Output Summary Page 1

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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Cold Shellside Hot Tubeside
Fluid name Cooling Water Natural Gas
Flow rate (kg/s) 79.400 19.572
Inlet/Outlet Y (Wt. frac vap.) 0.0000 0.0000 1.0000 0.9985
Inlet/Outlet T (Deg C) 35.00 48.74 140.08 50.00
Inlet P/Avg (kPa) 451.32 380.64 10350 10323
dP/Allow. (kPa) 141.38 50.000 53.727 100.00
Fouling (m2-K/W) 0.000170 0.000170
Exchanger Performance
Shell h (W/m2-K) 9672.4 Actual U (W/m2-K) 979.18
Tube h (W/m2-K) 2636.4 Required U (W/m2-K) 841.94
Hot regime (--) Wet Wall Duty (MegaWatts) 4.7043
Cold regime (--) Sens. Liquid Eff. area (m2) 140.23
EMTD (Deg C) 39.8 Overdesign (%) 16.30
Shell Geometry Baffle Geometry
TEMA type (--) BFU Baffle type Double-Seg.
Shell ID (mm) 765.00 Baffle cut (Pct Dia.) 25
Series (--) 1 Baffle orientation (--) Parallel
Parallel (--) 1 Central spacing (mm) 240.00
Orientation (deg) 0.00 Crosspasses (--) 11
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm) 193.68
Tube OD (mm) 19.050 Shell outlet (mm) 193.68
Length (m) 3.050 Inlet height (mm) 42.919
Pitch ratio (--) 1.2499 Outlet height (mm) 42.919
Layout (deg) 30 Tube inlet (mm) 177.82
Tubecount (--) 750 Tube outlet (mm) 177.82
Tube Pass (--) 4
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 10.12 Min Max A 0.108
Tube 47.70 Tubeside 6.24 9.05 B 0.637
Fouling 38.02 Crossflow 0.66 1.68 C 0.091
Metal 4.16 Window 1.03 1.80 E 0.163
F 0.000

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Item No.: 23-HA-103
103_Rating Case_1.htri
 Final Results Page 2
Released to the following company:

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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
Process Data Cold Shellside Hot Tubeside
Fluid name Cooling Water Natural Gas
Fluid condition Sens. Liquid Cond. Vapor
Total flow rate (kg/s) 79.400 19.572
Weight fraction vapor, In/Out (--) 0.0000 0.0000 1.0000 0.9985
Temperature, In/Out (Deg C) 35.00 48.74 140.08 50.00
Skin temperature, Min/Max (Deg C) 36.77 60.73 43.38 96.25
Wall temperature, Min/Max (Deg C) 39.38 74.75 40.03 78.25
Pressure, In/Average (kPa) 451.32 380.64 10350 10323
Pressure drop, Total/Allowed (kPa) 141.38 50.000 53.727 100.00
Velocity, Mid/Max allow (m/s) 1.67 7.17
Mole fraction inert (--) 0.0000
Average film coef. (W/m2-K) 9672.4 2636.4
Heat transfer safety factor (--) 1.0000 1.0000
Fouling resistance (m2-K/W) 0.000170 0.000170
Overall Performance Data
Overall coef., Reqd/Clean/Actual (W/m2-K) 841.94 / 1579.9 / 979.18
Heat duty, Calculated/Specified (MegaWatts) 4.7043 /
Effective overall temperature difference (Deg C) 39.8
EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 40.00 * 0.9977 * 0.9982

See Runtime Messages Report for

warnings.

Exchanger Fluid Volumes

Approximate shellside (L) 800.5
Approximate tubeside (L) 946.9
Shell Construction Information
TEMA shell type BFU Shell ID (mm) 765.00
Shells Series 1 Parallel 1 Total area (m2) 148.13
Passes Shell 2 Tube 4 Eff. area (m2/shell) 140.23
Shell orientation angle (deg) 0.00
Impingement present No
Pairs seal strips 0 Passlane seal rods (mm) 0.000 No. 0
Shell expansion joint No Full support at U-Bend No
Weight estimation Wet/Dry/Bundle 10075 / 8328.1 / 3729.5 (kg/shell)
Baffle Information
Type Parallel Double-Seg. Baffle cut (% dia) 25
Crosspasses/shellpass 11 No. (Pct Area) (mm) to C.L
Central spacing (mm) 240.00 1 40.26 191.25
Inlet/Outlet Spacing (mm) 714.01 2 48.06 150.01
Turn Spacing (mm) 415.20 Baffle overlap (mm) 41.244
Baffle thickness (mm) 6.350 Long. baffle length (m) 2.874
Insulated long baffle No
Use deresonating baffles No
Tube Information
Tube type Plain Tubecount per shell 750
Length to tangent (m) 3.050 Pct tubes removed (both) 3.73
Effective length (m) 3.124 Outside diameter (mm) 19.050
Total tubesheet (mm) 176.00 Wall thickness (mm) 2.108
Area ratio (out/in) 1.2842 Pitch (mm) 23.810 Ratio 1.2499
Tube metal Carbon steel Tube pattern (deg) 30

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Item No.: 23-HA-103
103_Rating Case_1.htri
 Final Results Page 3
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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window 2.16 / 1.47

Flow fractions for heat transfer 0.649

A=0.1083 B=0.6372 C=0.0914 E=0.1631 F=0.0000

Shellside Heat Transfer Corrections

Total Beta Gamma End Fin
0.846 0.791 1.069 0.885 1.000
Pressure Drops (Percent of Total)
Cross Window Ends Nozzle Shell Tube
23.38 55.04 11.84 Inlet 4.86 9.67
MOMENTUM 0.00 Outlet 4.88 4.18
Two-Phase Parameters
Method Inlet Center Outlet Mix F
RPM Sens Gas Wet Wall Ann-Mist 0.0515

H. T. Parameters Shell Tube

Overall wall correction 1.007
Midpoint Prandtl no. 4.57
Midpoint Reynolds no. 28451 554777
Bundle inlet Reynolds no. 16814 520275
Bundle outlet Reynolds no. 27871 437249
Fouling layer (mm)
Thermal Resistance
Shell Tube Fouling Metal Over Des
10.12 47.70 38.02 4.16 16.30
Total fouling resistance 3.88e-4
Differential resistance 1.66e-4
Shell Nozzles Liquid
Inlet at channel end-Yes Inlet Outlet Outlet
Number at each position 1 1 0
Diameter (mm) 193.68 193.68
Velocity (m/s) 2.70 2.72
Pressure drop (kPa) 6.868 6.902
Height under nozzle (mm) 42.919 42.919
Nozzle R-V-SQ (kg/m-s2) 7264.4 7342.0
Shell ent. (kg/m-s2) 7432.9 7512.4

Inlet Outlet Liquid

Tube Nozzle RADIAL RADIAL Outlet
Diameter (mm) 177.82 177.82
Velocity (m/s) 11.98 8.14
Pressure drop (kPa) 5.195 2.245
Nozzle R-V-SQ (kg/m-s2) 9443.5 6412.6

Annular Distributor Inlet Outlet

Length (mm)
Height (mm)
Slot area (mm2)
Diametral Clearances (mm)
Baffle-to-shell Bundle-to-shell Tube-to-baffle
4.7625 11.300 0.7937

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Item No.: 23-HA-103
Case_1.htri
 Supplementary Results Page 4
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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
Type Plain Type None
Fin density (fin/meter) Thickness (mm)
Fin height (mm) Pitch (L/D)
Fin thickness (mm)
Root diameter (mm)
Area/length (m2/m)

Mean Metal Temperatures

Mean shell temperature 40.28 (C)
Mean tube metal temperature in each tubepass, (C)
Tube Pass Inside Outside Radial
1 66.26 63.19 64.60
2 56.29 54.58 55.36
3 46.01 44.88 45.40
4 42.30 41.56 41.90

Longitudinal Baffle Seal Leakage Analysis

TEMA BFU Shell Base Case Case Case Case
Case 1 2 3 4
Seal leakage clearance (mm) 0.000 0.406 0.813 1.626 2.381
Percent fluid leakage past seal 0.00 2.10 5.07 11.03 16.31
Fluid leakage MTD correction 1.000 1.000 0.985 0.958 0.937
Corrected MTD (C) 39.8 39.8 39.2 38.2 37.3
Corrected percent overdesign 16.3 16.3 14.6 11.4 9.0

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Item No.: 23-HA-103
103_Rating Case_1.htri
 Vibration Analysis Page 5
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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
Shellside condition Sens. Liquid (Level 2.3000)
Axial stress loading (MPa) 0.000 Added mass factor 1.762
Beta 3.998
Position In The Bundle Inlet Center U-Bend
Length for natural frequency (m) 0.954 0.480 1.154
Length/TEMA maximum span (--) 0.626 0.315 0.482
Number of spans (--) 6 6 1
Tube natural frequency (Hz) 76.0 176.7 30.9 +
Shell acoustic frequency (Hz) 0.0 0.0 0.0
Flow Velocities Inlet Center U-Bend
Window parallel velocity (m/s) 1.30 1.31 1.31
Bundle crossflow velocity (m/s) 0.54 1.67 0.94
Bundle/shell velocity (m/s) 1.28 2.76 1.55
Fluidelastic Instability Check Inlet Center U-Bend
Log decrement HTRI 0.058 0.038 0.038
Critical velocity (m/s) 2.73 8.75 2.21
Baffle tip cross velocity ratio (--) 0.2001 0.1911 0.4249
Average crossflow velocity ratio (--) 0.1995 0.1906 0.4236
Acoustic Vibration Check Inlet Center U-Bend
Vortex shedding ratio (--) 0.000 0.000 0.000
Chen number (--) 0 0 0
Turbulent buffeting ratio (--) 0.000 0.000 0.000
Tube Vibration Check Inlet Center U-Bend
Vortex shedding ratio (--) 0.069 0.211 0.292
Parallel flow amplitude (mm) 0.002 0.001 0.008
Crossflow amplitude (mm) 0.038 0.024 0.244
Tube gap (mm) 4.760 4.760 4.760
Crossflow RHO-V-SQ (kg/m-s2) 296.14 2772.7 878.03
Bundle Entrance/Exit
(analysis at first tube row) Entrance Exit
Fluidelastic instability ratio (--) 0.578 0.720
Vortex shedding ratio (--) 0.162 0.164
Crossflow amplitude (mm) 0.21595 0.22015
Crossflow velocity (m/s) 1.28 1.30
Tubesheet to inlet/outlet support (mm) None None
Shell Entrance/Exit Parameters Entrance Exit
Impingement device None --
Flow area (m2) 0.029 0.029
Velocity (m/s) 2.73 * 2.76 *
RHO-V-SQ (kg/m-s2) 7432.9 * 7512.4 *
Shell type BFU Baffle type Double-Seg.
Tube type Plain Baffle layout Parallel
Pitch ratio 1.2499 Tube diameter, (mm) 19.050
Layout angle 30 Tube material Carbon steel
Number U-Bend supports 0 Elastic modulus, (MPa) 196282
Use deresonating baffles No Supports/baffle space 0
Program Messages
+ Frequency ratios are based upon lowest natural or acoustic frequency
* Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
using the procedure described in Online Help; You may find that a vibration problem is unlikely.

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Item No.: 23-HA-103
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 HEAT EXCHANGER RATING DATA SHEET Page 6
SI Units

Service of Unit Reinjection Compressor 2nd Stage Discharge cooler Item No. 23-HA-103
Type BFU Orientation Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 148.13 / 140.23 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 148.13 / 140.23 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Cooling Water Natural Gas
Fluid Quantity, Total kg/s 79.400 19.572
Vapor (In/Out) wt% 0.00 0.00 100.00 99.85
Liquid wt% 100.00 100.00 0.00 0.15
Temperature (In/Out) C 35.00 48.74 140.08 50.00
Density kg/m3 999.92 989.35 65.763 96.711 V/L 992.33
Viscosity mN-s/m2 0.7185 0.5562 0.0174 0.0159 V/L 0.5833
Specific Heat kJ/kg-C 4.3138 4.3200 2.6081 2.7653 V/L 4.3060
Thermal Conductivity W/m-C 0.6251 0.6418 0.0540 0.0447 V/L 0.6420
Critical Pressure kPa
Inlet Pressure kPa 451.32 10350
Velocity m/s 1.67 7.17
Pressure Drop, Allow/Calc kPa 50.000 141.38 100.00 53.727
Average Film Coefficient W/m2-K 9672.4 2636.4
Fouling Resistance (min) m2-K/W 0.000170 0.000170
Heat Exchanged 4.7043 MegaWatts MTD (Corrected) 39.8 C Overdesign 16.30 %
Transfer Rate, Service 841.94 W/m2-K Calculated 979.18 W/m2-K Clean 1579.9 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design Pressure kPaG 1500.0 13100
Design Temperature C 150.00 180.00
No Passes per Shell 2 4
Flow Direction Upward Downward
Connections In mm 1 @ 193.68 1 @ 177.82
Size & Out mm 1 @ 193.68 1 @ 177.82
Rating Liq. Outmm @ 1 @
Tube No. 750.00 OD 19.050 mm Thk(Avg) 2.108 mm Length 3.050 m Pitch 23.810 mm Tube pattern 30
Tube Type Plain Material Carbon steel Pairs seal strips 0
Shell ID 765.00 mm Kettle ID mm Passlane Seal Rod No. 0
Cross Baffle Type Parallel Double-Seg. %Cut (Diam 25 Impingement Plate None
Spacing(c/c) 240.00 mm Inlet 714.01 mm No. of Crosspasses 11
Rho-V2-Inlet Nozzle 7264.4 kg/m-s2 Shell Entrance 7432.9 kg/m-s2 Shell Exit 7512.4 kg/m-s2
Bundle Entrance 1643.5 kg/m-s2 Bundle Exit 1661.1 kg/m-s2
Weight/Shell 8328.1 kg Filled with Water 10075 kg Bundle 3729.5 kg
Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 10.12 Shellside 1.67 A 0.108
Tube 47.70 Tubeside 7.17 B 0.637
Fouling 38.02 Crossflow 2.16 C 0.091
Metal 4.16 Window 1.47 E 0.163
F 0.000

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Item No.: 23-HA-103
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 HEAT EXCHANGER SPECIFICATION SHEET Page 7
SI Units

Job No.
Customer TPOT Reference No.
Address Proposal No.
Plant Location Date 23/02/22 Rev 1
Service of Unit Reinjection Compressor 2nd Stage Discharge cooler Item No. 23-HA-103
Size 765 x 3050 mm Type BFU Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 148.13 / 140.23 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 148.13 / 140.23 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Cooling Water Natural Gas
Fluid Quantity, Total kg/hr 285840 70459
Vapor (In/Out) 70459 70351
Liquid 285840 285840 108.40
Steam
Water
Noncondensables
Temperature (In/Out) C 35.00 48.74 140.08 50.00
Specific Gravity 1.0004 0.9898 0.9928
Viscosity mN-s/m2 0.7185 0.5562 0.0174 0.0159 V/L 0.5833
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kJ/kg-C 4.3138 4.3200 2.6081 2.7653 V/L 4.3060
Thermal Conductivity W/m-C 0.6251 0.6418 0.0540 0.0447 V/L 0.6420
Latent Heat kJ/kg 2164.9 2182.4
Inlet Pressure kPa 451.32 10350
Velocity m/s 1.67 7.17
Pressure Drop, Allow/Calc kPa 50.000 141.38 100.00 53.727
Fouling Resistance (min) m2-K/W 0.000170 0.000170
Heat Exchanged 4704284 W MTD (Corrected) 39.8 C
Transfer Rate, Service 841.94 W/m2-K Clean 1579.9 W/m2-K Actual 979.18 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kPaG 1500.0 / 13100 /
Design Temperature C 150.00 180.00
No Passes per Shell 2 4
Corrosion Allowance mm 3.200 3.200
Connections In mm 1 @ 193.68 1 @ 177.82
Size & Out mm 1 @ 193.68 1 @ 177.82
Rating Intermediate @ @
Tube No. 375U OD 19.050 mm Thk(Avg) 2.108 mm Length 3.050 m Pitch 23.810 mm
Tube Type Plain Material Carbon steel Tube pattern30
Shell Carbon steel ID 765.00 OD 790.40 mm Shell Cover (Integ.)
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type Double-Seg. %Cut (Diam) 25 Spacing(c/c) 240.00 Inlet 714.01 mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type None
Bypass Seal Arrangement 0 pairs seal strips Tube-Tubesheet Joint Expanded (No groove)
Expansion Joint Type
Rho-V2-Inlet Nozzle 7264.4 kg/m-s2 Bundle Entrance 1643.5 Bundle Exit 1661.1 kg/m-s2
Gaskets-Shell Side Tube Side
- Floating Head
Code Requirements TEMA Class R
Weight/Shell 8328.1 kg Filled with Water 10075 kg Bundle 3729.5 kg
Remarks:

Reprinted with Permission (v7.3.2)

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Item No.: 23-HA-103
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 U-Bend Schedule Page 8
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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles
Number Straight Bend Total
Row of Tubes Length Diameter Length
(-) (-) mm mm mm
1 27 3050.0 57.150 6189.8
2 27 3050.0 98.390 6254.6
3 27 3050.0 139.63 6319.4
4 27 3050.0 180.87 6384.1
5 27 3050.0 222.11 6448.9
6 27 3050.0 263.35 6513.7
7 27 3050.0 304.59 6578.5
8 26 3050.0 345.83 6643.3
9 25 3050.0 387.07 6708.0
10 24 3050.0 428.31 6772.8
11 23 3050.0 469.55 6837.6
12 21 3050.0 510.79 6902.4
13 19 3050.0 552.03 6967.2
14 17 3050.0 593.27 7031.9
15 14 3050.0 634.51 7096.7
16 11 3050.0 675.75 7161.5
17 6 3050.0 716.99 7226.3
Total 375

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Item No.: 23-HA-103
103_Rating Case_1.htri
 Drawings Page 9
Released to the following company:

Xist 7.3.2 23-02-2023 22:05 SN: 46639- SI Units

Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles

765
mm

3.05
m

Item number 23-HA-103 Total tube inlet nozzles 1 Stream ID Shellside Tubeside
TEMA type BFU Total tube outlet nozzles 1 Stream name Cooling Water Natural Gas
Shell diameter 765 mm Total shell inlet nozzles 1 Flow, kg/s 79.400 19.572
Tube length 3.05 m Total shell outlet nozzles 1 Pressure drop, kPa 141.38 53.727
Dry weight 8328 kg/shell Temperature, C 35.00 48.74 140.08 50.00
Wet weight 10075 kg/shell Wt. fraction vapor 0.0000 0.0000 1.0000 0.9985
Bundle weight 3729 kg/shell Pressure, kPa 451.32 309.95 10350 10296

Item No.: 23-HA-103 C:\Users\PRADEEP YADAV\Desktop\Amar Kumar Yadav Part Time\Heat Exchanger Rating\Working\R1_23.02.23\23-HA-103_Rating Case_1.htri
 Drawings Page 10
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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles

Item number 23-HA-103

TEMA type BFU
193.68 mm Shell ID 765.00 mm
Actual OTL 753.70 mm
Height under inlet nozzle 42.919 mm
Height under outlet nozzle 42.919 mm
Tube type Plain
Tube OD 19.050 mm
Tube pitch 23.810 mm
Tube layout angle 30 deg
Tubes 750
Tube positions available 750
Tie rods 6
Seal strip pairs 0
Tube Passes 4
Parallel passlane width 22.000 mm
Perpendicular passlane width 38.100 mm
Baffle cut % diameter 25

TUBEPASS DETAILS
Pass Rows Tubes
1 27 187
2 27 187
3 27 188
4 27 188

SYMBOL LEGEND
Tube
Dummy Short Tube
Dummy Long Tube
Plugged Tube
Tie Rod
Seal Rod
Impingement Rod

1 2
193.68 mm 4 3

Item No.: 23-HA-103 C:\Users\PRADEEP YADAV\Desktop\Amar Kumar Yadav Part Time\Heat Exchanger Rating\Working\R1_23.02.23\23-HA-103_Rating Case_1.htri
 Drawings Page 11
Released to the following company:

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Rating - Horizontal Multipass Flow TEMA BFU Shell With Double-Segmental Baffles

4549
mm
482 1099
mm mm

T1 S2

790
mm

Fixed Slotted

T2 S1

1501 1368
mm mm
3251
Bundle Extraction Length
mm

138
mm

T1 S2

815 815
mm mm

815 639
815 mm
mm mm

T2 S1
138
mm

Front Channel Shell

Nozzles OD, mm Rating Design Shell Tube Weight kg Company

S1 Inlet 219.07 Pres (kPaG) 1500 13100 Bundle 3729 Customer TPOT Ref
S2 Outlet 219.07 Temp (C) 150 180 Dry 8328 Item 23-HA-103
T1 Inlet 219.07 Passes 2 4 Wet 10075 Service Reinjection Compressor 2nd Stage Discharge cooler
T2 Outlet 219.07 Thic k (mm) 12.7 2.108 TEMA BFU Setting Plan
Date 23/02/22 By
Diagram Rev 1

Item No.: 23-HA-103 C:\Users\PRADEEP YADAV\Desktop\Amar Kumar Yadav Part Time\Heat Exchanger Rating\Working\R1_23.02.23\23-HA-103_Rating Case_1.htri