System Manual

TEM Evolution System

List of limit values, PLC release: 2.29.39

Last revised on: 17.07.2008

Docu-ID: GW2020_2.29.39EN-CPU-1

We reserve the right to make technical alterations to the drawings and particulars in this documentation package, if this should become necessary to improve the
engines. Reprints and duplication of any kind, either in whole or in part, require our written permission.
 System Manual

This documentation applies for the following series:

TCG 2020 V12K – V16K

TCG 2020 V12 – V16
TCG 2020 V20

Imprint
MWM GmbH
Service VS
Carl-Benz-Straße 1
D-68167 Mannheim
Phone: +49 (0) 6 21 3 84-0
Fax: +49 (0) 6 21 3 84-88 41
www.mwm.net
Printed in Germany
All rights reserved

© GW2020_2.29.39EN-CPU-1
 TEM Evolution System

Notes

1 Notes

1.1 Validity 1.2 Design of the List of Limit Values

This List of Limit Values is only valid for gas engines disbributed by MWM
equipped with the TEM Evo System. It is only suitable for the engine type as
indicated on the front page. Column Explanation

The List of Limit Values is valid for the following software release until a new Identification
List of Limit Values will be published:
Name of the limit value
• 2.29.39
Sensor monitoring
Please observe the following documents:

 • Operating instructions of MWM

• System manual of the TEM-Evo systems, particularly the
system manual “Operation log”«
Fault

Alarm
Event of »fault« type
The genset is immediately shut off.

Event of »alarm« type

This alarm is registered in the operation log as an infor-
mation.

Time of delay with Limit value for monitoring with delay time
unit

RA RA: Remote acknowledgement

10 h: Remote acknowledgement every 10 h possible
X: Fault that can be remotely acknowledged
(alarms can always be remotely acknowledged)

Monitoring

Monitoring of the measured value for compliance with

the limit values

Undershooting of a limit value with a fault

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Notes

Column Explanation 1.3 Abbreviations

Undershooting of a limit value with an alarm Abbreviations Explanation

Undershooting of a limit value with a message AES Demand of external starting preparations

Exceeding a limit value with a fault AKR Anti-knock governor

Exceeding a limit value with an alarm AVW Preheating air inlet

Exceeding a limit value with a message AWG Exhaust wastegate

Limit value Limit value for monitoring with a unit BY Exhaust bypass
For limit values depending on parameters the
respective value is indicated resulting from the CH4 Additional CH4 compensation
standard value of the parameter.
CH4K Extension of option CH4.
The proceeding how to determine the limit value from
the standard value of the parameter is described under DK Leakage check
column »Comment«.
GK Intercooler circuit
Delay Time of delay with unit
GKS Intercooler-dry cooler
RA see above
GKV Valve position of GK valve
Comment Comment
GL Monitoring of the generator bearing temperatures

GLU Generator air temperatures

GW Generator winding temperatures

HK Heat utilization with heating circuit

HKV Valve position of HK valve

MK Jacket water control

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Notes

Abbreviations Explanation Abbreviations Explanation

NA Handling of mains fault VKWT Jacket water temperature before jacket water jacket
water heat exchanger
NATL Monitoring of the exhaust gas temperature after exhaust
turbocharger VNK Heating water temperature before emergency cooler

NAWT Exhaust gas temperature after exhaust heat exchanger VSWT Measuring jacket water/heating water before lube oil
heat exchanger
NFI Lube oil pressure after filter
xM Parameterisable messages
NK Emergency cooling circuit
xMW Parameterisable data
NKS Emergency cooler - dry cooler
xPR Parameterisable control circuits
NKV Valve position NK valve
ZG Dual gas operation with change of the gas type only at a
NKAT Monitoring of the exhaust gas temperature after catalyst standstill
NMOT Monitoring of the exhaust gas temperature after engine

QEÜ Acknowledgement externalas monitorings

REC Recording of receiver pressure

RL Control of cabin air temperature

RL1 Cabin ventilation with admixture or frequency-controlled

coolers

SATL Measuring and limitation of the exgaust turbocharger

speed

VAWT Measuring of the heating water temperature before

exhaust gas heat exchanger

VBP Compressor bypass

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 TEM Evolution System

List of Limit Values

2 List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

P145 Crank case Fault 0 ms
Fault 10 mbar 0 ms After start-up phase; limit value at rated
speed 1800 rpm: 20,0 mbar
Alarm -10 mbar 5 min with engine running
P196 Lube oil before filter Fault 500 ms
Fault 2,8 bar 0 ms Operational oil pressure
Alarm 3 bar 0 ms X Operational oil pressure
Fault 0,3 bar 2s Prelubrication; Delay with shutdown: 60 s
T201 Receiver Fault 500 ms [GK]
Fault 57 °C 2s Limit value: Par. 13800 + 5,0K
Message 55 °C 2s Limit value: Par. 13800 + 3,0K
Message 52 °C 5 min Power reduction; Limit value: Par. 13800;
Island: Delay 30s
T202 Jacket water GK inlet Fault 500 ms [GK]
T203 Inlet air Alarm 500 ms
Fault 40 °C 2 min [RL without T404]; Limit value par. 13900
Alarm 0 °C 0 ms Engine must have run for at least 1 hour;
Limit value par. 23230 - 5.0K
Alarm 35 °C 2 min [RL without T404]; Limit value Par. 13900
- 5.0K
Message 30 °C 0 ms With [AVW] limit value: Par. 23230/23231
+ 3.0K

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

T206 Jacket water engine outlet Fault 500 ms
Fault 98 °C 2s X
Alarm 96 °C 2s
Message 20 °C 240 min
T501 Main bearing Alarm 500 ms [GLT] [2020]
T202 Jacket water GK inlet Fault 500 ms
Fault 98 °C 2s
Message 80 °C 5 min Power reduction; Limit value: Par. 13400;
Island: Delay 30s
T208 Lube oil Fault 500 ms
Fault 110 °C 2s
Alarm 105 °C 2s
L234 Lube oil level Fault 500 ms
L234.1 Lube oil level Filtered value
Fault 30 % 20 s With the engine at standstill delay 1s
Fault 120 % 20 s With the engine at standstill delay 1s
Message 95 % 0 ms Enabling only during oil change
Message 50 % 0 ms Enabling only during oil change
P371 Start air press. Fault 500 ms [2032, 2020 V20] enabling with par.
13030
Fault 4 bar 10 s Enabling: par. 13030; Limit value: at
standstill par. 23050
Alarm 18 bar 15 s Enabling: par. 13030; Limit value: par.
23050
S492 Speed T/C A Alarm 5s [SATL]
Fault 819 1/s 60 min Limit value: Par. 15210 + 5% (V20: 976
1/s)

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

S493 speed T/C B Alarm 5s [SATL+(2020 V20, 2032)]
Fault 819 1/s 60 min Limit value: Par. 15210 + 5% (V20: 976
1/s)
T494 Exhaust after T/C A Alarm 500 ms [NATL]
Alarm 550 °C 2s Limit value: par. 15111 / 15113
Alarm 550 °C 10 min Enabling from 80% of load
T495 Exhaust after T/C B Alarm 500 ms [NATL+(2020 V20, 2032)]
Alarm 550 °C 2s Limit value: Par. 15111 / 15113
Alarm 550 °C 10 min Enabling from 80% of load
T204 Cold junction A Fault 500 ms
T205 Cold junction B Fault 500 ms
T461 Combustion chamber A1 Fault 500 ms For each cylinder individually
Fault 600 °C 6s
Fault 240 °C 2 min Limit value 50K-120K below average
value; Island operation: 10 min
Alarm 240 °C 20 s Limit value 50K-120K below average
value
T471 Combustion chamber B1 Fault 500 ms For each cylinder individually
Fault 600 °C 6s
Fault 240 °C 2 min Limit value 50K-120K below average
value; Island operation: 10 min
Alarm 240 °C 20 s Limit value 50K-120K below average
value
T46x.7 Combustion chamber average Average value side A
Fault 450 °C 0 ms Limit value 100K (mains) / 160K (island)
above set value

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

T47x.7 Comb. chamber aver. B Average value side B
Fault 450 °C 0 ms Limit value 100K (mains) / 160K (island)
above set value
T4xx.2 Act. combustion chamber Filtered value
Fault 150 °C 0 ms
Deviation comb. chamber control
Fault 10 °C 5 min Delay variable
Gas mixer limit stop lean
Message 4s Stop position not reached
Gas mixer start position OK
Alarm 0 ms Stop position not reached
Message 0 ms Stop position not reached
S200 Engine speed Fault 200 ms
Fault 1725 rpm 200 ms Limit value: Par. 11108 + 15% (or. +20%)
Alarm 1725 rpm 0 ms Limit value: Par. 11108 + 15% (bzw.
+20%), w. auto acknowledgement
Fault 1350 rpm 500 ms Limit value depending on condition
Alarm 80 rpm 0 ms Speed bef. start
DZR TDC sensor error TDC-signal missing
Fault 2s Enabling with the engine running
Alarm 0 ms Enabling with the engine running, auto
acknowledgement
DZR Tooth number fault
Fault 2s Enabling with the engine running
Alarm 0 ms Enabling with the engine running, auto
acknowledgement

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

DZR TDC mixed up with gear ring
Fault 2s
G197.1 Throttle valve position Fault 0 ms Feed back tension
G197.Throttle valve position Fault 0 ms
G197.2 DZR Ukal 0% Fault 0 ms Calibration voltage 0%
G197.3 DZR Ukal 100% Fault 0 ms Calibration voltage 100%
DZR Calibration
Fault 15 s Calibration failed
G197.4 DZR current actuator Fault 0 ms
DZR Current derating
Alarm 5s Enabling during load run
DZR Short circuit power stage
Fault 0 ms
G177.1 Throttle valve position B (V) Fault 0 ms [2020 V20] Rückmeldespannung
G177 Throttle valve position B Fault 0 ms [2020 V20]
G177.2 DZR B Ukal 0% Fault 0 ms [2020 V20] Calibration voltage 0%
G177.2 DZR B Ukal 100% Fault 0 ms [2020 V20] Calibration voltage 100%
DZR B Calibration [2020 V20]
Fault 15 s Calibration failed
G197.4 DZR B current actuator Fault 0 ms [2020 V20]
DZR Current derating [2020 V20]
Alarm 5s Enabling during load run
DZR B Short circuit power stage [2020 V20]
Fault 0 ms
AKR Knock sensor fault bank A [AKR]
Alarm 0 (code) 10 s Enabling from 50% of load

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 TEM Evolution System

List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

AKR Knock sensor fault bank B [AKR]
Alarm 0 (code) 10 s Enabling from 50% of load
ZA maximum adjustment ignition timing [AKR] Strong ignition timing adjustment
side A Alarm 0 ms Strong ignition timing adjustment; limit
value; Par 11503 - 6.0 °, bit coded
indication
ZA maximum adjustment ignition timing [AKR] Strong ignition timing adjustment
side B Alarm 0 ms Strong ignition timing adjustment; limit
value; Par 11503 - 6.0 °, bit coded
indication
Critical fault! Engine test required! [AKR] Maximum ZZP-adjustment
Fault -9 ° 6s Limit value: Par. 11502-1.0°; at least 3.0 °
AKR Speed signal [AKR] Error speed signal
Alarm 0 ms Enabling during load run
Anti-knock governor available [AKR]
Alarm 0 ms AKR-card missing
Ignition system ignites Feedback from ZA
Fault 3s Ignition does not ignite
Ignition system error code Fault message from ZA
Fault 0 (code) 3s 5min after appearance of alarm: Delay = 0
Alarm 0 (code) 0 ms
Ign. system capacitor discharge bank A Error capacitor discharge
Alarm 0 (code) 1 min
Message 0 (code) 0 ms
Ign. system capacitor discharge bank B Error capacitor discharge
Alarm 0 (code) 1 min
Message 0 (code) 0 ms

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

Ign. system condition serial connection Timeout ZA-communication
S Fault 10 s
Ign. system condition serial connection Error ZA-communication
W Message 0 ms
xxxx Number of start attempts
Fault 3 0 ms X
T209 Generator-winding U Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T210 Generator-winding V Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T211 Generator-winding W Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T459 Generator bearing A Fault 500 ms [GL]
Fault 60 °C 2s Limit value: Par. 13501
Alarm 55 °C 2s Limit value: Par. 13501 - 5.0K
T460 Generator bearing B Fault 500 ms [GL]
Fault 60 °C 2s Limit value: Par. 13501
Alarm 55 °C 2s Limit value: Par. 13501 - 5.0K
E121 Generator protection Input security chain
Fault 0 ms X
E198 Actual power generator Fault 500 ms X

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

E198.2 Actual power Filtered value
Fault 105 % 2 min Overload; Limit value: Par. 13100 + 5%
Fault 120 % 5s Overload
Fault -5 % 12 s X Reverse power; Delay Par. 13510
E198.8 Actual power in KW
Fault 410 kW 60 min X Minimum load 620, 2020, 2020K; V12:
305kW, V16: 410kW, 2020 V20: 585 kW
Alarm 410 kW 45 min Minimum load 620, 2020, 2020K; V12:
305kW, V16: 410kW, 2020 V20: 585 kW
Power reduction due to receiver temper- [GK]
ature Message 0% 0 ms Enabling with message T201/T378
Power reduction due to jacket water
temperature Message 0% 0 ms Enabling with message T207
Power reduction due to throttle
Fault -40 % 0 ms
Message 0% 2 min Island: Delay 30s
Power reduction due to CH4-value [CH4]
Message 0% 0 ms Enabling with message Q311
Power reduction due to AKR [AKR]
Message 0% 2 min Island: Delay 30s
Alarm 0% 0 ms Misadjustment Par. 11502
Power reduction due to T/C speed [SATL]
Message 0% 0 ms Island: Delay 30s
E199 Analogous demand Fault 500 ms Only on demand 4..20mA
E199.7 demand active
Message 30 % 0 ms

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

Deviation power control
Fault 5% 5 min On start and retrace of the engine: limit
value 20%
Synchronization
Fault 10 min X Timeout synchronization
E104 Mains fault [NA]
Fault 30 s
Alarm 0 ms
Message 0 ms
Mains fault sequencial failure [NA]
Fault 0 ms
P124 Gas pressure gas control system
A Fault 0 ms X [CH4] Auto acknowledgement (par.
12900)
P125 Leakage check gas A [DK]
Fault 1 min Timeout leakage check
T147 Temperature monitor gas control
system Fault 0 ms
Q311 CH4-value Fault 2s [CH4]
Fault 38 % 5 min Limit value: Par. 12806
Message 38 % 0 ms Limit value: Par. 12806
Message 0% 30 s Deselection; enabling/limit value: par.
12810, par. 12811
Message 50 % 5 min Power reduction; Limit value: par. 12803;
Island: Delay 30s

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 TEM Evolution System

List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

Stop due to CH4 calibration [CH4K]
Fault 75 min Timeout calibration
Alarm 75 min Timeout calibration
T289 Heating water-return Alarm 500 ms [HK] Enabling with par. 14009
Message 80 °C 0 ms [NK]; Limit value: par. 24510
T290 Heating water before KWT Alarm 500 ms [VKWT]
T291 Heating water flow Fault 500 ms [HK] Enabling with par. 14008
T286 Exh. after engine Alarm 500 ms [NMOT]
Alarm 550 °C 2s Limit value: par. 15111 / 15113
T287 Exhaust after KAT Fault 500 ms [NKAT]
Fault 550 °C 2s Limit value: par. 15111 / 15113
T288 Exhaust after AWT Alarm 500 ms [NAWT]
Alarm 180 °C 2s Limit value: Par. 15112
P157 Exhaust back press. too high Limit value switch
Alarm 50 mbar 2 min
Exhaust bypass AWT limit stop closed [HK+BY]
Message 500 ms
T276 Overtemperature limiter 1 [HK] Input security chain
Fault 0 ms X
T277 Safety temperature monitor [HK] Input security chain
Fault 0 ms X
P278 Overpressure limiter a [HK] Input security chain
Fault 0 ms X
P278.1 Overpressure limiter b [HK] Input security chain
Fault 0 ms X

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

P279 Overpressure limiter 1 [HK] Input security chain
Fault 0 ms X
L280 Low water heating circuit [HK] Input security chain
Fault 0 ms X
P281 Heating circuit pump [HK] Input security chain
Fault 0 ms X
P457 Pump coupling circuit [HK] Input security chain
Fault 0 ms X
T435 Overtemperature limiter 2 [HK] Input security chain
Fault 0 ms X
P437 Overpressure limiter 2 [HK] Input security chain
Fault 0 ms X
S397 HK Control valve position Alarm 500 ms [HKV]
HK Ctrl. valve limit stop cold [MK, HK]
Message 500 ms
HK Ctrl. valve limit stop warm [MK, HK]
Message 500 ms
P126 Jacket water pump
Fault 3s X
L123 Low water engine cooling circuit Input security chain
Fault 0 ms X
S000 Intercooler-control valve position Alarm 500 ms [GKV] Position feedback
GK Ctrl. valve limit stop warm [GK]
Message 500 ms
GK Ctrl. valve limit stop cold [GK]
Message 500 ms

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 TEM Evolution System

List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

P309 Intercooler pump [GK]
Fault 3s X
L308 Low water intercooler circuit [GK] input security chain
Fault 0 ms X
T405 Intercooler-dry cooler outlet Alarm 500 ms [GKS] enabling with par. 13085
S000 NK Control valve position Alarm 500 ms [NKV] position feedback
NK Control valve limit stop warm [NK]
Message 500 ms
NK Control valve limit stop cold [NK]
Message 500 ms
T419 Emergency cooler-dry cooler- Alarm 500 ms [NKS] Enabling with par. 14055
outlet
T404 Cabin air Alarm 500 ms [RL1x] enabling with par. 13092
Fault 40 °C 2s Limit value: par. 13900
Alarm 35 °C 2s Limit value: par. 13900 - 5,0K
Message 32 °C 2s Limit value: par. 13900 - 8,0K
Cabin ventilation [RL]
Fault 3s Delay during start 60s
Cabin ventil. flap limit stop warm [RL1x]
Message 500 ms
Cabin ventil. flap limit stop cold [RL1x]
Message 500 ms
P127 Gas pressure gas control system [ZG]
B Fault 0 ms X [CH4] Auto acknowledgement (par.
12900)

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 TEM Evolution System

List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

P128 leakage check gas B [ZG+DK]
Fault 1 min Timeout leakage check
T131 Temperature monitor gas control [ZG]
system B Fault 0 ms
E149 Voltage supply Fault 500 ms
Alarm 20 V 0 ms
Alarm 30 V 0 ms
Exxx Earth leakage monitor switching Fault 0 ms
cabinet Alarm 10 kOhm 5s
G143 Circuit breaker TEM swtiching
cabinet Fault 0 ms
H141 Internal quick stop
Fault 0 ms
H117 Ext. quick stop without heat Input security chain
removal Fault 0 ms
H116 Ext. quick stop with heat removal Input security chain
Fault 0 ms X
Security chain Security chain open
Fault 0 ms X
xxxx Number of prelubrication faults
Fault 5 0 ms
Alarm 0 0 ms 1st Prelubrication fault
Parameterisable message 01 [xM] par. message; free text
Message 0 ms X Limit value, delay, enabling parameter-
isable

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List of Limit Values

Identification Sensor monitoring RA Monitoring Limit value Delay RA Comment

Parameterisable measured value 01 Alarm 500 ms [xMW] Par. measured value; free text
Message 0 0 ms X Limit value, delay, enabling parameter-
isable
Message 0 0 ms X Limit value, delay, enabling parameter-
isable

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