Introduction

TOYO New Generation Ball Sorting Machine

Date : Mar 18, 2020

Name : Charles Gu
Title : Director, International Sales
E-Mail : charles.gu@toyo-gb.com

4F, 2-3-10, Shinjuku TEL : +81 3 6457 8080

Shinjuku-ku FAX : +81 3 5362 3302
Tokyo 1600022 URL : www.toyo-gb.com
Japan E-Mail : toyo@toyo-gb.com
1. General Introduction

It is necessary to discharge and sort heavy and numerous grinding media from the mill to achieve the optimum
ball charge composition and filling level. Generally-speaking, ball charge composition and the filling level are
not always at their as sorting grinding media can be time consuming and costly. In most cases, grinding media
is used without being sorted once it is charged to the mill, as cost-effectiveness must be balanced against the
power sorting accuracy of some technology. To address this issue, TOYO has developed a new generation
grinding media sorting machine which quickly and efficiently detects deformed or broken balls and other
foreign materials such as nuts and bolts, etc. The results have proven to reduce ball mill inventory and costs
as well as reducing mill downtime. Balls from 15mm to 100mm can be sorted by this single machine which
also has low impact in terms of noise and dust emissions. It also helps reduce the maintenance load due to
its simple structure.

2. Advantage

✓ ACCURANCY
Automatic elimination of DUST, SCRAP, DEFORMED BALL and BROKEN BALL
✓ SPEEDY
Selected Octagonal rotary screen and Fast-Pass design of large diameter ball for sorting rate more quickly
✓ Universal Design
11 sorting classes + 1 remove dust and scrap + 1 deformed and broken ball only single package
✓ Working Environment (optional select)
If 40ft container model is chosen, noise and dust reduction might be realized.
If low floor hopper model*1 is chosen, dropping ball risk might be reduce with only little human action.
(*1 Including vibrating feeder and chain conveyer)

3. Overview (Installed 40ft container model)

(1) Zone
④ ③ ② ①

Fork lift and truck platform are not included in our package.

4F, 2-3-10, Shinjuku TEL : +81 3 6457 8080

Shinjuku-ku FAX : +81 3 5362 3302
Tokyo 1600022 URL : www.toyo-gb.com
Japan E-Mail : toyo@toyo-gb.com
 There are 4 functions in independent zone,
①CHARGE ZONE : Grinding media go into machine through hopper and chute
②PRIMARY ZONE : Dusts, coarse materials and nibs are removed in rotary screen
(removed all less than 15mm objects)
③SELECTING ZONE : Large deformed, broken balls and scraps are removed by rubber belts
④SORTIONG ZONE : Grinding media are sorted to 11 sizes efficiently and correctly
by Octagonal rotary screen. (17,20,25,30,40,50,60,70,80,90,>95mm)

4. Technical Data
(1) Sorting Classes
11 sizes (17,20,25,30,40,50,60,70,80,90,>95mm)

(2) Sorting Rate

5-10t/h*2 (*2for clean, cement-free balls and depending on the type of grinding balls.)

(3) Specification
Length*3 : 12,192mm
Width*3 : 2,328mm
Height*3 : 3,701mm (*3When the container door is closed)

Weight : 14T*4 (*4 Not including 40ft container)

Power Supply : 200 - 400V AC, 50 - 60 Hz, 3Φ

Maximum 35kVA required

(4) Paint
One color with single layer as customers requirement

5. Guarantee
12 months after start up or 18 months after delivery

6. Delivery
5month, FCA Kitakyushu, Japan, from receipt of the down payment and clarification of all
technical details.

7. Payment
30% with order against invoice, payable within 10 working days.
70% at notification of readiness for shipment, against invoice, payable prior to shipment.

4F, 2-3-10, Shinjuku TEL : +81 3 6457 8080

Shinjuku-ku FAX : +81 3 5362 3302
Tokyo 1600022 URL : www.toyo-gb.com
Japan E-Mail : toyo@toyo-gb.com
8. Price
(1) Basic Package
Item Sales Price USD
(excluding VAT and Packing fee, FCA Kitakyushu, Japan)

Ball sorting machine USD 128,000

CHRGE ZONE: Including, feeding hopper and chute
PROMARY ZONE: rotary screen to remove foreign materials
SORTING ZONE: 11 sorting classes by octagonal screen

(2) Premium Package

Item Sales Price USD
(excluding VAT and Packing fee, FCA Kitakyushu, Japan)

Ball sorting machine USD 158,000

CHRGE ZONE: Including, feeding hopper and chute
PROMARY ZONE: rotary screen to remove foreign materials
SELECTING ZONE: rubber belts to remove large deformed,
broken ball and scraps
SORTING ZONE: 11 sorting classes by octagonal screen

9. Optional Supply
Item Sales Price USD
(excluding VAT and Packing fee, FCA Kitakyushu, Japan)

Installed into 40ft container model USD 20,000

Low floor hopper model with vibrating feeder USD 25,000
and pan conveyer (up to 3,000mm length)

10. Shipment Costs

Item Sales Price USD
(excluding VAT)

FOB Moji for Ball sorting machine with packing USD 5,000
(40ft container disassembled)
FOB Moji for Ball sorting machine with packing USD 3,000
(If chosen installed into 40ft container model)

11. Onsite Services

Regarding the costs of supervision, training and auditing at plant site, please ask us, if necessary.

4F, 2-3-10, Shinjuku TEL : +81 3 6457 8080

Shinjuku-ku FAX : +81 3 5362 3302
Tokyo 1600022 URL : www.toyo-gb.com
Japan E-Mail : toyo@toyo-gb.com
12. General Conditions
TOYO shall not be liable for any loss of profit, direct or indirect consequential loss, damage or charge arising
there form. Technical specifications are subject to change without notice.

13. Validity of the quotation

Quotation is valid for one month after quote issue.

14. Pictures

Back side view Low floor hopper with pan conveyer

Sorting screens Rubber belt to remove deformed and broken balls

Octagon design Sorted balls Removed deformed and broken balls

4F, 2-3-10, Shinjuku TEL : +81 3 6457 8080

Shinjuku-ku FAX : +81 3 5362 3302
Tokyo 1600022 URL : www.toyo-gb.com
Japan E-Mail : toyo@toyo-gb.com