BLCP POWER PROJECT

TRAINING PROGRAM

COURCE - F
ITEM - TURBINE & AUXILIRY

CONTENTS - TURBINE
No.2 STEAM ADMISSION VALVES, ACTUATORS
AND SERVO SYSTEMS MAINTENANCE

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

TERMINAL OBJECTIVES:

Upon completion of the lesson, the trainee will be able to describe the main
components of construction of the Steam Admission Valves, Actuators and Servo-
Systems. In addition, the trainee will be able to state the different categories of
maintenance as applied to BLCP Power Project and some of the maintenance
procedures applicable to the Steam Admission Valves, Actuators and Servo-
Systems.

Objectives PAGE 2

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

ENABLING OBJECTIVES:

• To give an overview of the Steam Admission Valves, Actuators and Servo-

Systems.

• To describe the major components of the Steam Admission Valves, Actuators

and Servo-Systems.

• To explain the functions of the main items of the Steam Admission Valves,
Actuators and Servo-Systems.

• To state the differences between the different categories of preventive

maintenance.

Objectives PAGE 3

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

ENABLING OBJECTIVES:

• To explain how to disassemble and reassemble the Steam Admission Valves,

Actuators and Servo-Systems.

• To state some of the common faults that occur with the Steam Admission
Valves, Actuators and Servo-Systems.

• To state the safety requirements necessary to carry out maintenance on the

Steam Admission Valves, Actuators and Servo-Systems.

Objectives PAGE 4

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

ARRANGEMENT OF THE TURBINE, STEAM PATHS AND STEAM ADMISSION VALVES

01(02)MAA03AA104 01(02)MAA03AA102
GOVERNING VALVE GOVERNING VALVE 01(02)MAB03AA101 01(02)MAB03AA102
INTERCEPTOR VALVE INTERCEPTOR VALVE

STEAM STEAM
INLET INLET 01(02)MAB02AA101
REHEAT STOP VALVE

01(02)MAA02AA101
MAIN STOP VALVE FROM
REHEATER
OUTLET
MAIN STEAM
( FROM STEAM GV#2 MAIN STEAM HOT REHEAT STEAM
GENERATOR )

STEAM INLET
( FROM MAIN STEAM )
STEAM INLET STEAM INLET
REHEAT ( FROM IP TURBINES ) ( FROM IP TURBINES )
STEAM INLET

TE TE TE TE

GOVERNOR HP-IP TURBINE LP-1 TURBINE LP-2 TURBINE GENERATOR

SIDE (LOW PRESSURE SECTION 1) (LOW PRESSURE SECTION 2) SIDE

EXHAUST STEAM
TO REHEATER INLET

STEAM INLET
( FROM MAIN STEAM )

GV#4 MAIN STEAM HOT REHEAT STEAM

CONDENSER CONDENSER

01(02)MAA03AA103 01(02)MAA03AA101
GOVERNING VALVE GOVERNING VALVE

01(02)MAB03AA103 01(02)MAB03AA104
INTERCEPTOR VALVE INTERCEPTOR VALVE

STEAM STEAM
INLET INLET

01(02)MAB02AA102
REHEAT STOP VALVE
01(02)MAA02AA102
MAIN STOP VALVE
FROM
REHEATER
OUTLET
MAIN STEAM
( FROM STEAM
GENERATOR )
GV#1

GV#3 HOT REHEAT STEAM

PAGE 5

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

PHYSICAL LAYOUTOF THE TURBINE AND STEAM ADMISSION VALVES

1 TURBINE GENERATOR
2 LP2 TURBINE
3 LP1 TURBINE
4 HP-IP TURBINE
5 HP-IP PEDESTAL
6 CROSS OVER PIPE
7 MAIN STOP VALVE
8 GORVERNING VALVES
9 REHEAT STOP VALVES
10 INTERCEPT VALVE
6

10
2

DRN-3-0175

PAGE 6

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

HP TURBINE STEAM ADMISSION VALVES AND STEAM CHEST ASSEMBLY

87
95 1 LEVER
2 LINK
7 CONNECTING LINK
11 STEAM CHEST
50 MAIN STOP VALVE ACTUATOR
63 GOVERNING VALVE ACTUATOR
64 VALVE SUPPORT
95 87 LEVER
95 LINK
96 MAIN STOP VALVE ASSEMBLY
97 GOVERNING VALVE ASSEMBLY

97

63

11

96
64

7 50
1

PAGE 7

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

IP TURBINE STEAM ADMISSION VALVE ASSEMBLY

96

13
96 REHEAT STOP VALVE

13
51

95

INTERCEPTOR VALVE

NO. DESCRIPTION
13 BYPASS VALVE
51 TRIP PILOT VALVE
95 REHEAT STOP VALVE ACTUATOR ASSEMBLY
96 INTERCEPTOR VALVE ACTUATOR ASSEMBLY

INTERCEPTOR VALVE

PAGE 8

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CUTAWAY VIEW OF A STEAM CHEST AND HP TURBINE STEAM ADMISSION VALVES

69
68 1 LEVER 50 MAIN STOP VALVE ACTUATOR
67 2 LINK 53 BOLT
61 3 SPRING SEAT (UPPER) 54 BONNET
62 61
60 87 4 BOLT 55 BONNET
60
59 5 SPRING HOUSING 56 SPRING HOUSING
59
95 6 SPRING 57 SPRING SEAT
58 7 CONNECTING LINK 58 KNUCKLE
87 8 SPECIAL NUT 59 PIN
9 SPRING SEAT (LOWER) 60 WASHER
62 56 10 SPECIAL NUT 61 COTTER PIN
11 STEAM CHEST 62 BOLT / SPRING WASHER
65 13 BUSHING 63 GOVERNING VALVE ACTUATOR
70 14 VALVE STEM SPRING GUIDE 64 VALVE SUPPORT
15 BONNET 65 LIMIT SWITCH
73 16 STUD BOLT 66 BOLT
17 NUT 67 STUD BOLT
18 WASHER 68 NUT
63
71 55 19 STUD BOLT 69 SPRING WASHER
72 20 NUT 70 SPRING
21 SPHERICAL WASHER 71 SPHERICAL WASHER
22 PLUG 72 LINER
74 75 25 MAIN VALVE 73 CONNECTING LINK
26 VALVE SEAT 74 COUPLING
27 CONNECTING BOLT 75 SPECIAL NUT
54 29 SPHERICAL WASHER 76 BUSHING
30 BUSHING 77 VALVE STEM
57 32 COUPLING 78 VALVE NUT
76 34 BUSHING 79 GOVERNING VALVE
86
36 BUSHING 80 STUD BOLT
83 37 BUSHING 81 NUT
84 80 77 38 VALVE NUT 82 SPHERICAL WASHER
85 81 11 40 PILOT VALVE 83 STUD BOLT
45 TEMPORARY STRAINER 84 NUT
82 38 78 46 PIN 85 SPHERICAL WASHER
45 47 COTTER PIN 86 BUSHING
48 BUSHING 87 LEVER
40
34 79 49 NUT 95 LINK
37
13 36
53
14
64

50

GV-HP LEAK OFF

25
2 26

GV-LP LEAK OFF

15
10
30
1 9
7 MSV-LP LEAK OFF OUTERMETAL
8 THERMOMETER
6
3 MSV-HP LEAK OFF

DRN-3-0178

PAGE 9

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SECTIONAL ARRANGEMENT OF MAIN STOP VALVE

"C"

20 19 21 23 3 SPRING SEAT (UPPER)

4 STUD BOLT
"B" 5 SPRING HOUSING
16 17 18 34 35 36 45 33 37
6 SPRING
7 CONNECTING LINK
6 6 6 27 9 12 5 8 SPECIAL NUT
25 9 SPRING SEAT (LOWER)
10 SPECIAL NUT
24 12 JACK BOLT
13 BUSHING
3 14 SPRING GUIDE
16 STUD BOLT
39 17 NUT
18 WASHER
19 STUD BOLT
20 NUT
21 SPHERICAL WASHER
23 EYE BOLT
24 SET SCREW
25 MAIN VALVE
27 CONNECTING BOLT
28 SPHERICAL WASHER
40 29 SPHERICAL WASHER
7 30 BUSHING
31 LINER
32 COUPLING
33 VALVE STEM
33a PLUG
14 13 34 BUSHING
4 35 SPACER
"A" 36 BUSHING
37 BUSHING
29 30 32 10 38 38 VALVE NUT
"D" 39 SPRING SEAT
40 PILOT VALVE
41 LINER
42 PIN
43 PIN
44 PIN
45 TEMPORARY STRAINER
51 SPRING
52 SHIMS

24 44
7 42 8 28 27 32 43 14 14 13 33 33 36 37 51 38 40

39

27 31 10 41 33a 52

DETAIL "A" DETAIL "B" DETAIL "C" DETAIL "D"

DCN-3-0179

PAGE 10

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

MAIN STOP VALVE ACTUATOR ASSEMBLY

PAGE 11

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SCHEMATIC HYDRAULIC ARRANGEMENT OF MAIN STOP VALVE ACTUATOR

AND SERVO SYSTEM

PAGE 12

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

GOVERNING VALVE ACTUATOR ASSEMBLY

DCN-3-0182

PAGE 13

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SCHEMATIC HYDRAULIC ARRANGEMENT OF GOVERNING VALVE ACTUATOR

AND SERVO SYSTEM

PAGE 14

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

IP TURBINE STEAM ADMISSION VALVE ASSEMBLY

96

13
96 REHEAT STOP VALVE

13
51

95

INTERCEPTOR VALVE

NO. DESCRIPTION
13 BYPASS VALVE
51 TRIP PILOT VALVE
95 REHEAT STOP VALVE ACTUATOR ASSEMBLY
96 INTERCEPTOR VALVE ACTUATOR ASSEMBLY

INTERCEPTOR VALVE

PAGE 15

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CUTAWAY VIEW OF IP TURBINE STEAM ADMISSION VALVE ASSEMBLY

96
1 VALVE BODY 28 PISTON RING
2 SPRING HOUSING FOR ICV 29 LINK ROD
17 3 SPRING 31 FLANGE
4 SPRING SEAT 32 BOLT
2
5 NUT 33 PLATE
6 BONNET 34 JACKING BOLT
7 BUSHING 35 BOLT
14 "B" 8 STRAINER 36 BUSHING
9 RETAINER 38 SPHERICAL NUT
10 MAIN VALVE (PLUG DISC) 39 PIN
"A" 11 OUTER METAL THERMOMETER 40 SPHERICAL WASHER
12 INNER METAL THERMOMETER 41 SHIM LINER
3 13 BYPASS VALVE 42 CROSS HEAD
14 PIPE 43 SET SCREW
15 VALVE STEM 44 PIN
4 16 ARM KEY 45 LINKAGE SHAFT
20
17 ARM 46 BOLT
23 18 COVER 47 SIDE COVER
40 21
20 VALVE STEM 48 JACKING BOLT
24 21 SPRING HOUSING MOUNTING BOLTS 49 STUD BOLT / NUT / WASHER
5 22 22 BUSHING 50 SPECIAL ELBOW
23 SUPPORT 51 TRIP PILOT VALVE
25
6 24 LEVER 94 HANDLE
25 LINK 95 RSV ACTUATOR ASSEMBLY
26 SPRING HOUSING FOR RSV 96 ICV ACTUATOR ASSEMBLY
67
7 27 VALVE (DISC)

26

35
28 95 36

9 16
16
27
10 15

1
32
29

31 17
33

39
12 38
11 27
34

33

PAGE 16

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SECTIONAL ARRANGEMENT OF A REHEAT STOP VALVE

17
"A" 66 36 17
"B"
18 15 16
27 54
65
24 36
55 23 36
64
15 VALVE STEM
17
16 ARM KEY
27 STEAM INLET 56
36 48 17 ARM
18 COVER
23 SUPPORT
57 47 24 LEVER
25 LINK
26 SPRING HOUSING
58 27 VALVE

"C" 29 LINK ROD

31 FLANGE
36 BUSHING
"D" 59 47 SIDE COVER
48 JACKING BOLT
49 STUD BOLT/NUT/WASHER
60 51 TRIP PILOT VALVE
52 STOPPER RING
53 SHOULDER RING
57 54 STUDS/NUTS/WASHERS
61 69 49
55 SPRING SEAT
56 SPRING
62 25 67 57 NUT
58 BOLT
51 59 NUT
69 60 SPRING SEAT
61 BOLT
62 THRUST BEARING
70 63 BUSHING
FF

64 LEVER KEY
KO

63 65 BOX NUT
A

26
LE

66 STUD BOLT
27
M

BOLT
EA

67
ST

29 74 68 SPRING SEAT
69 PIN

71
"B" 70 SPRING
71 71 SPRING SEAT
72 SPHERICAL WASHER
72
73 BOLT
72
74 BUSHING
75 75 STOPPER RING FOR ROD
76 STOPPER
31 77 SET SCREW
73 78 NUT
79 78 81 15
79 SPLIT PIN
80 SPRING
77 95
80 81 STOPPER
95 RSV ACTUATOR ASSEMBLY
52

53
68 36
"A"

DCN-3-0301

PAGE 17

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

REHEAT STOP VALVE ACTUATOR ASSEMBLY

PAGE 18

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SCHEMATIC HYDRAULIC ARRANGEMENT OF REHEAT STOP VALVE ACTUATOR

PAGE 19

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

INTERCEPTOR VALVE ACTUATOR ASSEMBLY

13 13 11
11 10 10 12 10 10 14 1

15

10
13

PLAN VIEW

1 CYLINDER ASSEMBLY
5 2 PIPE ASSEMBLY
3 BLOCK ASSEMBLY
4 HANDLE ASSEMBLY
5 COVER ASSEMBLY
2 3 6 BOLT
7 PLUG
8 BUCK UP RING
9 O-RING
9 10 SPRING WASHER
11 BOLT
12 TERMINAL
13 MACHINE SCREW
14 SERVO VALVE
9 1 15 LOCK NUT
9

7 6

ELEVATION VIEW

PAGE 20

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

SCHEMATIC HYDRAULIC ARRANGEMENT OF INTERCEPTOR VALVE ACTUATOR

AND SERVO-SYSTEM

PAGE 21

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

MAINTENANCE

Preventive Maintenance:

• Routine.

• Annual outage.

Prerequisites:

• Scheduling.

• Notification.

• Isolation.

• Safety.

PAGE 22

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

ROUTINE MAINTENANCE

• Enhances equipment reliability.

• Reduces costs.

• Minimizes potential downtime.

Preparation:

• Parts, tools and equipment.

• Documentation.

PAGE 23

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

ANNUAL OUTAGE MAINTENANCE

Preparation:

• Parts, tools and equipment.

• Documentation.

PAGE 24

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CLEARANCES, MAIN STOP VALVE BUSHING

CLEARANCE UNIT : MM
LH-MSV RH-MSV
BUSHING STEM BUSHING STEM
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.

A 0.25

MAIN STOP VALVE STEM-BUSHING CLEARANCE B 0.35

C
34
D
36 37 0.40
"A" E
0.5
F

G
14
H
L 1.45
J
1.75
LH-MSV RH-MSV DESIGN LIFT
L 125±3
X A B C D E F
L1 20±1
L3 L3+L4 L3+L4 3.2±0.2 L3+L4
Y
L4 1.6 4.8±0.2

L3

L4

33 37 36
14 VALVE STEM SPRING GUIDE
33 VALVE STEM
40
L1 34 VALVE BUSHING
36 VALVE BUSHING
37 VALVE BUSHING
38 PILOT VALVE NUT
40 PILOT VALVE
G F H J

38

DETAIL "A"

PAGE 25

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CLEARANCES, GOVERNING VALVE BUSHING

CLEARANCE UNIT : MM
#1 GV (LH) #2 GV (RH)
DESIGN
BUSHING STEM BUSHING STEM CLEARANCE
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.
X
A 0.25
Y
GOVERNING VALVE STEM-BUSHING CLEARANCE
X
B 0.30
Y
X
C 0.25
Y
X
D 0.30
Y
X
E 0.25
Y
X
H F 0.35
Y
X
G G 0.20
Y
X
H 0.26
Y
X
I 0.30
Y
X
J 0.425
Y

F CLEARANCE UNIT : MM
#3 GV (LH) #4 GV (RH)
E BUSHING STEM BUSHING STEM
DESIGN
CLEARANCE
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.
X
75 A
Y
0.25
X
B 0.30
Y
X
C 0.25
Y

0.1~0.15 X
D 0.30
Y
X
E 0.25
Y
X
F 0.35
D Y
X
G 0.20
Y
77 X
C H
Y
0.26

J 76 I
X
0.30
Y
I X
J 0.425
Y
B

78
A 75 SPECIAL NUT
76 VALVE BUSHING
77 VALVE STEM
78 VALVE NUT
Y 79 GOVERNING VALVE
X 79
DCN-3-0196

PAGE 26

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CLEARANCES, REHEAT STOP VALVE BUSHING

REHEAT STOP VALVE STEM-BUSHING CLEARANCE 15

23 36

Y
X
A B C D E

2mm

29
CLEARANCE
0.33 ~ 0.38mm
(ON DIA.)

17
X

X-X
38
15 VALVE STEM CLEARANCE
0.07 ~ 0.15mm
(ON DIA.)
17 ARM
23 SUPPORT ARM
29 LINK ROD
74 CLEARANCE UNIT : MM
36 BUSHING LH-RSV RH-RSV DESIGN
BUSHING STEM BUSHING STEM CLEARANCE
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.
38 SPECIAL NUT
X
A 0.45
74 BUSHING Y
X
B Y
0.55
X
C Y
0.4
DCN-3-0197 X
D Y
0.5
X 0.46
E Y 0.53

PAGE 27

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

CLEARANCES, INTERCEPTOR VALVE BUSHING / PISTON RING

INTERCEPTOR VALVE STEM-BUSHING CLEARANCE

9 BUSHING
10 MAIN VALVE
20 VALVE STEM
22 BUSHING
28 PISTON RING
42 CROSS HEAD

E
42

CLEARANCE UNIT : MM
#A LH-IN #B LH-OUT DESIGN
D BUSHING STEM BUSHING STEM CLEARANCE
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.
X
A 0.41 ~ 0.50
Y
X
B 0.27 ~ 0.36
Y
X
C 0.5 ~ 0.6
Y
X
D Y
0.02 ~ 0.105

X
E 0.05 ~ 0.15
Y
B

22
C CLEARANCE UNIT : MM
#C RH-IN #D RH-OUT
28 BUSHING STEM BUSHING STEM
DESIGN
CLEARANCE
CLEARANCE CLEARANCE
INNER DIA. OUTER DIA. INNER DIA. OUTER DIA.
A X
A 0.41 ~ 0.50
20 Y
X
B 0.27 ~ 0.36
Y
X
9 C Y
0.5 ~ 0.6

X
D Y
0.02 ~ 0.105

10 X
0.05 ~ 0.15
Y E Y

DCN-3-0198 X

PAGE 28

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

NDT AREAS, MAIN STOP VALVE

LIQUID PENETRANT EXAMINATION FOR MAIN STOP VALVE (MSV)

45
19 20
101
4 14
13
7

26

102 102
51 38 40

52

4 STUD BOLT
7 CONNECTING LINK
13 BUSHING
14 VALVE STEM SPRING GUIDE
25 MAIN VALVE
25 26 VALVE SEAT
38 VALVE NUT
DETAIL "D" 40 PILOT VALVE
45 STRAINER ASSEMBLY
51 SPRING
DCN-4-0190 52 SPRING SEAT
101 GASKET AREA (BODY & BONNET)
102 LEAK PIPE WELD

PAGE 29

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

NDT AREAS, GOVERNING VALVE

LIQUID PENETRANT EXAMINATION FOR GOVERNING VALVE

40 CROSS HEAD
54 BONNET
77 VALVE STEM
78 VALVE NUT
79 GOVERNOR VALVE
80 STUD BOLT
81 NUT
82 SPHERICAL WASHER
95 VALVE BODY
96 VALVE SEAT
101 GASKET AREA (BODY & BONNET)
103 LEAK PIPE WELD

40

103

54

82 81 80

101

77

78
79

95

96

DCN-4-0191
PAGE 30

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

NDT AREAS, REHEAT STOP VALVE

LIQUID PENETRANT EXAMINATION FOR REHEAT STOP VALVE

68 17 18 15 101 54

36 47

"A"

49

15

52

53

36

15 VALVE STEM
17 ARM
18 COVER
27 DISC
102 36 BUSHING
47 SIDE COVER
49 STUDS / NUTS / WASHERS
STEAM INLET
52 STOPPER RING
53 SHOULDER RING
54 STUDS / NUTS / WASHERS
68 KEY
27
101 GASKET AREA (BODY & BONNET)
102 VALVE SEAT

PAGE 31

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

NDT AREAS, INTERCEPTOR VALVE

LIQUID PENETRANT EXAMINATION FOR INTERCEPTOR VALVE

1 VALVE BODY
5 NUT
6 BONNET
8 STRAINER
10 MAIN VALVE (PLUG DISC)
20 VALVE STEM
21 STUD BOLT
101 GASKET AREA (BODY & BONNET)
102 VALVE SEAT
103 LEAK PIPE WELD
104 PISTON RING

6 5 21
103

104
101

8
20

10

102

PAGE 32

Mitsubishi Contracting Parties

TURBINE & AUXILIRY STEAM VALVES, ACTUATORS AND SERVO-SYSTEMS MAINTENANCE

NDT ON COVER JOINT NUTS & SPHERICAL WASHERS

NOTE: THE MANUFACTURER RECOMMENDS BOTH

ULTRASONIC & MAGNETIC PARTICLE TEST
ON THE NUTS & SPHERICAL WASHERS
DURING MAJOR OVERHAULS.
UT / MT
UT - ULTRASONIC TEST
MT - MAGNETIC PARTICLE TEST

UT / MT

MAIN STOP VALVE

UT / MT

INTERCEPTOR VALVE

UT / MT

REHEAT STOP VALVE

GOVERNING VALVE
DCN-4-0194

PAGE 33

Mitsubishi Contracting Parties