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P3-Development of An ANN-Based Pressure Transducer
P3-Development of An ANN-Based Pressure Transducer
1, JANUARY 1, 2016 53
Abstract— This paper presents the development of an artificial Pressure transducers using passive and active signal
neural network (ANN)-based improved inductive signal condi- conditioning circuits such as conventional ac bridges, op-amp
tioning circuit for pressure transducer with bellow as sensor. based circuits have been reported in literature for converting
A bellow is an elastic-type mechanical pressure sensor. The
deflection of the bellow due to applied pressure must be translated mechanical sensors output into an electrical signal. A pressure
into an efficient electrical signal for continuous monitoring, to electrical transducer with elastic capacitor as transduc-
wireless transmission, and digital readout. A ferromagnetic wire ing element is proposed for the measurement of pressure
attached to the bellow as a part of an inductive coil arrangement, ranging from 0 to 1psig [1]. In [2], intelligent differential
gets deflected due to applied pressure, thereby changing the self pressure transmitter is developed to maximize the sensor
inductance of the coil. An op-amp inductive signal conditioning
circuit (OISCC) is designed to produce voltage proportional to output and minimize cross-talk. Yamada et al. [3] designed a
changes in self-inductance, but the OISCC voltage versus applied switched capacitor interface for capacitive pressure sensor that
pressure exhibits a considerable nonlinearity error due to stray provides a linear digital output with accuracy higher than 8-bit.
inductances and component drifts. The ANN modeling estimates Matsuoka et al. [4] have proposed a pressure transmitter
and compensates the nonlinearity of OISCC. An embedded unit based on Piezo-resistive effect using silicon diaphragm as
is used for implementation of ANN learning process. The pressure
transducer with significant stability has exhibited high linearity pressure sensor with an over-protection mechanism. An intel-
and sensitivity of ±0.35% and 10 mH/psig, respectively, in the ligent digital pressure transducer using universal frequency-
measuring range of 0–70 psig. The design and experimental to-digital converter is reported in [5]. Subramanian et al. [6]
aspects of the technique are reported. have developed a MEMS-type capacitive pressure sensor with
Index Terms— Artificial neural network, bellows, inductive sensitivity in the order of a few femtofarads per kilopascal.
pickup, multilayer perceptron-direct modeling, operational Bakhoum and Cheng [7] introduced a novel ultrahigh-
amplifier, pressure measurement, signal conditioning circuit. sensitivity pressure sensor for measurement of pressure over
the range of 0.77Pa, but the sensor should be vertically
I. I NTRODUCTION mounted and larger tilt angles degrade the accuracy. A dual
diaphragm based vibrating wire transducer for pneumatic pres-
T HE measurement of pressure in process industries is
important and critical as it is interrelated to monitoring
and control of various other physical quantities. A pressure
sure measurement is developed in [8]. It has high sensitivity
and dynamic response, but reduced precision and resolution.
transducer generates an electrical signal proportional to the In this paper, bellow is used as a primary sensing element as
change in the property of the sensing element due to the exer- it is simple, rugged in construction, capable of providing large
tion of force per unit area. Typically measurement of pressure force and wide pressure range. However, the major drawback
is performed in two stages of transduction. The first stage is that it is unsuitable for dynamic measurements and can be
of transduction involves sensing of pressure by mechanical used as local indicator only. In industrial application, the pres-
sensors such as Bourdon tube, diaphragm and bellows etc. The sure measured at one location is required at another location
output of first stage is mostly displacement or deflection of the and needs to be transmitted to a remote distance. Hence an
sensor. Various resistive, capacitive and inductive transducers additional circuitry is needed for converting and processing
are available for converting the displacement changes into the bellow movement into an electric signal, so that the
electrical signal in the second stage. In general, these types of reading can be transmitted to a remote location. An inductive
transducers are compatible only for local operations and needs pickup is used to sense the bellow movement, but the change
effective signal conditioning circuit for continuous display, in inductance of an inductive transducer due to change in
wireless transmission and digital readout as well as on-chip process variable is generally very small. This small change in
interface. inductance is required to be measured accurately in industrial
measurement systems. Hence, various analog and intelligent
Manuscript received June 19, 2015; revised August 31, 2015; accepted signal conditioning circuits have been proposed by differ-
September 3, 2015. Date of publication September 9, 2015; date of current
version December 10, 2015. The associate editor coordinating the review of ent investigators to measure the small change in inductance
this paper and approving it for publication was Prof. Zeljko Ignjatovicc. irrespective of stray capacitance effects, stray electromagnetic
V. N. Kumar is with the School of Electrical Engineering and the School field effects etc.
of Electronics Engineering, VIT University, Vellore 632014, India (e-mail:
vegenaveen@vit.ac.in). Conventional bridge circuits like Maxwell’s bridge,
K. V. L. Narayana is with the School of Electrical Engineering, Anderson’s bridge, Hay’s bridge etc; are balanced by means
VIT University, Vellore 632014, India (e-mail: kvlnarayana@vit.ac.in). of mechanical change of trimming resistances. The balancing
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. of bridges is very difficult in many situations due to electrical
Digital Object Identifier 10.1109/JSEN.2015.2477458 interference between the bridge circuit and human body or
1530-437X © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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54 IEEE SENSORS JOURNAL, VOL. 16, NO. 1, JANUARY 1, 2016
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KUMAR AND NARAYANA: DEVELOPMENT OF AN ANN-BASED PRESSURE TRANSDUCER 55
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56 IEEE SENSORS JOURNAL, VOL. 16, NO. 1, JANUARY 1, 2016
one neuron each in its input and output layers, and five
neurons in hidden layer. The MLP topology consisting of only
three layers is an excellent solution for small application
specific circuits such as sensor linearization [20], [21] as it
requires reduced number of arithmetic operations. The non-
linear operation of a MLP neural network compensates
the nonlinear characteristic of OISCC. MLP feed forward
neural network is a universal function approximator and
is simpler in implementation than other neural networks.
Fig. 4. Multilayer perceptron neural network for OISCC. The activation function in hidden layer is tan hyper-
bolic and output layer uses linear activation function. Tan
the change in inductance of pickup coil in IC2 is ΔL and hyperbolic activation is a monotonic S-shaped function
self-inductance is L x . and exhibits graceful balance between linear and nonlin-
The output voltages V1 , V2 and Vac of IC1, IC2 and IC3 at ear behavior. It maps numbers in the interval [−∞, +∞]
a frequency ω Hz are given by into a finite intervals such as [−1, 1] or [0, 1]. The impor-
tant feature of activation function is that the nonlinear-
R j 2ωL 1 ity is smooth and is differentiable everywhere [22]. The
V1 = − 1+ Vin (12)
R1 R training and learning process for MLP is implemented by
R j 2ω (L 1 + ΔL) LM-algorithm. The LM algorithm is the most efficient algo-
V2 = − 1+ Vin (13)
R1 R rithm for training small and medium sized problems, as it
has a faster convergence time and lowest mean square
Vin
Vac = V1 − V2 = j 2ωΔL (14) error [23], [24]. The LM algorithm is a combination of the
R1
steepest descent method and Gauss–Newton algorithm.
The output of IIMC is applied to AVC which produces The sum of the squared errors is minimized by updating
corresponding dc voltage VS . The AVC is a high input the weights in the direction of the greatest reduction of the
impedance absolute value circuit with a filter at the output least square function in the gradient descent method, whereas
to get pure dc voltage. The full-wave rectifier is made of only it is minimized by assuming the least squares function is
two matched resistors. The output of the AVC is locally quadratic, and find the minimum of the quadratic in the
Vin Gauss-Newton method [25].
VS = |Vac | = 2ωL (15)
R1 The output voltage of OISCC is normalized in the
range [0, 1] and applied as input to MLP. The OISCC
Substituting (11) in (15),
output is normalized to generalize and simplify the process
Vin of information handling for any variable and measurement
VS = 2ωk2 (P − Po ) (16)
R1 range. The target data for the MLP is a straight line with a
VS = k3 (P − Po ) (17) unitary slope. The LM algorithm trains the MLP and iteratively
updates the weights as well as biases. The coding for the
where k3 = 2ωk2 VRin1 is a constant. This shows output
MLP is carried out in MATLAB. The output of the MLP is
voltage of OISCC is proportional to change in pressure.
the linearized voltage V AN N .
The implementation scheme of the ANN is carried by a
C. ANN-Based Direct Modeling Technique plug-in-module (PIM) and is shown in Fig. 5. The PIM embeds
The ANN based modeling of OISCC comprises of a simple the intelligence of ANN by performing necessary opera-
MLP neural network and is shown in Fig.4. It consists of tions on the frozen weights and biases through registers,
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KUMAR AND NARAYANA: DEVELOPMENT OF AN ANN-BASED PRESSURE TRANSDUCER 57
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58 IEEE SENSORS JOURNAL, VOL. 16, NO. 1, JANUARY 1, 2016
Fig. 8. Characteristics of the bellow sensor with inductive pickup. Fig. 9. Output voltage-pressure characteristic for OISCC and ANN
techniques.
TABLE I
ANN T RAINING PARAMETERS AND S IMULATION R ESULTS
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KUMAR AND NARAYANA: DEVELOPMENT OF AN ANN-BASED PRESSURE TRANSDUCER 59
TABLE II
C OMPARATIVE S TUDY OF VARIOUS M EASURING T ECHNIQUES
FOR P RESSURE T RANSDUCER
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60 IEEE SENSORS JOURNAL, VOL. 16, NO. 1, JANUARY 1, 2016
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May 2013, doi: 10.1109/ACCESS.2013.2262012, ISSN: 2169-3536. in instrumentation and control systems from
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pp. 803–805, Jun. 1995. Ph.D. degree with the School of Electrical
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Sep. 2010. and fuzzy logic systems.
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pp. 530–538, Feb. 2012. Visakhapatnam. He is currently an Associate
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ment of a pressure transmitter using modified inductance measuring VIT University, Vellore, India. His interests are
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