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P4-Design and Implementation of An RF-Based Wireless Displacement Transmitter
P4-Design and Implementation of An RF-Based Wireless Displacement Transmitter
P4-Design and Implementation of An RF-Based Wireless Displacement Transmitter
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1384 IEEE SENSORS JOURNAL, VOL. 20, NO. 3, FEBRUARY 1, 2020
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MONDAL et al.: DESIGN AND IMPLEMENTATION OF RF-BASED WIRELESS DISPLACEMENT TRANSMITTER 1385
the rod moves freely through the circular holes present on Therefore,
the Teflon frame. The controlling torque or force provided
1 1 1
by the spiral spring reduces the damping torque or oscillation K2 = + (6)
2 μ0 A 3 μ0 μ2 A 2
of the circular solid rod which is connected with the moving
object. The magnetic path reluctance also gets reduced with Hence, K 2 is positive.
the spiral spring. For that consideration, the spring is made Now,
of magnetic material. The construction of the metal structure 1 d1 t d 1 1
is done in such a manner that magnetic flux produced by the K1 = ( + )+ ( + ) (7)
2 μ0 μ1 A 1 μ0 A 1 2 μ0 μ2 A 2 μ0 A 3
coil gets two paths which are parallel in nature. Therefore, or,
the effectiveness of the reluctance of the magnetic path of
the coil gets decreased, which increases the sensitivity of the K1 = K3 + K2 d (8)
movement of the solid rod. The overall effective reluctance
where,
of the magnetic field of the solenoid coil is expressed as [25],
K3 =
1
(
d1
+
t
) (9)
1 d1 d d t
R0 = + + + 2 μ0 μ1 A 1 μ0 A 1
2 μ0 μ1 A 1 μ0 μ2 A 2 μ0 A 3 μ0 A 1
Again, d > Y0
Y0 1 1 1 1
+ − + − (1) or, K 2 d > K 2 Y0
2 μ0 μA μ0 μ2 A2 μ0 A 4 μ0 A 3 Therefore,
where, K 1 = K 3 + K 2 d > K 2 Y0 (10)
Y0 = Initial length of the core (solid rod) which is inserted
into magnetic field (mm); So, for starting length (Y0 ) of the moving rod, the produced
D = Total magnetic field length inside the coil (mm); inductance of the pick-up coil is given by,
d 1 = Parallel magnetic path effective length of each
n2 n2
coil (mm); L0 = = (11)
t = Thickness of air gap between magnetic core and fixed X0 K 1 − K 2 Y0
magnetic path (mm); where, ‘s’ denotes the total number of turns of each of the
A = Movable iron rod cross-sectional area; coil.
A1 = Parallel magnetic path cross-sectional area; Two identical pick-up coils make two inductors having
A2= cross-sectional area of spiral spring inside coil; inductance L 0 of each inductor for same Y0 as presented in
A3 and A4 are the effective cross-sectional area of the air Fig. 2. One of these pick-up coils rigidly fixed with the core
gap of the magnetic path in restoring spring inside coil and at the length of Y0 and the other pick-up coil is attached to
that in movable core inside coil; the movable core. The movable core is connected to the object
μ, μ1, μ2 = Relative permeability of material of movable whose linear displacement is to be monitored.
rod, the rectangular metal frame and restoring spiral spring Let’s consider that the change in displacement Y of the
respectively; movable solid rod which act as a core from its starting position
Therefore, the magnetic reluctance can be expressed as Y0 , and due to which, the inductance of the coil is changed
from L 0 to L 0 + L.
R0 = K 1 − K 2 Y0 (2) Therefore, the inductance of the coil of movable core
with the change in displacement of the core Y due to the
where,
movement of object from its initial position is expressed by,
1 d1 d d t
K1 = + + + n2
2 μ0 μ1 A 1 μ0 μ2 A 2 μ0 A 3 μ0 A 1 L Y = (L 0 + L) = (12)
K 1 − K 2 (Y0 + Y )
and
1 1 1 1 B. Signal Conditioning Unit
K2 = − +
2 μ0 μ2 A 2 μ0 μA μ0 A3 A modified Maxwell’s bridge circuit based on the opera-
Now from construction of the sensor, tional amplifier is used for the measurement of the change
in inductance with respect to the change in displacement of
μA μ2 A2 (3) core which is attached to a moving object as presented in
Fig. 2. A fixed or dummy inductor having inductance of L0
since μ2 may be less than or equal to μ, but A2 A. and a fixed resistor having resistance of R0 is attached to the
Therefore, modified Maxwell’s bridge arm AB and the movable core
1 1 having the inductance of LY is attached in arm AD of the
(4)
μ0 μA μ0 μ2 A 2 same measuring bridge circuit. A potentiometer having the
value of R1 and a fixed resistor having a value of R2 are
Hence,
connected at arm BC and CD respectively. Two operational
1 1 1 amplifiers, namely G1 and G2 are connected at the nodes B
− ≈ (5)
μ0 μ2 A 2 μ0 μA μ0 μ2 A 2 and D of the measuring bridge circuit respectively which are
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1386 IEEE SENSORS JOURNAL, VOL. 20, NO. 3, FEBRUARY 1, 2020
in the same potential of virtual ground. Therefore, the stray From (15) & (17), we have,
capacitance effect between output nodes of the bridge and with
V2 R1 VS VS
the ground are nullified. This modified induction measuring = − (18)
Rf R2 R0 + j ωL 0 RY + j ωL Y
bridge is delivered with a stabilized ac having r.m.s value of
V2 VS
Vs and frequency of ‘f’. let us consider that I1 , I2 , I3 and or, =
I4 are the currents passing through the bridge arms AB, BC, Rf R2 (R0 + j ωL 0 )(RY + j ωL Y )
CD and DA respectively. The output voltages of op-amps G1 , × [R1 (RY + j ωL Y ) − R2 (R0 + j ωL 0 )] (19)
G2 are V1 and V2 respectively. VS R f
or, V2 =
Hence, R2 (R0 + j ωL 0 )(RY + j ωL Y )
× [R1 (RY + j ωL Y ) − R2 (R0 + j ωL 0 )] (20)
VS V1 V1 For two identical coils RY = R0 and LY = L0 + L for dis-
I1 = , I2 = , I3 = ,
R0 + j ωL 0 R1 R2 placement Y. Therefore, equation (20), can be rewritten as,
VS V0 Vs R f [R1 [R0 + j ω (L 0 + L)] − [R2 (R0 + j ωL 0 )]]
I4 = and I f = (13) V2 =
Rx + j ωL x Rf R2 (R0 + j ωL 0 ) [R0 + j ω (L 0 + L)]
Applying KCL at D, I3 + I4 + I f = 0 (14) (21)
Again, assume that R1 = R2 = R and the measuring bridge
From (13), we have is balanced at zero displacement i.e., at Y = 0 and L = 0.
From the equation (21) the change of the bridge output
voltage due to the change in displacement of Y and change
V2 VS in inductance of L becomes as follows,
V1 = −R2 + (15)
Rf RY + j ωL Y Vs R f j ωL
V2 = (22)
R2 (R0 + j ωL 0 ) [R0 + j ω (L 0 + L)]
and, or,
V2 = K 4 L (23)
I1 + I2 = 0 (16) where,
Vs R f j ω
K4 = (24)
From (13) & (16), we have, R2 (R0 + j ωL 0 ) [R0 + j ω (L 0 + L)]
Since L L 0 , so equation (24) has become,
VS Vs R f j ω
V1 = −R1 (17) K4 = = Constant (25)
R0 + j ωL 0 (R0 + j ωL 0 )2
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MONDAL et al.: DESIGN AND IMPLEMENTATION OF RF-BASED WIRELESS DISPLACEMENT TRANSMITTER 1387
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1388 IEEE SENSORS JOURNAL, VOL. 20, NO. 3, FEBRUARY 1, 2020
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MONDAL et al.: DESIGN AND IMPLEMENTATION OF RF-BASED WIRELESS DISPLACEMENT TRANSMITTER 1389
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1390 IEEE SENSORS JOURNAL, VOL. 20, NO. 3, FEBRUARY 1, 2020
Fig. 5. Variation of output voltage of signal conditioner at transmitter Fig. 8. Variation of output voltage of receiver side with displacement.
with displacement.
Fig. 7. Standard deviation of displacement transducer at transmitter displacement of the object and output voltage of the receiver
side.
is almost linear.
Fig. 9 shows the percentage deviation curve from the linear-
The standard deviation curve with the same feedback resis- ity at receiver side and this shows a small value throughout the
tances for experimental datasheet of six increasing and six operating range. Fig. 10 shows the standard deviation curve
decreasing, shown in Fig. 7 indicates very good repeatability for receiver side with respect to the displacement of the core
of the transducer. Fig. 8 shows the static characteristic of of the proposed transducer caused by the displacement of the
the receiving voltage signal with respect to displacement of object and this curve indicates very good repeatability of the
the core of the proposed transducer due to displacement proposed displacement transducer.
of the object whose displacement is to be measured. The Fig. 11 shows the relationship between receiving and trans-
static characteristic curve which shows the relation between mitting voltage signal coming from proposed displacement
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MONDAL et al.: DESIGN AND IMPLEMENTATION OF RF-BASED WIRELESS DISPLACEMENT TRANSMITTER 1391
V. C ONCLUSION
The proposed wireless displacement transducer is low cost,
reliable technique for the measurement of vibration as well as
displacement in the public frequency band domain. In this
transducer the error due to stray capacitance and electro-
magnetic interference is nullified. For the measurement of
differential inductance between two similar coils, the proposed
bridge network is an improved and better technique than the
conventional inductance measuring bridge with minute mea-
surement error. This transducer can be used in different process
plant where the environment is not suitable for electrical
wired data transmission, like chemical or petrochemical where
inflammable materials are used in large scale. This proposed
transceiver may be connected to other five transducers on
dedicated channel of the transmitting unit whose output is in
the range of 0 to 5-volt DC signal for remote transmission
over 200 meters range which is controlled by the mobile phone
and DTMF module where wired transmission is restricted. The
advantage of this technique is that, it can also be compatible
with the modern Internet of Things (IOTs) based technology
after some modification for accessing the data globally. This
measurement system is also novel in terms of the simpler
design of the measurement system. The hardware part of this
system is also less costly. Another novelty of the present sys-
tem is that the proposed methods can be used for transmission
of the data in inflammable areas for various industries or elec-
trically hazardous areas where electrical wired transmission is
not recommended or not possible. Using RF based wireless
transducer through modified Maxwell Bridge circuit and signal transmission, the advantages of wireless data transmission over
conditioner unit for different value of feedback resistance such wired data transmission are achieved. The main disadvantage
as 70K, 80K and 90K. of the proposed ASK based RF data transmission system for
As the output terminal of modified Maxwell bridge circuit displacement data transmission is that, noise immunity and
is present the similar virtual ground potential therefore, the bit rate is low with respect of FSK and PSK based RF data
measurement error in the output terminals as well as with the transmission.
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1392 IEEE SENSORS JOURNAL, VOL. 20, NO. 3, FEBRUARY 1, 2020
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