1 2 3 4 5 6 7 8 9 10

L1 A0
1 2 A0
A
L2 B0
3 4 B0
L3 C0
5 6 C0
N N0
N N N0

A0

N0

A0

N0

A0

N0

A0

N0

A0

N0

A0

N0
N0
A0

C0
B0
1Q1 1Q3 1Q4 1Q5 1Q6 1Q7
1Q2 F01 F02 F03
B 4P,64A
2P,2A 2P,2A 1P,1A 1P,1A 1P,1A
2P,2A 1P,0.5A 1P,0.5A 1P,0.5A

B0-1
A0-1

C0-1

2003

2004

2005

2006

2007

2008

2009
N0

N0

N0
2001

2002
N0

RYB LAMP

C
SMPS
IP:230VAC
OP -24VDC,10A

TEMP TEMP
BURNER 1 BURNER 2 COOLING FAN
CONTROLLER CONTROLLER
4003

4004

CONTROLLER CONTROLLER &PANEL LIGHT

ZONE1 ZONE2
D
4003

4004

E
1Q8 1Q9 1Q10
2P,1A 2P,2A 2P,2A
4003-1

4004-1

4003-2

4004-2

4003-3

4004-3

24VDC
F 24VDC OUTPUT FIELD
PLC
INPUT FIELD SUPPLY
INPUT
SUPPLY

POWER AND CONTROL VOLTAGE PAGE NO : 1

 1 2 3 4 5 6 7 8 9 10

A0
B0
C0

FA1 FA2 FA3 FA4 FA5 FA6 FA7

4-6A 4-6A 4-6A 4-6A 1.6-2.5A 1-1.4A
1.6-2.5A

A5

C5
B5
A1

C1

A2

C2

A3

C3

A4

C4

A6

C6

A7

C7
B1

B2

B3

B4

B6

B7
MK1 MK2 MK3 MK4 MK5 MK6 MK7

W5
U5
V5
W1

W2

W3

W4

W6
U1

U2

U3

U4

U6
V1

V2

V3

V4

V6

W7
U7
V7
M M M M M M
3 3 3 3 3 3 M
3

E CONVEYOR RE CIRCULTION RE CIRCULTION SIDE POST POST EXIT

MOTOR 1 MOTOR 2 MOTOR EXHAUST INLET OUTLET CONV

PAGE NO: 2
 1 2 3 4 5 6 7 8 9 10

F
 1 2 3 4 5 6 7 8 9 10

4003-1
4004-1

4003-2
4004-2
A

B
L1 N L+ M 1M .0 .1 .2 .3 .4 .5 .6 .7 2M 0 1
DI a L2 M 1L .0 .1 .2
120-240VAC 24VDC ANALOG
24VDC INPUTS 24VDC RELAY OUTPUTS
I NPUTS

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

DIAG
ERROR
MAINT
RUN/STOP

DI a DI a

CPU 1214C DC/DC/DC SM1223

C CPU 1212C
AC/DC/RLY
SM 1212
RLY
8I/P, 8O/P
DQ a DQ a

0 1 2 3 4 5 .3 .4 .5 .6 .7

212-18D30-0X80

222-1HF30-0XB0 X 2 3
LI NE X 2 3

DQ a RELAY OUTPUTS RELAY OUTPUTS

Rx/Tx
DQ a
1L .0 .1 .3 2L .4 .5 . 2L .3 .4 .5 .6 .7

LAN

D X1:PN
MAC ADRESS
00-1C-06-01-9E-99

4003-3

PAGE NO: 4
 1 2 3 4 5 6 7 8 9 10

4003-3
A

B
SB1 SB2 2PS1 SB3 SB4 SB5 SB6 SB7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

D

CONTROL E-STOP AUTO/MAN ALL SEQUENCE ALL SEQUENCE CONVEYOR COOLING FAN 1
RESET
ON PB PB ON PB OFF PB ON /OFF PB ON/OFF PB
E

PAGE NO: 5
 1 2 3 4 5 6 7 8 9 10

4003-3
A

B
SB8 SB9 SB10 SB11 SPS2 SPS3

D
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5

COOLING FAN 2 EXHAUST FAN RECIRCULATION RECIRCULATION BURNER 1 BURNER 2

E ON/OFF PB ON/OFF PB FAN 1 FAN 2 ON PB ON PB
ON PB ON PB

PAGE NO: 6
 1 2 3 4 5 6 7 8 9 10

4003-3

A4004-1

B SPP
SQ3
MODULE

SQ1 SQ2

I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7

D

AIR SURGE
CIR FAN 1 CIR FAN 2
PRESSURE PROTECTON MPCB TRIP CONTACTOR 1 CONTACTOR 2 CONTACTOR 3
RPM SENSOR RPM SENSOR
SWITCH 1 DEVICE ALL SERIES ON FBK ON FBK ON FBK
E

PAGE NO: 7
 1 2 3 4 5 6 7 8 9 10

4003-3

A4004-1

I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7

D

ZONE 1 ZONE 2
CONTACTOR 4 CONTACTOR 5 CONTACTOR 6 CONTACTOR 7
TEMP OK TEMP OK
ON FBK ON FBK ON FBK ON FBK
FROM TC FROM TC
E

PAGE NO: 7
 1 2 3 4 5 6 7 8 9 10

A
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7

B
4004-1

C K1 K2 K3 K4 K5 K6 K7 K8
4101

4102

4103

4104
4100

4105

4106

4107
D

4003-3

MK1 MK2 MK3 MK4 MK5 MK6 MK7 MK8

E
4004-3
CHAIN CIRCULATION 1 CIRCULATION 2 CIRCULATION 2 POST INLET POST OUTLET EXIT
EXHAUST ON
CONVEYOR ON FAN FAN FAN FAN FAN CONVEYOR ON
CONTACTOR
CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR

PAGE NO: 8
 1 2 3 4 5 6 7 8 9 10

A Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7

K9 K10 K11 K12 K13 K14 K15 K16

C

4004-1

4003-3
ZONE 1 ZONE 2 CONVEYOR EXHAUST COOLING
CONTROL RESET FAULT
TEMP OK TEMP OK ON FAN FAN 1
ON LAMP LAMP LAMP
LAMP LAMP LAMP LAMP LAMP

E
4004-3

PAGE NO: 9
 1 2 3 4 5 6 7 8 9 10

A Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7

B
4004-1

K17 K18 K19 K20 K21 K22 K23 K24

C

D 4003-3

24VDC OVEN
FROM PRESS READY
CIRCULATION CIRCULATION
BURNER 1 BURNER 2
FAN 1 FAN 2
LAMP LAMP
LAMP LAMP
OVEN READY
FBK
E TO PRESS PANEL

4004-3

PAGE NO: 10
 1 2 3 4 5 6 7 8 9 10

TEMP TEMP
SENSOR SENSOR
BURNER 1 BURNER 2
A

6 6

SIGNAL
INPUT

TEMPERATURE
TEMPERATURE
CONTROLLER 2
CONTROLLER 1

OUTPUT OUTPUT
9 TMR1 9 TMR1

10 ~ 11 2 ~ 10 ~ 11 2 ~
D

PAGE NO: 11
 F
E
B
A

D
C
1

LIMIT SWITCH

POWER SUPPLY
~
1
13
2

2
14
AIR PRESSURE SWITCH
3

3
15
BLOWER FAN

IGNITION HF PURGE POSITION

4
16

TRANSFORMER INTERLOCK
4

INTERMITTENT LF START POSITION

5
17

TRANSFORMER INTERLOCK
5

6
18

SAFETY LIMITS

MAIN
7
19

REMOTE RESET
VALVE
6

FIRING
8
20

HEAT DEMAND
RATE COMMON
7

FIRING
9
21

ALARM
RATE MODULATE

FIRING
22

10

RATE PURGE
8

ZONE 1 BURNER
(F)

FIRING
23

11

RATE START
9

(G)
FLAME DETECTOR

12
24

PAGE NO:
10

11
 F
E
B
A

D
C
1

LIMIT SWITCH

POWER SUPPLY
~
1
13
2

2
14
AIR PRESSURE SWITCH
3

3
15
BLOWER FAN

IGNITION HF PURGE POSITION

4
16

TRANSFORMER INTERLOCK
4

INTERMITTENT LF START POSITION

5
17

TRANSFORMER INTERLOCK
5

6
18

SAFETY LIMITS

MAIN
7
19

REMOTE RESET
VALVE
6

FIRING
8
20

HEAT DEMAND
RATE COMMON
7

FIRING
9
21

ALARM
RATE MODULATE

FIRING
22

10

RATE PURGE
8

ZONE 2 BURNER
(F)

FIRING
23

11

RATE START
9

(G)
FLAME DETECTOR

12
24

PAGE NO:
10

11