Product manual

Data version: v1.0 1

CONTENETS
一 Safety precautions...................................................... 1

二 producut introduction ......................................... ......4

2.1 Product overview ...............................................4

2.2 Features............................................................4

2.3 Product specifications.............................................. 4

2.4 Main technical parameters.............................................5

2.5 Protective properties..................................................6

2.6 Working environmental conditions............................... ......6

2.7Other features.................................................. .....错误！

未定义书签。

2.8 Battery charging instructions..... ................................ ....6

2.9installation and use instructions.. ......................................8

2.10 Man-machine interface operation instructions ...........................1

2.11 External line defined....................................... ........11

Quality amount of insurance certificate card. .......................... ..11

 一 Safety Precautions
Security definition:
In order to ensure the safety of your personal, equipment and property , please
read this chapter carefully before using our company's power supply
products .
In this manual, safety precautions are divided into the following two
categories:

Danger: The danger caused by failure to operate as required, which may

result in serious injury or even death.。

Note: Due to the danger caused by failure to operate as required, it

may cause moderate or minor injuries, and equipment damage.
1.1 Before installing

Danger
● When unpacking the control system is found to have water, missing parts
or parts damaged, please do not install!
● If the packing list does not match the actual name, please do not install!
● It should be lifted and handled gently, otherwise there is a danger of
damage to the equipment!
● Do not touch the components of the system with your hands, as there is a
danger of injury!

1.2 When installation

Danger
● Please install it on a flame-retardant object ; please keep away from
water, vapor and other liquid substances; keep away from flammable and
explosive substances, otherwise it may cause a fire!
● Do not twist the fixing bolts of the equipment components at will!

Notice
● Do not let wire heads or screws fall into the power supply product ,
otherwise the power supply device will be damaged!
● Please install the power supply in a place with little vibration and
avoid direct sunlight.
● When the power supply unit is installed in a small space , please pay
attention to the installation position to ensure the heat dissipation effect.

1.3 When wiring

1
 Danger
● The instructions in this manual must be followed, and the construction
must be carried out by professional electrical engineers, otherwise
unexpected dangers may occur!
● Before wiring, please make sure that the power supply is in a zero energy
state, otherwise there is a danger of electric shock!
● Please ground the power supply device according to the standard,
otherwise there is a danger of electric shock!
● should never be power output out ( + , - ) of the
battery terminals ( + , - ) are wrong, note marks terminals,
otherwise the power supply device damage!
● Ensure that the distribution lines comply with EMC requirements and the
safety standards of the area. The diameter of the wire used is recommended
by the national standard . Otherwise, an accident may occur!
1.4 Before power on

Danger
● Please confirm whether the voltage level of the input power supply
is consistent with the rated voltage level of the power supply device ,
and whether the wiring position is correct; and pay attention to check
whether the connected line is fastened, otherwise the power supply device
may be damaged!
● Confirm that the power output out whether the voltage level and the
battery nominal voltage levels of the same , the wiring in the correct
position; and note that the wiring is fixed to check, or cause the
battery damage!
● The wiring of all peripheral accessories must follow the instructions of
this manual, and wire correctly according to the circuit connection method
provided in this manual. Otherwise, it may cause an accident!

Notice
● No part of the power supply device needs to be subjected to voltage
withstand test, the product has been tested before leaving the
factory. Otherwise, it may cause an accident!

1.5 After power on

Danger
● Do not open the device cover after power on , otherwise there is a danger
of electric shock!
● Do not touch the power supply unit and peripheral circuits with wet
hands , otherwise there is a danger of electric shock!
● Do not touch any input and output terminals of the power supply device,

2
otherwise there is a danger of electric shock!
● Do not change the factory parameters of the power supply device casually,
otherwise it may cause damage to the equipment!

1.6 In operation

Danger
● Do not touch the cooling fan to test the temperature , otherwise it may
cause burns!
● Non-professional technicians should not detect signals during
operation.Otherwise it may cause personal injury or equipment damage!

Notice
●During the operation of the power supply device , avoid anything falling
into the equipment , otherwise it may cause damage to the equipment!

1.7 During maintenance

Danger
● Do not repair and maintain the equipment with power on. Otherwise there
is a danger of electric shock!
● Confirm that the voltage of the DC output terminal of the power supply
device is less than 12 V , and the maintenance and repair of the power
supply device can be carried out, and the power supply device shall be
subject to ten minutes after the power failure. Otherwise, the residual charge
on the capacitor will cause harm to people!
● Persons without professional training are not allowed to repair and
maintain the power supply device . Otherwise it may cause personal injury
or equipment damage!

二 Product introduction

2.1 Product Overview

3
 Outline drawing

The intelligent AGV charger is a battery intelligent charging device

independently developed and produced by our company; it adopts PWM
high-frequency inverter technology, DSP digital processing technology and
dynamic tracking automatic setting technology , and a built-in high-performance
digital microprocessor intelligently manages battery
charging.Battery for precharge constant current and voltage charging
intelligent multi-stage, the product having a safe and reliable , fast and
efficient energy etc.and has multiple protection functions, effectively
extending the battery life, for a AGV lead-acid batteries,various types of
lithium batteries,and Recharge the nickel-cadmium battery.

2 .2 Product Features
● Small size, light weight, easy installation
● Wide range single-phase power supply input
● High power factor and high efficiency
● High intelligence, the entire charging process is automatically completed
without manual duty
● Perfect protection function

2 .3 Specifications

Naming format of AGV charger:

4
 Description: ① KR: indicates AGV type charger;
② Indicating battery type (letter):
A, representing lithium battery,
B, represents cadmium nickel battery,
C, represents lead-acid batteries . . .

③ Indicates the rated voltage of the battery (letter):

A, represents 24V,
B, represents 36V,
C, represents 48V,

④ Represents an output current of A (digital): 20,30, 40,50,

⑤ Indicates the structure category (letter):

W, represents portable,
L, represents vertical style,
T, represents the tray section, . . .
⑥ Indicating models (digital):(none), representing simple (digital display)
models,
1, Represents the LCD model,
9, which means there is no display.

For example:

Model Battery Type Rated input voltage Rated output voltage level Maximum output current

KRA-A25W lithium battery AC220V DC24V 25A

KRA-A60W lithium battery AC220V DC24V 60A

KRA-C20W lithium battery AC220V DC48V 20A

KRA-C40W lithium battery AC220V DC48V 40A

KRB-A60W cadmium nickel battery AC220V DC24V 60A

2.4 Main technical parameters

Input Charging Output
Weight
Model / Specification power voltage current Size
Kg
AC(V) DC(V) DC(A)
KRA-A25W/24V 220 29.2 25 6
L 361mm
KRA-A25W/24V 220 28 25 6
W 175mm
KRA-A60W/24V 220 29.2 60 7
H 162mm
KRA-C20W/48V 220 58.4 20 6.5

5
KRA-C20W/48V 220 54.6 20 6.5
KRA-C25W/48V 220 58.4 25 6.5
KRA-C25W/48V 220 54.6 25 6.5
KRA-C40W/48V 220 58.4 40 7
KRA-C40W/48V 220 54.6 40 7

2.5 Protective properties

● output short circuit protection for a long time without damaging

● Output overvoltage protection

● Output overcurrent protection reduce output voltage to stop output

● Input undervoltage protection 80Vac

● Input overvoltage protection 300Vac

● Over temperature protection 70℃

2.6 Working environmental conditions

1、 the working temperature -40 ~ +70℃ +45℃ or more load shedding output
2 、relative humidity 10-85% non-condensing
3 、the atmospheric pressure 70k ~ 106kPa
4 、altitude≤2000m or more load shedding output 2000m
5 、no rain, snow invasion
6 、the workplace without serious chemical vapor precipitation, dirt, and other
flammable, explosive, corrosive media.

2.7 Other Features

MTBF >80000h
Cooling method Air cooling
Noise <55db

2.8 Battery charging instructions

1、The charging process of lead-acid batteries is divided into pre-charging,
constant current, and constant voltage stages . Refer to the lead-acid
battery charging curve (Figure 1).

6
 电压
U/I 电流

计时点

状态 恒流均充 恒压均充 恒压均充 恒压浮充 时间

时间 视电池初始容量而定 视电池容量 3小时 /

电压 不定，上升趋势 2.35*N 2.35*N 2.25*N
电流 0.1CA 不定 不定 /

Figure 1 : Lead-acid battery charging curve

2、The charging process of lithium iron phosphate battery is divided into

pre-charge, constant current, and constant voltage stages. Refer to the
charging curve of lithium iron phosphate battery (Figure 2).

Figure 2: Charging curve of lithium iron phosphate battery

3、The charging process of cadmium-nickel batteries is divided into pre-charge,

constant current, and constant voltage stages. Refer to the cadmium-nickel
battery charging curve (Figure 3).

7
 Figure 3: Charging curve of cadmium nickel battery

Note: The charger adopts different charging curves according to different

battery types and different voltages for pre-charging, constant current, and
constant voltage charging.

2.9 Installation and use instructions

关 O
开 I

电源开关 保险 交流输入 直流输出

通讯接口

front back

1. Please unpack the charging device and dispose of the packaging

materials in accordance with local laws and regulations.
2. Please read this manual carefully before using this charging device
3. This charging device support to lead acid batteries, lithium
batteries and nickel-cadmium battery pack charging.
4. Charging machines have a model and power mark on the nameplate, make
sure that the rated voltage, battery charging power flow match your
battery pack.
★ If you are not sure about the parameters of the battery pack, please check
with the battery manufacturer. Excessive charging voltage or excessive
charging current can easily reduce the life of the battery pack or damage
it , and may even cause the battery to burn or explode !
5. According to specifications requires access to qualified AC , turned
input power (on the rear panel power switch " the I " position), the
type of battery, the battery voltage confirmation set of parameters

8
★ If the parameter is incorrect, can be modified ; in not the case
identified , please with the company contact .
6. Disconnect the input power ( turn the power switch on the rear panel to
the "O" position) , and connect the battery (please pay attention to
whether the battery polarity is correct).

7. Turn on the input power again (you can turn the power switch on the rear
panel to the "I" position) , and the charging device will start charging.
After the battery is fully charged , the charger will prompt that
the charging is complete.
★If the battery is not connected to the mains, there may be "E00" and "E03"
fault alarms. Under normal circumstances, the mains fault alarm will be
automatically eliminated in about 5 seconds.

2.10 Man-machine interface operation instructions

2.10.1 Key operation instructions
The right side of the front panel has a " ◀ " or " ▶ " two
press key , a press of a post and release , press
the key bounce reset is active , pressing time is less than 2.5s
is press , large in 2.5s It is a long press , a single short sound
prompt .
2.10.2 Display description
● show the charging voltage , with 1 decimal place , such as: a right
dots 48.5
● shows charging current , with 1 decimal place , such as: no Right 12.3
dots
● Short press the " ◀ " or " ▶ " key to manually switch the
charging voltage or charging current display
● When there is no operation , the display of charging voltage and
charging current will be switched automatically within 5 seconds.

2.10.3 FUNCTION SETTING DESCRIPTION

●When the output voltage is displayed , long press the " ▶ " key for
2.5 seconds to enter the charging voltage management , such as: 04U
●The left number indicates the battery type , 0-lead acid 1-lithium iron

9
 phosphate , battery type charging voltage management
●The middle number indicates the number of battery cells ,
the number*12V=rated charging voltage level
●The letter U on the right represents charging voltage management
● Short press the " ◀ " key , battery type +1
● Short press the " ▶ " key , the number of battery cells + 1
● Press " ◀ " key , exit without saving
● Press " ▶ " button , reset this battery type float and
output , save and exit
★ Note: The charging module must match the battery type and voltage
●When the output current is displayed , long press the "right" button for
2.5 seconds to enter the charging current limit setting , such as: 12A
● Left and the numbers indicate the current limit , without decimals
●The letter A on the right indicates the charging current limit setting
● Short press " ◀ " key , current +1
● Short press the " ▶ " key , the current is -1
● Long press the " ◀ " key , continuous fast current +5
● Long press " ▶ " key to save and exit
★ Note: The charging current limit value must not be greater than the maximum
current limit value of the charging module

2.10.4 Battery is fully tips

The battery is fully charged , and the continuous long tone prompts
When the charger is the charging current is greater than 1A,after a period of

charging, the charging current is less than 0.5A, the battery is at this

time that charge is full, the machine emits a continuous long tone prompt.

Press the key to cancel the voice prompt.

2.10.5 Fault tips

If the charger occurs fault , it will have continuous short sound

prompt and display the fault code as follows:

error code illustrate Processing method
E00 Module Check whether the power switch
communication and the fuse are normal

10
 failure
E01 Module failure Contact after-sales
E02 Module fan Contact after-sales
failure
E03 AC failure Check whether the power switch
and the fuse are normal
E04 Module short Contact after-sales
circuit
protection
E05 Module over Contact after-sales
temperature
protection
E06 Module Contact after-sales
overvoltage
protection

2.11 External line defined

2.11.1 AC input
To connect the input power cord of the charger, please use a socket with an

overcurrent protection device, and pay attention to the socket capacity

(16A).

2.11.2 DC output

The DC output terminal of the charger adopts a power connector, the positive

output is (+), and the negative output is (-).

2.11.3 Signal line

The user's external signal is led out from the aviation socket, and the aviation
socket pins are defined as follows:
Pin definition Remark

1 485A Host computer

communication
2 485B interface
Aviation
socket 3 Public The corresponding
connector signal of the
4 Work charging
external dry contact
5 Normal standby adopts normally
6 Module failure closed output

11
 Quality amount of insurance certificate card

To ensure high quality, the products have been strictly tested before they
leave the factory. The company guarantees to users that the power supply system
listed in the card is guaranteed to have good performance and complete
parts. Provide one-year free warranty service, the warranty regulations are as
follows:

1. During the one-year warranty period from the purchase, if the machine is
damaged or malfunctions, it will be verified by the company’s technicians.

2. If the machine is under normal use, free repairs and replacement parts will
be provided, and the damaged parts after replacement will belong to our company.

3. The power supply device listed in this guarantee card will automatically
expire under the following conditions:

A. Change the name or logo of the company without the consent of the
company .

B. Damage was caused by wrong operation, negligent use, and irresistible

factors.

C, not by the company authorized, without boot repair, modification or

alteration, remove number or seal.

D. Do not install according to the installation requirements provided by the

original factory.

Please keep this card properly, and present this card and purchase receipt for
technical inspection when repairing.

12