Higher Technological Institute (ITT) | Mechanical Engines Subject: Production Engineering | Code._| ENG 251, ME 201 [Bxaminer: | Dr. Said H. Zoalfakar Time. [90 min Exam Type: | Final Written Examination [rm, | Jan.2023 ‘Answer the following questions + | Question 1. [10 Marks a) What are the main components of ultrasonic machining system? Briefly discuss each component. [4 marks] b) What are the main Functions of dielectric fluid in EDM? [3 marks] ©) Describe with sketch the three types of electrochemical machining [3 marks] Question 2 [20 Marks] 2) Show with sketch Zones of Friction Stir Welds. (3 marks} b)_Desoribe the exothermic reaction (in which heat is produced ) of the thermit welding, (3 marks] ©) Mlustrate with sketch the principle of PAW. Also, What are difference between Transferred arc mode and Non-transferred mode in plasma Arc Welding? [4 marks} Question 3_[10 Marks] a) Describe the three statistical criteria are used for average roughness [3 marks] +) The planner estimates that a work order will need several operations. One operation will need elements for the cycle consisting of 1,7, 0.28, 0.81 and 0.17 min. the lot quantity will be 200. The labor cost 15S, the overhead rate is 80% and machine hour rate is 85 %, Ifthe material cost $10/kg, finshed weight 0.6 kg and material losses 5%, find: [7 marks} ~ Pieces per hour, eycle hours per 100 unit and unit estimate time, ot av The labor cost, machine cost and full cost for one unit, and If the markup rate on cost 15%. What isthe price and the profit of one unit? 4 [10 Marks] a) What are the reasons for controlling Surface Roughness, B marks} b) A cemented carbide tool is used to tum a part with length = 18.0 in and diameter = 3,0 in, The parameters in the Taylor equation are: n = 0.27 and C = 1200. The rate for the operator and machine tool = $33.00/hr, and the tooling cost per cutting edge = $2.00, It takes 3.0 min to load and unload the workpazt and 1.50 min to change tools. The feed = 0.013 in/rev. Determine: (a) cutting speed for maximum production rate, (b) tool life in min of cutting, and (c) cycle time and cost per unit of product. {7 marks} Good luck @ CamScanner = li92 4>s.uaall_ Higher Technological Institute (HTD) _ Department of Mechanical Engineering Academic Year: | 2022/2023 Term: | Nov.2022__ Mid-Term Time: [50Min. Production Engineering Code: | ENG 251 Examiners: Prof. Associate: Said Zoalfakar | Groups: | 21, 22,25 Attempt the following questions: A. Describe the differences between conventional and non-conventional machining. [2 Marks] 4, What are the importance of the non-traditional processes? [3 Marks} 3. Mlustrate with sketch the principle of work of USM. And what are the parameters that affect on the performance of USM? [6 Marks] 4. What are the parameters that affect on the performance of WJM? [4 Marks] 5. A sample job is estimated require 2 hour for setup and three cycle elements are 0.15, 0.11 and 0.53 min. The lot quantity will be 83. Find the pieces per hour, hours per 100 units and unit estimated time. Including afair share of the setup. The labor cost =$17.S0/hr the machine hour rate is 185%, Find the full cost if the material = $ 1.15 per unit the cost plus markup is 10%, What the price for the unit and the job. [5 Marks} Best wishes CamScanner = li92 4>s.uaall