1 (23) controls the cylinder movements in length
(Cylinder 1 (7)) and the turning (Cylinder 2 (21)) of the Applicator head. The
Air control unit 2 (15) controls the upward movement (Cylinder 4 (16)), blow
and vacuum of the Applicator pad (12). The Air control unit 3 (11) controls
the assist blow, side movement (Cylinder 3 (10)) and options (pneumatic
door etc.). If the Applicator pad (12) hits an object on the way out, it will
automatically return to home position.

INTRODUCTION
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
(1) Top cover (10) Cylinder 3 (17) Scanner

(2) Side head cover (11) Air control unit 3 connectors
(3) Shock absorber (with Circuit (18) Circuit board 2

board 3) (19) Hinge unit
(4) Cover
(12) Applicator pad (20) Scanner (option
(5) Energy chain
(13) Regulator and (21) Cylinder 2
(6) Energy chain gauge
(7) Cylinder 1 (22) Circuit board 1
(14) Vacuum ejector
(8) Base plate (23) Air control unit 1
(15) Air control unit 2
(9) Shock absorber (16) Cylinder 4

INTRODUCTION
Cabinet
The Printer, the PCU and the Applicator are all located in the Cabinet. The
purpose of the cabinet is to contain the modules and function as protection.
There are two cabinet types, made of stainless steel or aluminium. The
functions are the same, but the pictures in this manual shows the
aluminium type. If any of the cabinet’s glass doors are opened during
operation a safety interlock switch is set in an error state and the
compressed air is evacuated. The cabinet can also be equipped with
different factory options. If a cooler is installed, and any glass doors is
opened, there is a delay of 15 - 20 seconds before the cooler is turned off.
See complete list of standard factory options, further down in this chapter.
The cabinet is attached to adjustable legs. These legs are not shown in all
pictures of this manual. The Operator’s position is defined as the space in
front of the PCU, see dashed cube in the picture.

INTRODUCTION
Printer design
The printers are designed so the label and ribbon rollers together with the
print head are accessible from the Operator side. The opposite side, the
Service side holds the driving belts, cables and an electronic circuit board
and are concealed under a cover plate.
Left hand version Right hand version
Note: Printers are available in mirrored versions: Left and Right. The front
of the printer is defined as the area in which the print head is
mounted.

INTRODUCTION
Main parts of the printer

(1) Label unwinder
(2) Printer cable
1 (3) Backing paper re-winder
(4) Ribbon take-up
2
(5) Ribbon supply
3 (6) Print head lifting handle
4 (7) Print head
6
7
Note: Small differences can be found on the printer models, but the
general construction is the same.
The Print head is mounted at the front of the printer and can be raised to
access the labels and ribbon by turning the Print head lifting handle.
A Ribbon guide is located in front of the Print head (see next page). The
ribbon guide allows the ribbon and labels time to cool down, ensuring that
the text adheres to the label.
Prior to the label arriving at the print head, it passes a Label-gap sensor
that measures the length of the label, and keeps track of the exact location
of the label edge. The printer will automatically stop if the label gap sensor
detects that the label supply is used up.
The printer has two Stepper motors that are used to advance or feed out
labels and ribbon.
A Low level ribbon sensor provides a warning if the ribbon level is low and
stops the printer if the ribbon supply is used up.
A Low level labels photocell provides a warning signal when the label roll is
about to run out.

INTRODUCTION
Print head down

(1) Stepper motor
(2) Print head lifting
handle
(3) Print head
pressure device
1 (4) Print head
2 (5) Ribbon guide
3
4
Print head up
6 (6) Ribbon take-up roller
(7) Dispensing beak
(8) Platen roller
Printer underside
(9) Label-gap
7 sensor
8
9

INTRODUCTION
Peel roller
The peel roller (highlighted in gray below) is mounted under the platen roller
and ensures sufficient contact between backing paper and platen roller for
accurate label feed. The peel roller is necessary for large label rolls, it
extends the safety margins and reduces the maintenance time. When
changing labels, the peel roller must be open. Pull down the handle (arrow)
to open. When the labels has been exchanged; close the peel roller. A micro
switch controls that the peel roller is in locked position. Otherwise, the
printer will not start.
Hood
The protective hood (highlighted in gray below) protects the ribbon from
dirt. When changing ribbon, the hood must be removed. Grab the handle
and pull out. When the ribbon has been exchanged; put back the hood. An
inductive sensor controls that the hood is in position. Otherwise, the printer
will not start.

INTRODUCTION
Options
The M230i Pallet Applicator series can be equipped with optional factory
fitted options and accessories. These accessories are not a part of the
ordinary scope of supply. The accessories can be ordered separately:
• Integrated check scanner for bar-code verification
(a) Datalogic DS2100 Linear
(b) SICK CLV620 Linear
• Dust protection (Automatic front door + Overpressure fan + sealing)
• Heater
• Cooler
• Touch Panel PC
• Label check functionality
• Wi-Fi
• Blue light module for alarm beacon
• Wheels
Please contact Domino for a current list of M230i -P150 Pallet options.

INTRODUCTION

ISSUE 1SAFETY PRECAUTION
PART 2: Issue 1Safety Precaution

CONTENTS
Page
SAFETY PRECAUTION ......................................................................... 2-3
Information - Warning, Caution & Notes .......................................... 2-3
Warning signs .................................................................................. 2-3
PERSONNEL ........................................................................................ 2-4
Electricians ....................................................................................... 2-4
GENERAL SAFETY PRECAUTIONS ..................................................... 2-5
Work inside the Pallet Applicator ..................................................... 2-5
Remote control ................................................................................ 2-5
Compressed Air ............................................................................... 2-5
MACHINE SAFETY DEVICES ............................................................... 2-6
Machine Stop ................................................................................... 2-6
Doors and covers ............................................................................. 2-6
Protective devices - Guards ............................................................. 2-6
Risk area .......................................................................................... 2-7
NOISE LEVELS ..................................................................................... 2-8
Sound pressure level: .................................................................. 2-8
Sound peak level: ........................................................................ 2-8


SAFETY PRECAUTION
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
Information - Warning, Caution & Notes

WARNINGS, CAUTIONS and Notes used throughout this manual are
highlighted by use of an international hazard symbols. The following
definitions of all three special notices are shown below in the way that they
are presented in the manual.
WARNING: A WARNING is given to alert the reader to possible
hazards which may cause loss of life, physical injury or
ill health in any form.
WARNINGS fall into two categories, those due to hazardous materials and
those due to hazardous operations. Where appropriate, a second
international hazard symbol is used for specific hazards.
CAUTION: A CAUTION is given to alert the reader to possible hazards
which may cause damage to equipment.
Note: A Note is used to convey, or draw attention to, information that is
related to the immediate subject of the text.
Warning signs
Following signs can be found on the machine.
Risk of crushing Sharp edges Laser (option)
The following safety instructions concern all work carried out on the
machine as well as in the area close to the machine. Local restrictions
concerning the specific factory should to be taken in consideration.

PERSONNEL
Only skilled or instructed personnel are allowed to work on the equipment.
The manufacturer declines all responsibility for injury or damage if the
instructions in this manual are not followed.
Personnel are responsible for:
• The equipment and the work area around the equipment.
• All personnel in the vicinity of the equipment.
• Making sure that all safety devices are fully operational.
Personnel must regard all electrical equipment as live. In general, switch off
all electrical connections to the Pallet Applicator before carrying out
maintenance or repair work.
Electricians
Electricians should be certified according to local regulations and have
experience of similar types of installations, proven skills in reading and
working from drawings and cable lists, and knowledge of local safety
regulations regarding automation.
WARNING: Work with the electrical equipment must be
performed only by skilled or instructed
technicians.
According to EN 60204-1, 3.28 an instructed person is:

– An individual adequately advised or supervised by a skilled person to
enable that individual to avoid hazards which electricity can create (e.g.
operating and maintenance staff).
According to EN 60204-1, 3.52 a skilled person is:

– An individual with technical knowledge or sufficient experience to enable
that individual to avoid hazards which electricity can create.

GENERAL SAFETY PRECAUTIONS

Work inside the Pallet Applicator
The Pallet Applicator’s doors are interlocked to stop the applicator when
opened, and may only be opened by skilled or instructed persons including
Operators.
Note: The Operator is allowed to change labels and ribbons inside the
Pallet Applicator without switching off the Main circuit breaker
Before any maintenance work is done inside the Pallet Applicator, always
remember to:
(1) Stop the Pallet Applicator, see section: 3.2 Stopping the Pallet
Applicator.
(2) Switch off the Pallet Applicator’s Main circuit breaker and main valve.
Note: The following instructions are just necessary for work inside the
electrical cabinet.
(3) Remove, if necessary, guards and protections.
(4) Verify absence of voltage with a voltmeter.
Remote control
WARNING: The Pallet applicator can be remotely started, stopped
and accessed from a supervision unit or the production
line’s control system. To disable remote start of the
Pallet applicator, disconnect the Pallet applicator
according to instructions (1)-(2).
Compressed Air
WARNINGS: (1) Contaminated compressed air may cause
unpredictable behaviour of machine valves.
Clean air filter and check the function of the
water separator every month.
(2) Do not change the settings of air pressure on the
machine. Higher pressure can result in injury and
may damage equipment.

MACHINE SAFETY DEVICES

Machine Stop
The Pallet Applicator is designed for a Machine Stop that only stops the
applicator.
The air is switched off immediately and the system is de-pressurized when
activating the machine stop.
To restart the machine after it has been stopped, the Stop button must be
released and the Reset button pressed.
When the Reset button is pressed, the air slowly returns to the machine and
it is ready to use.
Note: It is recommend to learn the position of the Machine Stop button
to be able to quickly stop the equipment in case of danger to
people or damage to the equipment.
Doors and covers

CAUTION: Make sure that the doors are in place and functioning. Never
remove covers while the equipment is in operation.
The Pallet Applicator is protected by interlocks in the glass door frame and
the front door. These sensors are parts of the safety system and must
never be bridged, by-passed or otherwise made non-operational. If they
are triggered the pressurized air is switched off immediately and the
applicator stops.
Protective devices - Guards

It is recommended to install protective guards. The Pallet Applicator can be
mounted at different angles and positions. Because of the variety of sites, it
is recommended to do this customized.
Guards can be both fixed and movable. Movable guards are necessary, if
the guards have to be removed/opened when labels and/or ribbon are
changed.
Movable guards must be equipped with interlocking devices that prevent
the machine from operating when the guards are removed.

Risk area
The risk area is the volume in front of the unit where the applicator is
mounted (see picture). Black/Yellow stickers on the cabinet highlights the
risk area.
The main risk is pinching or crushing fingers when the applicator returns to
its home position.
Ensure hands and fingers are kept away from the machine when it is
operating.
WARNING: Risk of (crush) injury to fingers or hands. The power
supply and air supply must be switched off before
accessing this area.

NOISE LEVELS
Domino have no control over specific site conditions, duration of use, state
of maintenance or adjustment of the Pallet Applicator.
Sound pressure level:
The maximum measured acoustic power level LpA is 73.3 dB(A) measured
on the operator’s position of the Pallet Applicator, when the blow function in
the pad is used. It is measured in accordance with EC Directive 2006/42/
EC. It is recommended to use ear defenders.
WARNING: It is recommended to use Ear defenders with good
attenuation in the 63-8000 Hz frequency range.
Sound peak level:
The maximum sound peak level LpCpeak is 78.6 dB(A) measured in
accordance with EC Directive 2006/42/EC.
Ear defenders with good attenuation in the 63 - 8000 Hz frequency range
should be used.

TECHNICAL DATA
PART 3: TECHNICAL DATA

CONTENTS
Page
TECHNICAL DATA ................................................................................ 3-3
Measurements - Aluminium Cabinet ................................................ 3-3
Measurements - Stainless steel Cabinet ......................................... 3-4

TECHNICAL DATA

TECHNICAL DATA
TECHNICAL DATA
Measurements - Aluminium Cabinet
Option
Standard
412
2366±50
Left side view
2666±50
1293
479
Center of mass
531
1300
769±50
(mm)
70±50
600
Top side view 344

Application area Service area
880
376
Center of mass
1160
530,5
600
1234
Service area
Note: Heights may differ depending on configuration.

TECHNICAL DATA
Measurements - Stainless steel Cabinet

Option
Standard
417
2367±50
473
Left side view
1190
2067±50 Center of mass
1037-1357
575±50
(mm)
70±50
Top side view

600
Service area
Application area
880
356,5
Center of mass
0
600
1160
Service area
Note: Heights may differ depending on configuration.

TECHNICAL DATA
M230i Pallet Applicator- Series
Item Description Details
Dimensions Total dimensions See drawing

Total weight Aluminium cabinet (Standard) 185 kg
Total weight Stainless steel cabinet (Standard) 225 kg
Power supply Mains input voltage 90-250VAC
Standard unit (No accessories)
Power Maximum operating current/power:
consumption Average operating current/power: 0.980A/225W
(230 VAC/ Standby current/power:
50 Hz) 0.320A/75W
0.260A/60W
60 Hz) 0.650A/75W
0.450A/52W
Cooler only (option) See separate manual for technical data
50 Hz) 1.49A/343W
Not applicable
60 Hz) 3.7A/426W
Not applicable
Heater only (option)
50 Hz) 4.6A/1058W
Not applicable

TECHNICAL DATA

(115 VAC/ Standby current/power
60 Hz) 7.5A/862W
Not applicable
Heater weight Heater including cables 1.3 kg
Panel PC only (option)
50 Hz) 0.07A/16W
0.07A/16W
(115 VAC/ Standby current/power
60 Hz) 0.11A/12.64W
0.11A/12.64W
Panel PC PC including cables 2.5 kg
weight
Air supply Recommended pressure: 6 bar

Typical air Maximum air flow: 310 litres/min
consumption Label in standby: 40 litres/min
Application - 2 labels on adjacent
sides: 25.8 liters
Assist blow: 120 litres/min
Assist blow and vacuum pad: 160 litres/min
Noise level Highest peak level recorded: 78.6 dB(A)
Print head 162mm
width
Resolution 12 dots/mm
Web width Max 169mm
width of
backing paper

TECHNICAL DATA
Labels - Max 340mm See also Part 6:

roll diameter Label & Ribbon
Selection about
recommended
max roll
diameter.
Labels - Inner 75.5 -77.3mm See also Part 6:
roll diameter Label & Ribbon
Selection about
recommended
max roll
diameter.
Ribbon - Max 600m
length
Ribbon - Max 90mm
roll diameter
Ribbon - Inner 25 -26.2mm
roll diameter
PCU Including cable glands and 405 x 280 x
dimensions mounting plate. 130mm
PCU PCU including ACC, excluding 7kg
weight cables
Power supply Mains input voltage 90-250VAC
Main fuse The fuse is located in the mains 6.3A
(PCU) inlet and is the same for all voltages
Power supply +5V - Motherboard, Ethernet/Wlan Max output
outputs 1.5A
+24V - ACC
General output
1A
+24V - Print head
Max output
1.2A
Peak 2A
-12V & +12V - RS232
Continuous 8A
Peak 45-50A
+45V - Stepper motor
The motor voltage has a separate 0.05A
0V reference
General output
2-3A
Max output 6A

TECHNICAL DATA
Operating Standard unit (no accessories): +5ºC to +40ºC

temperature Unit with heater: -10ºC to +40ºC
Unit with cooler +5ºC to +55ºC
Relative Standard unit (no accessories): 20%-85%
humidity (RH) Unit with heater: 20%-85%
Unit with cooler: 20%-95%
Interfaces Serial RS232, 4800 to 115200 baud
2
USB (on PCU)
1
Ethernet LAN (WLAN Optional)
1
CPU for printer, on motherboard 2 x 32 MHz
Memory True Type fonts and graphic, flash
8 MB
Label text, battery backed up RAM
Print area/label bitmap 2 MB

Internal s/w memory, flash 2 x 1 MB
Internal program memory, RAM 2 x 128 kB
512 kB
Maximum number of fonts in the
memory 30
Maximum number of graphics in

the memory 100
Maximum number of labels in the

memory 1200
Maximum number of labels that can

be addressed from the front panel
500
Maximum label queue from
Windows driver
5-15 labels
Firmware Required firmware version 7.00DR or later
38635G or later
ACC version
Configuration Required M-Setup version 4.85 or later

TECHNICAL DATA
Display Backlit Graphic

128 x 64 pixels
4 x 18
characters in
text mode
Keys Setup and control 7
Each key can take approximately
one million cycles
LEDs Status and communication Two Red
Four Yellow
Four Green
Inputs PNP (fixed) 30
PNP/NPN switchable (Scanner
Good Read) 1
Input Range Nominal voltage 24VDC
Operating range 9-36VDC
Nominal input current 2mA
Variations depending of the input
voltage 1-3mA
(Inputs are referring to ACC/
controller 0VDC)
Outputs (CPU) NPN (fixed) 21
Relay (max load 250VAC, 2A) 10
CPU For applicator controller/ACC 1 x 88MHz
Applicator type Tamp
Label position Front and/or Side and/or Back
Number of 1 or 2 or 3
labels per
product
Pad size 150 x 210mm (width x length)
Label size Maximum A5, 148 x 210mm
Stroke Max. Operating length 495mm GS1 standard
Application 3 pallets per min 2 labels on
speed adjacent sides
Cycle speed 20 seconds 2 labels on
adjacent sides

TECHNICAL DATA

INSTALLATION
PART 4: INSTALLATION
CONTENTS
Page
SITE REQUIREMENTS ......................................................................... 4-3
PRE-INSTALLATION ............................................................................. 4-3
INSTALLATION ..................................................................................... 4-4
MOUNTING THE MACHINE ................................................................. 4-4
Mounting the Cooler (option) ........................................................... 4-5
COMPRESSED AIR CONNECTION ...................................................... 4-6
ELECTRICAL AND COMMUNICATION CONNECTIONS ..................... 4-7
OPTIONAL WLAN COMMUNICATION ................................................. 4-10

INSTALLATION

INSTALLATION
SITE REQUIREMENTS
The pallet applicator should be mounted securely in the desired location. It
should not be placed close to any heat source or in direct sunlight. It should
not be located in any hazardous environment, or in close proximity to any
flammable solvents or gases. The pallet applicator is not suitable for
outdoor use.
WARNING: Do not install the pallet applicator in hazardous
environments or in proximity to any flammable solvents
or gases.
The pallet applicator is specified for operation in the following
environmental conditions:
Temperature
Standard unit (no accessories): +5 to +40ºC
Unit with Heater: -10ºC to +40ºC
Unit with AC: +5ºC to +55ºC
Humidity
Standard unit (no accessories): 20% to 85% non-condensing.
Unit with Heater: 20% to 85% non-condensing.
Unit with AC: 20% to 95% non-condensing.
PRE-INSTALLATION
Please consider the optimal installation before you start with the work:
• Correct height.
• Position and orientation.
• Conveyor direction.
• Operator side etc.
Note: Consider necessary access for cleaning, label changes and routine
maintenance.
Read the bill of material. Discuss with the operators and equipment
responsible.

INSTALLATION
INSTALLATION
The installation consists of three parts:
• Mounting the machine.
• Connecting the compressed air supply.
• Connecting power supply, I/O signals etc.
All three parts are described on the following pages.
Setup and configuration of the machine must be made by skilled personnel
and is described in the Technical manual.
MOUNTING THE MACHINE

(a) Remove the packaging material from the Pallet Applicator.
WARNING: Never lift the Pallet Applicator manually or use
faulty lifting devices. Always take safety distance
from hanging load.
(b) Use a fork lift to place the Pallet Applicator on a stack of
pallets for correct height. Install the leg extenders on the
cabinet legs.
(c) Align the Pallet applicator with the conveyor (90°).
(d) Place the Pallet applicator high enough that the vacuum pad
can not reach the conveyor.
(e) Stop the conveyor, manually pull out the cylinder and make
sure the vacuum pad is parallel to the application products
and in correct height before the legs are fasten to the floor.
Holes are provide in cabinet legs for the attachment.
Note: For the stainless steel cabinet versions, the leg extensions are
already in place inside the legs. Place the unit in correct
height, drill a hole through the leg extension. Put a screw
through the leg and secure them with a nut. Repeat on all
legs.
CAUTION: Fasten the cabinet legs to the floor to ensure the
equipment will be unaffected by extreme vibration and
risk of tilting.

INSTALLATION
Mounting the Cooler (option)

Note: A dedicated manual for the Cooler (option) is included in its scope
of supply. Read the manual and follow applicable instructions for
installation, operation and maintenance.
(a) Place the transport pallet with the cooler in the proximity of the
Pallet Applicator.
(b) Open the packaging.
(c) Remove a plastic plug from the centre of top of the cooler.
(d) Attach a m12 lifting eye to the threads in the hole.
(e) Connect the lifting eye to the lifting equipment.
WARNING: Hanging load! Never lift the Cooler manually or use
faulty lifting devices. The Cooler unit weighs 45 kg.
Always take safety distance away from hanging load.
(f) Lift the cooler unit to the bars on top Pallet applicator.
(g) Install power supply, communication and water outlet.
(h) Secure the Cooler with screws to the bars (3).
(1) Cooler (option) 1

(2) Hole for lifting eye 2
(3) Bars
3
(4) Condensate water outlet
4

INSTALLATION
COMPRESSED AIR CONNECTION

The Pallet Applicator requires compressed air supplied with a pressure of 6
bar.
Note: The working pressure of the cylinders has been reduced for safety
reasons. Most cylinders will operate satisfactorily with a pressure
as low as 3 bar; it is highly recommended to avoid using a higher
pressure than is necessary.
The Pallet Applicator has air regulators fitted as standard. However, it is still
very important that the air pressure does not vary too much as this will
affect the functionality of the Pallet Applicator.
(a) Remove the screws from the connection panel and open the
door.
(b) Take the air tube through the aperture (grey arrow) in the floor of
the Cabinet.
(c) Connect the 10 mm air tube to the Push-in L-fitting (1).
1
2
3
(1) Push-in L-fitting

(2) Water separator
(3) Outlet tube
(d) The water separator (2) has an outlet tube (3). Make sure that the
tube’s outlet is taken out through the aperture to avoid water in
the cabinet.
CAUTION: All air regulators are pre set at the factory. Never change the
settings.

INSTALLATION
ELECTRICAL AND COMMUNICATION

CONNECTIONS
The electrical feed can be from 110-240 V.
External devices, such as PLCs, Sensors and Scanners, etc are connected
using the EXTERNAL terminal blocks, see illustrations. The terminal blocks
contain +24V and 0V to supply external product detectors, sensors, etc.
Note: Take all cables through the aperture (grey arrow) in illustration
above.
(a) Connect the electrical cable’s line wires to the plug (3) in the
socket.
4 5 6 7 8 9
(1) Cable bracket

3 (2) Fan or Heater (option)
(3) Mains plug
(4) U30 connector -
2 ACC External inputs
(5) U36 connector -
Machine stop
1 (6) U32 connector -

ACC External
outputs
(7) U42 connector -
RS232
(8) U34
(9) U35 - Ethernet
(b) Connect the Ethernet cable to connector (9).

U35
9 Ethernet
RJ45 connector
EthernetCom PCU_EthernetPort

INSTALLATION
(c) Connect the communication cables line wires to the connectors

(4, 6, 8) according to the drawing below.
4 U30
Inputs
6 U32
Outputs
Print IX1 1 Printer ready RE1 1
Reprint IX2 Data ready RE2

Apply IX3 Label printed RE3
Apply IX4 Cycle completed RE4
Reset IX5 Summary warning RE5
Part Pallet IX6 Summary error RE6
No function IX7 No function RE7
No function IX8 Serial command RE8
ACC+ PLC_Ref+
ACC_GND 12 ALT_Ref+
Applicator home
PLC_GND 14
8 U34
PCU RxD RS232 1
PCU TxD RS232

Com GND
RTS
CTS
Scanner RxD RS232

Scanner TxD RS232
Com GND Scanner 10

INSTALLATION
(d) Install Machine stop box (10) according to the drawings below.
Connect the cable’s line wires to the connector (5). The Machine
stop box can be placed at any location in the vicinity of the Pallet
Applicator. There are 3 meters of cable. If no location is found
suitable, place it on the short side of the pallet applicator. There
are prepared holes (11) for placement to the left or to the right.
U7 U36
5 Push button box
Machine stop
W20 7
1 1 8
GN
U42
S1 12
YE
11
BK External
Safety
13 13 Circuit
S2
IN 1
14 14
WH
BU
13
(10) Machine stop box

(11) Holes
10 11
Notes: (1) It is also possible to install an external safety circuit. Use

connector 7.
(2) If the jumper in position 1 and 2 at connector 7 is removed, the
Pallet applicator will not start.

INSTALLATION
Install beacon tower light (Flashlight)

Note: There are two types of beacon tower light for the Pallet applicator.
If a Cooler (option) is installed, a higher version of flashlight is
provided to reach over the top of cooler.
(a) Secure the cables to the cable bracket (1) using cable ties.
(b) Fasten the bracket (13) with the screws (14).
(c) Take the cable through the corner hole on the top of the cabinet.
(d) Connect the beacon tower light cable to the connector (15).
12 (12) Beacon tower light

(13) Bracket
13 (14) Screw
(15) Connector
14
15
OPTIONAL WLAN COMMUNICATION

The M230i Pallet is equipped with a standard Ethernet (LAN) connection.
However it is possible to add an optional WLAN/LAN interface and replace
the default LAN interface. (including an Ethernet cable connection)
Please see the part “Printer/Labeller & PCU/LCU” in the Technical manual
for instructions how to configure WLAN/LAN interface.
ETHERNET LINK
1
(1) WLAN
Optional WLAN/LAN interface

OPERATING PROCEDURES
PART 5: OPERATING PROCEDURES

CONTENTS
Page
POWER ON/OFF .................................................................................. 5-3
Cabinet ............................................................................................. 5-3
Main valve ........................................................................................ 5-3
PRINTER - START / STOP / RE-START ............................................... 5-4
Start Print ......................................................................................... 5-4
PALLET APPLICATOR - START ........................................................... 5-4
Start Apply ....................................................................................... 5-4
PALLET APPLICATOR - STOP ............................................................. 5-4
Machine stop ................................................................................... 5-5
STOP FOR SERVICE ............................................................................ 5-5
PART PALLET HANDLING .................................................................... 5-6
PCU CONTROLS .................................................................................. 5-8
Label Selection from the Front Panel ............................................... 5-10
CHANGE LABELS ................................................................................ 5-11
Load labels ....................................................................................... 5-11
Label positioning .............................................................................. 5-12
Remove the empty label roll ............................................................ 5-13
Change ribbon ................................................................................. 5-13
THREADING DIAGRAMS ...................................................................... 5-15
Labels on rolls .................................................................................. 5-15


POWER ON/OFF
Cabinet
Switch on the Main power switch by turning the knob 90° clockwise. It is
located at the rear of the cabinet.
Note: There is also a Power switch on the rear of the PCU. However, it is
recommended to use the Main power switch for daily operation.
.
(1) Main power

switch
(2) Main valve
Main valve
Switch on the pneumatic Main valve by turning the knob 90° clockwise. It is
located inside the window of cabinet connection panel. The air system is
pressurized when the main valve is switched on, and de-pressurized when
it is switched off.

PRINTER - START / STOP / RE-START

The start signals can be made in different ways depending on how the
setup is made.
The setup can be changed from the front panel at the PCU, or in the setup
program at any time.
Start Print
Start Print can be done by:
• Product Detector or other start signal, to the print input on the I/O
interface.
• Software.
• The print button on the front panel of the PCU.
• Home position sensor (“Auto print”).
PALLET APPLICATOR - START

Start Apply
A label must be printed or fed before the applicator can start.
The start signal to the applicator can be made by:
• Product Detector or other start signal, to the apply input on the I/O
interface.
• Software.
• Automatically when the label is printed.
PALLET APPLICATOR - STOP

The Pallet Applicator can be stopped in different ways. When replacing
ribbon and labels, it is recommended to stop the machine simply by open
the door on the operator side, which will automatically stop the applicator.
For a normal stop, wait until the Application cycle is finished.

Machine stop
The machine is equipped with an external stop function.
A Machine Stop - that stops only the labelling equipment.
.
Machine Stop
The air is switched off immediately and the system is de-pressurized when
the BLACK button is pressed on the Machine Stop.
WARNING: Always return the pistons of the cylinders to the “home
position” before resetting the machine stop.
To restart the machine, release the STOP button and then press the RESET
button.
When the Reset button is pressed, the air slowly returns to the machine and
it will be ready to use.
STOP FOR SERVICE

Switch off the Main Power switch by turning the knob 90° counter-
clockwise. The Main Power switch can be locked with a padlock for service
purposes.

PART PALLET HANDLING

This section describes how to label incomplete pallets, which usually occur
at the end of each batch of pallets. An I/O signal for incomplete pallet is
transmitted to the pallet labeller from the line controller.
(1) The incomplete pallet arrives at the labelling station. The applicator
moves to away position to prevent printed labels from getting
entangled with the vacuum pad or other applicator parts.
(2) The yellow status beacon starts flashing indicating that attention is
required by the operator.
(3) Enter any information required in the PC/Panel PC software

application if such is available.

(4) Press the PRINT button on the PCU controller to print out a label.
Open the door, carefully fetch the label and attach it to the pallet.
(5) If more labels are needed, press the PRINT button on the PCU. The
printer makes a copy of the previous print out. Fetch the label and
attach it to the pallet. This can be repeated for as many labels as
required.
(6) Close the door and push the machine stop reset button. This returns
the machine to normal mode.
Machine Stop
Note: This manual does not cover any information about the Panel PC
software. See separate documentation.

PCU CONTROLS
Enter Set-Up mode.

Confirm values when changed.
Exit a menu without saving (when used instead of Enter).

Go backwards one step in the menu system for each
press.
Go to Previous/Next menu or item.

The buttons also change the displayed value.
Confirm change with Enter key.
Re-starts the print and apply unit.

See the Technical Manual: Advanced maintenance and
Troubleshooting for more information.
A Position Label sequence will take place (blank labels
fed), if the Reset/Power on is selected in the Position
Label configuration.
See the Setup program for more information.
The TEST button prints a grey pattern test label.
It is used for maintenance and Print head performance
tests.
If the test button is pressed longer, it is the chosen label
that is printed instead. The label’s enumeration is not
affected.
The PRINT button is used to print a label.
Depending on the configuration – it can print a new label,
re-print the last printed label, or it can be set not to print.

RESET: This LED indicates that RESET has been set,

and that the system has been reset to start the process.
ERROR: This LED indicates an error in the process (for
example):
No labels, No ribbon, Print head up, Print head
overheated.
LABEL GAP: This LED flashes to indicate the gap
between labels.
POWER: This LED lights green when all voltages are
available.
CH 1 & CH 2 (RS232 port):
RxD - Flashes when data is being received by the PCU.
TxD - Flashes when the PCU is transmitting data to a PC
or other computer.
CH 3 (RS485 port or Ethernet):
RxD - Flashes when data is being received by the PCU.
TxD - Flashes when the PCU is transmitting data to a PC
or other computer.

Label Selection from the Front Panel

Label selection from the front panel is not password protected and a label
stored in the printer memory can easily be selected by using the keys on
the front panel.
Follow the steps below:
Step Action Display Shows
1 Enter the Menu system (level 1) by LABEL MENU

pressing the Enter key twice. Select labels
2 Press the Enter key and enter the label SELECT LABELS
selection menu. = xxx
xxx = The last used label or the last label in the list of labels that has been
transmitted to the printer memory.
3 Press the Enter key and start selection. SELECT LABELS
= xxx (flashing)
4 Use the – and + keys to scroll up and
down in the label list.
5 Press Enter to confirm selection. LABEL MENU
Select labels
6 Press Exit to leave the menu system. PRINTER OK
Ready
Make a print and the chosen label will be printed.

Note: A maximum of 500 labels can be selected from the front panel.

CHANGE LABELS
Load labels
(1) Open the Print head with the lifting handle.
(2) Remove hood.
(3) Open the Peel roller.
(4) Install a new roll of labels as shown in the threading diagrams, and
insert the band of labels under the Print head (Inside rolled or outside
rolled labels).
Note: Study the threading diagram and ensure that the labels go the
correct way over the ‘dancing arm’ on the reel holder. A correct
path is important to get the right tension in the label web. There
must always be suitable tension in the label web to prevent it from
moving sideways on the platen roller.
(5) Drag the backing paper to the backing paper re-winder.
.
Label in slot Close Ready
(6) The backing paper re-winder has a locking mechanism for the
backing paper. Put the backing paper into the slot and close it with
the lever.
Note: Make sure that the slot is properly closed. If not, the re-winder will
collapse and it will be difficult to remove the backing paper from
the re-winder.
(7) Close the Print head fully and close the Peel roller.
(8) Position the label.

Label positioning
CAUTION: Label positioning must always be performed after changing
labels or ribbons
The label positioning procedure measures the label and stops it in a pre-set
position on the dispensing beak.
The stop position is set by the head distance and the feed length. Both the
head distance and the feed length can be adjusted in the Setup program or
via the PCU front panel.
PCU
The positioning of the label can be executed in two ways depending on the
setup.
• Head close (default & recommended method). Close the print head
and press the ENTER button to feed and position the labels.
• Reset/Power up. Press the RESET button to feed and position the
labels.
After label positioning, the printer/labeller will have measured the length of
the labels and is ready for use.
Note: The labels must pass through the label gap sensor. Otherwise the
printer assumes the label supply is exhausted and will not operate.

Remove the empty label roll

(1) Open the print head/pressure roller with the print head lifting handle.
(2) Open the peel roller.

(3) Remove the empty label roll.
(4) Open the locking mechanism with the
lever.
(5) Pull out the backing paper.
(6) Carefully clean the print head/
pressure roller.
(For details on print head cleaning,
refer to Part 7 “Clean the Print Head”
on page 5.)
(7) Gently blow any dust or debris away
from the label-gap sensor.
(8) Install a new roll of labels. Follow the
previous instructions.
Change ribbon
(1) Ensure that the correct outside ink type ribbon is used.
(2) Ensure that the ribbon re-wind is parallel to the unwind reel.
(3) Always take care to press the reels into place correctly.
Procedure
(1) Lift the print head with the lifting handle and gently ease the ribbon
out sideways.
(2) Turn the knobs anti-clockwise to open (See illustration below).
(3) Pull out and remove the exhausted ribbon roll and the roll with the
used ribbon.
(4) Move the empty core from the exhausted ribbon roll to the ribbon
take-up.
(5) Carefully clean the print head with cleaning wipes.
(6) Install a new roll of ribbon and thread it through the printer drive
mechanism, as shown on the threading diagrams below.
(7) Do not pass the ribbon through the label-gap sensor, as the printer
will fail to sense the label gap and will feed labels continuously until
switched off.

(8) Turn the knobs clockwise to close (See illustration below).

(9) Close the print head to the print position.
(10) To position the label correctly, the machine should feed and measure
two to four labels.
.
Ribbon Take-Up
Roll for used ribbon
Ribbon Supply-
Install the new
ribbon roll here
Label positioning can be executed in two ways depending on the setup.

• Head close (default & recommended method). Close the print head
and press the Enter button to feed and position the labels.
• Reset/Power up. Press the Reset button to feed and position the
labels.
Ensure that these non-printed labels are automatically fed out.
After auto feed-out, the printer will have measured the length of the labels
and is ready for use.

THREADING DIAGRAMS
Labels on rolls
Labels and Ribbon T60i
Left hand printer Right hand printer
Outside rolled
labels
Inside rolled
labels
Clarification


LABEL & RIBBON SELECTION
PART 6: LABEL & RIBBON SELECTION

CONTENTS
Page
SELECTION OF MEDIA/LABELS .......................................................... 6-3
Print Labels ...................................................................................... 6-3
LABEL SELECTION OVERVIEW ........................................................... 6-3
Label Size ......................................................................................... 6-3
SELECTION OF RIBBON ...................................................................... 6-4
Type of ribbon .................................................................................. 6-4
Back coating .................................................................................... 6-4
Ribbon selection overview ............................................................... 6-4
Ribbon width .................................................................................... 6-5
Minimum width ............................................................................ 6-5


SELECTION OF MEDIA/LABELS
Domino recommends using media supplied by the company. Avoid thin or
thick labels as they can be difficult to feed onto the applicator pad. Domino
recommends that the gram weight of label stock should not be less than
55g/m2 or higher that 77g/m2.
This correlate to the weight/thickness for plastic labels, but can vary
depending upon the type of plastic material used.
Selection of appropriate (good quality) labels assists production and can
reduce down time. Test any new label material in a printer prior to ordering
the labels.
Print Labels
It is possible to print on virtually any type of media/label material using a
thermal transfer printer. It is simply a matter of selecting the correct label
and combining it with the required ribbon quality.
Ensure that the labels have a top coating that is suitable (printable) with
thermal printing.
Use only fitted thermal labels if using the printer as a Direct thermal Printer.
LABEL SELECTION OVERVIEW

T60i
Maximum Media Width (Backing paper) 169mm

Maximum label width 166mm
Un-winder diameter 340mm
Label roll – Maximum outer diameter Approx. 340mm
Label roll – Core diameter 75.5-77.3mm
Label gap – Minimum length 3mm
Label Size
Note: Label sizes are expressed as Width x Length. The width is
measured across the label and the length is measured in the print
direction.

SELECTION OF RIBBON
Type of ribbon
The type of ribbon to be selected is dependent on the label material to be
used, as it is possible to obtain a ribbon to suit virtually any type of label
material.
Contact your supplier for advice on which type of ribbon to use for your
particular application.
Back coating
The ink on the ribbon is important for print quality, but the back coating is
also important to preserve the life of the print head.
A low quality ribbon often has a poor quality back coating that can leave
too much residue on the print head and, if the print head is not cleaned
frequently, it will damage the print head.
Do not use low quality ribbon in the printer as this will increase the
maintenance costs.
Ribbon selection overview
6" (T60i)
Maximum length 600m

Maximum width 170mm
Maximum outer diameter 90mm
Recommended minimum width 60mm
Core diameter 25 -26.2mm
Ribbon rolled Ink-out

Ribbon width
The required width of the ribbon depends on the width of the label used
and the text printed on the label. If the whole width (or almost the whole
width) of the label is printed then use a ribbon as wide as the label, plus
2mm on each side.
This allows equal pressure to be applied to the entire label avoiding any
sticky glue residues.
Note: If only a part of the label is to be printed (in width) it is good
practice to use a ribbon width suited to the print width. With a wide
ribbon and only printing on half the ribbon width, their is a risk that
the ribbon will be stretched only on the printed side, resulting in the
wrinkling of the ribbon.
Minimum width
Because tension in the ribbon can be high, it is recommended to use a
minimum width of 60mm.
If too narrow a ribbon (<60mm) is used, the tension could cause the ribbon
to break.


BASIC MAINTENANCE & TROUBLESHOOTING
PART 7: BASIC MAINTENANCE &

TROUBLESHOOTING
CONTENTS
Page
CLEANING AND MAINTENANCE SCHEDULE ................................ 7-3
GENERAL CLEANING ...................................................................... 7-4
Clean the Label-gap Sensor ....................................................... 7-4
Clean the Platen Roller ................................................................ 7-5
Clean the Ribbon take-up roller .................................................. 7-5
Clean the Applicator .................................................................... 7-5
Clean the Print Head ................................................................... 7-5
How to avoid premature Print head failure .................................. 7-6
PRINT A TEST LABEL ...................................................................... 7-8
BASIC TROUBLESHOOTING .......................................................... 7-9
Printers ........................................................................................ 7-9
EPT022414Issue 1 December 2015 7-1


CLEANING AND MAINTENANCE SCHEDULE
FREQUENCY DETAILS
DAILY or when CLEANING

changing Clean the exterior of the cabinet
media rolls Clean the exterior of the printer
(approx. 10 Clean the print head
mins) Clean the platen roller and ribbon take-up roller
Clean the applicator/applicator pad
Clean the platen roller
Clean the label-gap sensor.
MAINTENANCE
Check that the applicator pad is free from glue
residues.
Check the position of the applicator pad.
Check the air pressure
Check the movement of the applicator
WEEKLY CLEANING
(10 – 20 mins) Carry out DAILY cleaning
MAINTENANCE
Carry out DAILY maintenance
Check the friction of the backing paper re-winder
Check the platen roller and ribbon take-up roller for
damage or wear
Check the function of the machine stop.
Check the function of the cabinet doors’ interlock
Check the function of the applicator dampers
MONTHLY CLEANING
(20 – 30 mins) Carry out DAILY
MAINTENANCE
Carry out DAILY and WEEKLY maintenance
Check the function of the label-gap sensor
Check the label stop position
Check the friction of the backing paper re-winder
Check the tension of the drive belts
Check the drive belts for wear
Check the print head for missing dots - Press the
TEST push button to create a test pattern label
Check the ON/OFF-valve to the air supply
Check if the water separator is dirty, clean if
necessary
Check the alignment between the applicator and
dispenser beak
Check the air filter. Clean or exchange if necessary

FREQUENCY DETAILS
EVERY SIX CLEANING

MONTHS Carry out DAILY cleaning
(60 – 90 mins) Clean the controller - Blow away any dust inside the
controller
Only skilled Clean the vacuum ejectors
personnel Tidy the printer and surrounding area
MAINTENANCE
Carry out DAILY, WEEKLY and MONTHLY
maintenance (as above), plus:
Re-calibrate the label-gap sensor
Check the PCU fan operation
Check the operation of low media sensors (if fitted)
Check the complete unit for loose or missing screws
Note: The calibration, adjustment or changing of parts on the printer,

PCU or Applicator must be done by skilled personnel.
GENERAL CLEANING
Clean the external casing of the machine with a lint-free cloth that has been
immersed in warm soapy water and thoroughly squeezed out.
WARNINGS: (1) The machine must be electrically isolated and
the compressed air supply switched off during
any cleaning operation.
(2) Lethal voltages are present.
Do not pour water onto the machines or allow
any liquids to penetrate the internal parts.
Clean the Label-gap Sensor
(1) Clean all paper dust and label parts from the label-gap sensor with a
small brush or the plastic nozzle of a vacuum cleaner.
(2) Check that the Label-gap sensor is parallel to the label.
(3) Perform a label positioning.
CAUTION: Be careful not to bend the sensor when cleaning it.

Clean the Platen Roller

Clean the platen roller with the cleaning wipes provided for the printer.
(1) Switch off the electrical and air supplies to the equipment.
(2) Raise the print head / pressure roller via the lifting handle and gently
ease out the labels sideways.
(3) Rub the cleaning wipes against the platen roller and slowly turn the
roller by hand until the platen roller is completely clean.
Note: The power to the printer must be switched off before it is possible
to manually turn the platen roller.
Clean the Ribbon take-up roller
Repeat the procedure as described for the platen roller but remove the
ribbon instead of the labels.
Clean the Applicator
Clean the applicator with the cleaning wipes.
WARNING: Crush hazard!
Switch off the compressed air before doing any service
or maintenance on the applicator. Follow all safety
precautions relating to the use of compressed air.
It is very important that all dirt, debris and glue residues are completely
removed from the applicator pad in order that labels may be fed onto the
pad without obstructions. Use “Label off” spray or equal spray for this,
avoid spraying on any rubber rollers. Suction and (if applicable) blow holes
can be easily cleaned using compressed air.
WARNING: Always return all cylinders to their home positions
before re-staring the machine.
Clean the Print Head
For optimum performance, clean the print head regularly after every roll of
thermal transfer ribbon.
Notes :(1) Take care when handling or cleaning the print head.
(2) Remove any jewellery that may scratch the print head.
(3) The use of a grounding strap or anti-static mat to discharge
static electricity that could damage the print head is
recommended.

Only use the cleaning wipes provided for the printer.

(1) Turn off the printer and raise the print head.
(2) Lightly blow or brush away any loose dust and lint particles within the
print mechanism (i.e. rollers, media/ribbon sensors, and print head).
(3) Use the cleaning wipes to wipe the print elements from end to end.
CAUTION: NEVER use any hard, metallic or abrasive objects - such as a
screwdriver - to remove, adhesives or other contaminants
that may have built up on the print head, as this will cause
damage.
Only use the cleaning wipes provided for the printer.
How to avoid premature Print head failure
Abrasion
Over time, the movement of labels or ribbon across the print head can wear
through the protective ceramic coating, exposing and eventually damaging
the print elements (dots).
To avoid abrasion:
• Clean the print head frequently and use well-lubricated thermal
transfer ribbons with back-coatings optimized to reduce friction.

Ribbon back-coating and build-up

Print head contamination from thermal transfer ribbon may occur in
applications requiring high burn settings, high head pressure, high speed or
high volume.
This contamination will build up on the print head elements, creating a
barrier to the heat transformation required to produce high quality images.
Contaminant build-up occurs gradually and results in poor print quality that
may look like faded print or failed print element(s). This build-up is very
resistant to cleaning with the maintenance wipes and is difficult to remove.
In order to avoid ribbon back-coating and build-up:
• Use thermal transfer ribbons that have been specially cured to provide
back-coat protection for high demand applications. These ribbons,
sometimes referred to as anti-stick ribbons also dissipate static and
provide more lubrication.
• Follow the recommended print head cleaning procedures.

PRINT A TEST LABEL

Printing a test label performs a
test of the printer hardware. If a
satisfactory test label is printed,
you can be sure that the printer
hardware is working (the printer
communication will not be tested).
Assist blow, Vacuum and
Applicator are not activated.
The TEST button is located on the
front of the PCU - press the TEST
button to print a test label.
The test label will provide a
significant amount of information
about the print quality.
The test label should have an even grey appearance. If the even grey
appearance is not apparent, use the table below to diagnose possible
causes.
Test Print Result Possible Reasons
White stripes in the print direction. The print head need cleaning.
The print head has faulty dot.
White, uneven diagonal stripes. Wrinkles in the ribbon.
Pale print Print head is worn
White spots on the label Dust on the label or ribbon.
Unevenness in the label.
Missing ink on the ribbon.
Dirty drive roller.
Dark lines, with random distance, Uneven feed of the label or ribbon,
across the test label. may be caused by a slipping label.
Slipping can be due to uneven or
too tightly adjusted friction
clutches.
Dark lines, with always the same A drive belt, a pulley or a drive
distance, across the test label. roller (platen roller) is damaged.

BASIC TROUBLESHOOTING
Printers
Printer fails to print
POSSIBLE FAULT Action
The power / air supplies are Check the power switches and air valves
not switched on
The labels and ribbon are Check the label and ribbon path
not correctly threaded
The applicator is not in the • Check the position of the home
Home Position position sensor
• Check the air supply
• Check for mechanical problems
A fuse has blown Replace the fuse (Back side of the PCU)
(Mains inlet)
The cables are not correctly • Check for loose cables
connected • Check wiring diagram
Machine Stop is activated • Reset the Stop - if mounted.
Input IA1 (in the connection • Check input IA1 - make active if no
block CN1) must be active Stop is mounted.
for a new print to be
allowed
Any error messages in the Check the error list in Technical Manual:
display? Advanced maintenance & trouble shooting
The print head is not in Make sure that the print head is mounted
correct position correctly
Note: Calibration, adjustment or changing of parts on the printer, PCU or

applicator must be done by skilled personnel.

Labels do not stop at the correct location

Labels are slipping on the Clean all rollers thoroughly

platen roller
Label-gap sensor requires Calibrate sensor and labels
calibration
The peel roller is worn or Replace or repair
damaged
The platen roller is worn Replace platen roller
The applicator is not aligned Adjust the alignment between the printer
and the applicator pad.
Drive belts are worn or Replace drive belts
damaged
The applicator pad is Check distance between the plate and
damaged or loose applicator pad. It should be 11mm all over.
If not replace the springs.
A pulley is damaged or Replace or repair
loose
Backfeed is used and the Move the label-gap sensor in the print/
label change direction when feed direction.
the gap is in the label-gap
sensor.
Could happen when the
label is approx. 55mm long
and the backfeed is set to
approx. 19mm


Poor print quality
The print head is dirty Clean the print head - use the cleaning
wipes for the printer
The platen roller is Replace or clean the platen roller, use the
damaged or dirty cleaning wipes for the printer
Incorrect label and ribbon Check the label and ribbon material. Get
material information from supplier. See Part 6.
The ribbon wrinkles
The ribbon is incorrectly Check the threading diagram

threaded
Too low friction on the Adjust the friction clutch
ribbon supply spool
The ribbon guide is not Adjust the position of the ribbon guide
parallel with the ribbon
Too wide ribbon compared Change to another ribbon width
to the printed area
The print head is misaligned Contact service personnel
The ribbon rewind does not operate correctly
The ribbon is incorrectly Check the threading diagram

threaded
Insufficient spring tension Adjust the pressure on the ribbon take-up
for the ribbon take-up roller
The ribbon is dirty Clean the roller thoroughly



M230i Pallet Applicator P150 Essential User Information English EPT022414 1

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Domino Pallet Applicator

(2) EPT022414 Issue 1 December 2015

Domino Printing Sciences plc

© Domino Printing Sciences plc 2015

EPT022414 Issue 1 December 2015 (3)

The machines are manufactured in conformity with the following

Machinery Directive 2006/42/EC

(4) EPT022414 Issue 1 December 2015

The machines are manufactured in conformity with the following

Machinery Directive 2006/42/EC

Managing Director (Mectec Elektronik AB)

EPT022414 Issue 1 December 2015 (5)

(6) EPT022414 Issue 1 December 2015

EPT022414 Issue 1 December 2015 1-1

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Type = The name of the product or Type: M230i-CW100

PN = Part number Domino Printing Science plc

The CE-mark is placed on the serial number

The Declaration of Conformity

EPT022414 Issue 1 December 2015 1-3

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Pallet Applicator – Equipment Information

EPT022414 Issue 1 December 2015 1-5

PCU and Touchpanel PC

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(1) Top cover (10) Cylinder 3 (17) Scanner

(3) Shock absorber (with Circuit (18) Circuit board 2

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Left hand version Right hand version

EPT022414 Issue 1 December 2015 1-9

Main parts of the printer

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Print head down

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PART 2: Issue 1Safety Precaution

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Information - Warning, Caution & Notes

Risk of crushing Sharp edges Laser (option)

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According to EN 60204-1, 3.28 an instructed person is:

According to EN 60204-1, 3.52 a skilled person is:

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GENERAL SAFETY PRECAUTIONS

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MACHINE SAFETY DEVICES

Doors and covers

Protective devices - Guards

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PART 3: TECHNICAL DATA

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Top side view 344