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Sedaghati 2019
Sedaghati 2019
Research Article
Abstract: This study proposes two configurations for a non-isolated, high step-up, single-switch, coupled-inductor-based DC–
DC converter. A coupled inductor and voltage multiplier cells are used in the presented topologies to obtain a high voltage gain.
Also, a passive clamp circuit is applied in the topologies to reduce voltage stress of the main power switch. This leads to utilising
a power switch with lower on-state resistance, which decreases the conduction loss. Several advantages such as low operating
duty cycle, high voltage conversion ratio, reduced voltage stress of semiconductors, low turn ratio of the coupled inductor,
leakage inductance energy recovery and high efficiency operation make the presented structures appropriate for sustainable
energy applications. The operational principle and steady-state analysis of the suggested topologies in continuous conduction
mode are expressed in detail. Also, design procedure and theoretical efficiency of the topologies are presented. Then, the
suggested topologies are compared with several similar high step-up topologies to prove their advantages. Finally, the
performance and feasibility of the proposed DC–DC converter configurations are confirmed through experimental measurement
results of 29 V input and 435 V/213 W and 480 V/238 W output laboratory prototypes at 50 kHz switching frequency.
V Lm = V in (1)
V C3 − V C2 − V C1 = nV in (2)
V C1 + V C2 + V C4 − V C5 = 0 (3)
Mode 3 [t2, t3]: As shown in Fig. 2c, during this stage, switch S is
Fig. 1 The configuration of the proposed DC-DC converters turned off, and diodes D1, D2, and D5 conduct. The current of
(a) Power circuit of proposed 2WCI DC–DC converter, (b) Equivalent circuit of the leakage inductor reduces linearly and flows through diode D1 and
2WCI converter, (c) Power circuit of proposed 3WCI DC-DC converter, (d) turns it on. In this mode, capacitor C2 is charged through diode D2.
Equivalent circuit of the 3WCI converter
Moreover, capacitor C4 is still charged through capacitor C5. Also,
the energy of capacitor CO is transferred to the load. This time
2 Operation principle and steady-state analysis of
transition finishes when the magnetising and leakage inductance
proposed configurations of the DC–DC converter currents become equal.
2.1 Proposed DC–DC converter with 2WCI Mode 4 [t3, t4]: During this mode, switch S is still in off-state,
and diodes D1, D3, D4, and DO are in on-state and diodes D2 and
The power circuit of a proposed high step-up single switch 2WCI
DC–DC converter is indicated in Fig. 1a. As shown in this figure, D5 are blocked. In this time interval, the currents of leakage
the presented converter consists of a power switch S, five inductance, ILk, and magnetising inductance, ILm, decrease linearly.
capacitors C1, C2, C3, C4, and C5, five diodes D1, D2, D3, D4, and The stored energy in the leakage inductance is demagnetised to
D5, one coupled inductor with two windings, output diode DO, capacitor C1 through diode D1. Meanwhile, the input voltage
output filter capacitor CO, input DC voltage Vin, and output load source, Vin, and capacitors C3 and C4 charge output capacitor, CO,
RO. The simplified equivalent circuit of the suggested 2WCI DC– and transfer energy to the load. When diode D1 is blocked at t = t4,
DC converter is indicated in Fig. 1b. According to this figure, the this time interval finishes. As shown in Fig. 2d, the following
2WCI is modelled as an ideal transformer with a turn ratio (N1:N2), equations can be achieved for this mode:
a leakage inductance, LLk, and a magnetising inductance, Lm. N1
V Lm = V in − V C1 (4)
and N2 are the ideal transformer primary and secondary windings
turn numbers, respectively. Thus, the coupled inductor turn's ratio
V O = V C5 + V C4 (5)
is presumed as n = N2/N1. Capacitor C1 and diode D1 act as clamp
circuit components to recycle the leakage inductor energy.
Mode 5 [t4, t5]: As shown in Fig. 2e, in this state, the switch S is
Therefore, the efficiency of the converter can be enhanced.
Capacitor C2, diodes D2 and D3, and the secondary side of the still off and diodes D3, D4, and DO forward biased. The leakage
coupled inductor are the circuit elements of the voltage multiplier and magnetising inductance currents decrease linearly, too. In this
ILmode 5
V Lmode 5
= k
L (8)
k (Dt4, 5)T s k
ILmode
k
5
= ILm − IN 1 (9)
nV in = V C3 − V C1 − V C2 (30)
n3V in = V C2 + V C1 − V C5 + V C4 (31)
Mode 3 [t2, t3]: As indicated in Fig. 4c, the switch S is turned off,
and diodes D1, D2, and D5 are conducting. The current of leakage
inductor, ILk, decreases linearly. Capacitor C1 is charged through
diode D1 and magnetising inductor. The load is also supplied by
the output capacitor. This time transition finishes when the
magnetising and leakage inductance currents become equal.
Mode 4 [t3, t 4]: In this stage, the switch S is off, and diodes D1,
D3, D4, and DO are forward biased and diodes D2 and D5 are
reverse biased. In this mode, the current of leakage inductance, ILk,
is less than the current of the magnetising inductor, ILm.
Mode 5 [t4, t5]: In the latest mode, diodes D3, D4, and DO are on ID(peak )
Dt3, 4
⟨iD1⟩ = 1
= IO (45)
and the switch S is still off. The currents of leakage and 2
magnetising inductance are reduced linearly, and energies of the
magnetising and leakage inductances and input source Vin along ID(peak )
Dt4, 5
with capacitors C3 and C4 are delivered to the load. This time ⟨iD3⟩ = 3
= IO (46)
2
transition finishes by turning on the power switch S at t = t5. As
shown in Fig. 4e, the following equations are written for this mode: Based on the charge balance of capacitor C3, the time transition of
modes 4 and 5, Dt3, 4 and Dt4, 5, are achieved as follows:
V Lm = V in + V C2 + V C3 − V C5 (34)
2(1 − D)
The voltage of capacitor C2 is determined as follows: Dt3, 4 = (47)
3n + n3 + 3
V C2 = nV C1 − nV in (35) 2(3n + n3 + 3)IO
Dt4, 5 = 1 − D − Dt3, 4 = (48)
(3n + 1)(1 − D)
To simplify the converter analysis in a steady state, all assumptions
of the previous section are considered. Thus, by using the inductor Therefore, by using (47) and (48), the peak value of diodes
volt-second balance law for the Lm, the voltage across capacitor C1 currents, ID1 and ID3, are obtained as
is obtained as follows:
2IO (3n + 3 + n3)IO
V in ID(peak )
= = (49)
V C1 = (36) 1 Dt3, 4 (1 − D)
1−D
2IO 2(3n + n3 + 3)IO
where D is the switch duty cycle. ID(peak )
= = (50)
According to (35) and (36), the voltage across capacitor C2 is
3 Dt4, 5 (3n + 1)(1 − D)
derived as
(peak)
Finally, the peak value of the main switch current, Iswitch, is written
nD as follows:
V C2 = V (37)
1 − D in
(peak) 4 + n3 − D + nD(2 + D) DV in
By using (30), (36), and (37), the voltage across capacitor C3 is Iswitch(3WCI) = IO + (51)
D(1 − D) Lm f s
equal to (38)
From (34) and also, by using (37) and (38), the voltage across 3.1.1 DC–DC converter with 2WCI: To choose the proper power
capacitor C5 is achieved as follows: switch and diodes for suggested 2WCI configuration, their voltage
stress must be determined. According to the 2WCI converter
operation principle, the voltage stresses of semiconductor
(2 + n + nD)
V C5 = V in (39) components are calculated as given in (52)–(56)
1−D
1 M+n
By substituting (36), (37), and (39) into (31), the voltage of V stress − S1 = V = V (52)
1 − D in M(3n + 3) O
capacitor C4 is expressed as
1 M+n
(1 + n + n3 − n3D) V stress − D1 = − V = − V (53)
V C4 = V in (40) 1 − D in M(3n + 3) O
1−D
n+1 M+n
From (36), (39), (40), and (33), the voltage gain of the 3WCI DC– V stress − D2 = − V = − V (54)
1 − D in 3M O
DC converter in CCM, MCCM(3WCI), is obtained as follows:
n n(M + n)
V O (3 + 2n + n3 + nD) V stress − D3 = − V = − V (55)
MCCM(3WCI) = = (41) 1 − D in M(3n + 3) O
V in (1 − D)
n+1 M+n
V stress − D4, 5, O = − V = − V (56)
According to Fig. 5, in terms of the steady-state analysis of the 1 − D in 3M O
3WCI converter at CCM operation and by using the ampere-second
balance law on all capacitors C1–C5 and CO, the peak current value where M is the voltage conversion ratio of the 2WCI converter in
of diodes and magnetising inductance are calculated as follows: CCM operation.
DIO Dt3, 4 3n + n3 + 1 IO
2
ΔQ = v (64) 2
fS A3∗ = RFD1 − 5, O Irms, D1 − 5, O = RFD1
1−D
2
ΔQ 2IO
ΔV C = (65) +(RFD2 + RFD5)
C D
2
(76)
DIO 2 Dt3, 4 3n + n3 + 1 IO
Ci = (66) +RFD3
ΔV Ci f S 3n + 1 1 − D
2
2IO
where i = 1, 2, 3, 4 and 5. +(RFD4 + RFDO)
1−D
4 Efficiency analysis of proposed converters A4 and A4∗ are the diodes forward voltage losses of the 2WCI and
In efficiency analysis of the presented converters, parasitic 3WCI configurations, and can be determined as
resistances are considered and defined as follows: rDS-onis switch
on-state resistance, RLN1, RLN2, and RLN3 are equivalent series
A5 and A5∗ are the power losses of capacitors of the 2WCI and
3WCI configurations, respectively, which are equal to
2
A5 = rC1, 2, 3, 4, 5, O × (Irms , C 1, 2, 3, 4, 5, O)2WCI (78)
A6 and A6∗ are the conduction losses of the primary and secondary
sides of a coupled inductor in the 2WCI and 3WCI configurations,
which can be formulated as follows:
2 2
A6 = RLN1(Irms , LN1) + RLN2(Irms, LN2) (80)
A6∗ = RLN1(Irms
2 2
, LN1) + RLN2(Irms, LN2) (81)
Finally, A7is the conduction loss of the tertiary side of the coupled
inductor in 3WCL converter that is equal to
2
A7 = RLN3(Irms , LN3) (82)
5 Comparison study
In order to clarify the merits of presented configurations, some
comparisons are discussed in this section. Some features of the
suggested converters and similar structures presented in [14–20,
22] are indicated in Table 1. As shown in this table, considering the
voltage gain, the components’ number of both suggested 2WCI and
3WCI converters is equal to the converters presented in [15–18],
however, the voltage conversion ratio of the presented topologies is
higher than the other topologies. Moreover, it is worth noting that Fig. 6 Comparison results of proposed topologies with some similar step-
the voltage conversion ratio of converter presented in [22] is lower up structures
than both proposed converters with a more number of power (a) Voltage gain of several structures for different duty cycles, (b) Normalised voltage
components. Although, the components’ number of the converters stress of main power switch against voltage gain in several topologies (for n = 2 and
presented in [14, 19, 20] is lower than the proposed converters. n3 = 1)
However, their voltage gain is lower than both presented
configurations. According to Table 1, it is obvious that the 3WCI Fig. 6a shows voltage gain comparison results of suggested
configuration has higher voltage gain than the 2WCI configuration, configurations and topologies presented in [14–20] for various duty
and their only structural difference is that the 3WCI converter has a cycles with n = 2 and n3 = 1. According to this figure, the voltage
3WCI. It should be noted that the converters proposed in [18–20] gain of both proposed configurations is greater than the others for
have 3WCI. With consideration of n3 = 1, these converters have all ranges of duty cycles. This advantage is due to the integration of
lower voltage gain than the 2WCI converter. a coupled inductor with voltage multiplier cells in the suggested
1−D
0 − 0 0 0 0 0 0
Lm
D 1 1−D
0 0 0 − 0 − 0
LN2 LN2 LN2
D 2(1 − D)
− 0 0 0 0 0 0
C1 C2
1−D 1+D
− 0 0 0 0 0 0
C2 C2
A = (87)
2(1 − D) D
− − 0 0 0 0 0 0
C3 C3
(2C1 + C2)D (1 − D)
0 − 0 0 0 0 0
C2C4 CO
1−D (2C1 + C2)D (1 − D)
0 0 0 0 0
C3 C2C4 CO
1
0 0 0 0 0 0 0 −
ROCO
152 IET Power Electron., 2020, Vol. 13 Iss. 1, pp. 144-156
© The Institution of Engineering and Technology 2019
Fig. 8 Control scheme of the proposed converters
Fig. 7 Frequency response of the proposed converters for phase and gain
margins
(a) 2WCI converter, (b) 3WCI converter
Fig. 9 The photograph of the implemented converter experimental set and
voltage waveforms are illustrated in Fig. 10a(left). The input and power circuit
output voltages are equal to 29 and 435 V, respectively. Also, as (a) Overall system of the experimental setup, (b) Implemented power circuit
shown in this figure, the ripple of the output voltage is very low.
The voltage and current of power switch S are indicated in Fig. 10a(centre), the measured input current ripple waveform
Figs. 10a(centre) and 8a(right), respectively. It is obvious that the (Isource) of the converter is presented. As depicted in this figure
maximum voltage on the main power switch is about 60 V. (Isource), an input capacitor (Cin) is utilised to decrease the input
Therefore, a switch with low RDS(on) resistant can be utilised.
current ripple and make it appropriate for renewable energy
According to Fig. 10a(centre), the duty ratio of the main switch is applications.
close to 0.5. The coupled inductor leakage current is indicated in Figs. 10b(centre and right) and c(left and centre) represent the
Fig. 10b(left). The resultant waveform is similar to Fig. 3, which voltage waveforms across diodes. The measured voltage across the
confirms the theoretical analysis. diodes D1, D3, D4, and DO are found to be about 60, 102, 158, and
As shown in Fig. 10b(left), due to the series connection of the
157 V, respectively. It is obvious that the diodes voltage stresses
primary side of the coupled inductor with input source, the input
are far lower than the output voltage; hence, the ultrafast diodes are
current ripple of the proposed converter is discontinuous and
employed to completely eliminate the reverse recovery current.
pulsating. In order to solve this problem, an input capacitor is
The capacitors C1–C5 voltage waveforms are shown in
needed to make input current continuous and decrease its ripple. In
1−D
0 0 0 − 0 0 0 0 0
Lm
1 − 2D D 1 1−D
0 0 0 − 0 − 0
LN2 LN2 LN2 LN2
1 1 1 1
0 0 0 0 − 0
LN3 LN3 LN3 LN3
1−D D D
− − 0 0 0 0 0 0
C1 C1 C1
1−D D D
A = − − 0 0 0 0 0 0 (91)
C1 C1 C1
1−D D D
− − 0 0 0 0 0 0
C2 C2 C1
1 − 2D
0 0 0 0 0 0 0 0
C4
1−D D
0 − 0 0 0 0 0 0
C3 C5
1
0 0 0 0 0 0 0 0 −
ROCO
IET Power Electron., 2020, Vol. 13 Iss. 1, pp. 144-156 153
© The Institution of Engineering and Technology 2019
Fig. 10 Experimental measurement results of 2WCI converter
(a) Input and output voltages (left), voltage of switch S and Isource (centre), and current of switch S (right), (b) Leakage current of coupled inductor (left), voltage of diode D1
(centre), and voltage of diode D3 (right), (c) Voltage of diode D4 (left), voltage of diode DO (centre), and voltage of capacitors C1 and C3 (right), (d) Voltage of capacitors C2 and
C4 (left), voltage of capacitor C5 (centre), and current of diode D1 (right)
Fig. 11 Experimental measurement results of 2WCI converter: current of diode D3 (left), current of diode D5 (centre), and current of diode DO (right)
Figs. 10c(left) and d(left and right) which are in consistency with and Lk: 8 μH; N1:N2:N3 = 1:2:1; core: EE55; switching frequency:
(9)–(13). The current of diodes D1, D3, D5, and DOare depicted in 50 kHz; duty cycle: 0.5.
Figs. 10d(left) and 11. The obtained waveforms confirm theoretical Input and output voltage waveforms are indicated in
waveforms, given in Fig. 3. Fig. 12a(left). The input and output voltages are equal to 29 and
Experimental results of the 3WCI configuration are shown in 480 V, respectively. Also, as shown in this figure, the ripple of the
Figs. 12 and 13. The specifications of the implemented 3WCI output voltage is very low. The voltage and current of power
configuration are given as follows: switch S are indicated in Figs. 12a(centre) and a(right),
Output power: 238 W; input voltage: 29 V; output voltage: 480 respectively. It is clear that the maximum voltage on the power
V; power switch S: IRFP260n; D1–D5 and DO: MUR1560; C1–C5: switch is very lower than the output voltage. Thus, a switch with
47 μF/250 V; CO: 220 μF/450 V; Cin: 470 μF/63 V; Lm: 100 μH low RDS(on) resistance can be used. According to Fig. 12a(centre),
the duty ratio of the main switch is close to 0.5. The coupled
Fig. 13 Experimental measurement results of 3WCI converter: current of diode D2 (left), current of diode D4 (centre), and current of diode DO (right)
inductor leakage current is indicated in Fig. 12b(left). The resultant recovery current. The capacitors C1–C5 voltage waveforms are
waveform is similar to Fig. 5, which confirms the theoretical shown in Figs. 12c(left) and d(left and right) which are in a good
analysis. Moreover, the declined input current ripple waveform of agreement with (34)–(38). The current of diodes D1, D2, D4 and
the 3WCI converter is presented in Fig. 12a(centre). As it is DO are illustrated in Figs. 12d(left) and 13. The obtained
depicted in this figure (ISource), an input capacitor (Cin) can be waveforms confirm theoretical waveforms, given in Fig. 5.
utilised to decline the input current ripple and make it suitable for According to experimental results, in the same condition (D = 0.5,
renewable energy applications. n = 2, n3 = 1 and output power approximately equal to 220 W) the
Figs. 12b(centre and right) and c(left and centre) represent the 2WCI and 3WCI configurations convert 29 V input voltage to 435
voltage waveforms across diodes. It is obvious that the diodes and 480 V output voltage, respectively.
voltage stresses are far lower than the output voltage; hence, the Fig. 14 shows measured efficiencies of the suggested 2WCI and
ultrafast diodes are employed to entirely rectify the reverse 3WCI configurations under several output powers for Vin = 29 V,
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